basic principles of modular coordination
TRANSCRIPT
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/http://hdl.handle.net/2027/mdp.3
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Basic principles of modular coordination,
United States.
Washington [1953]
http://hdl.handle.net/2027/mdp.39015031946927
Public Domain, Google-digitized
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F O R WO RD
Thispublicationhasbeenpreparedtoprovidesupplementallecturenotesfora
seriesoflanternslidespreparedforuseincoursesindraftingandconstructionat architec-
turalandengineeringcolleges.It mayserveasate tbookforstudents,aswellasaguide
forarchitecturalandengineeringdraftsmeninapplyingtheprinciplesofmodularcoordi-
nationtoworkingdrawings.
Reproductionsofthelanternslidesareutilizedasillustrations.Theslidesand
te t arebasedoncriteriaandstandardsincludedintheAmericanStandardsAssociation
A62GuideforModularCoordination.
ForsalebytheSuperintendent ofDocument*, U.S.GoTernment PrintingOffice,Washington25,D.C. Price25cent*
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u .
Amoduleisaunit ofmeasurement.It maybeanynumberof
inchesorfeet.Theunit ofmeasure,ormodule,withwhichweare
ubraryconcernedis4 .It maybeappliedtowidth,depth,orheight ofany
material.The4 cubeshownoppositeisthenonemodulewide,one
moduledeep,andonemodulehigh.
The4 modulewaschosenforuseintheUnitedStatesonthe basis
ofconsiderableresearch.Studycommitteesrepresentingmany
branchesofthebuildingindustryproposedthe4 moduleasacon-
venient basisfor standardizationofbuildingproductsbecause:
1.Thesizesofmanye istingbuildingmaterialsarebasedonthe
4 mo d ul e .
2.The4 moduleislargeenoughformanufacturerstoturnout a
reducednumberofstocksizesandstillsatisfyconsumerdemand.
3.It issmallenoughtoallowamplefreedomandfle ibilityin
architecturaldesignandequipment layout.
4.It isaunit of measurement withwhicharchitects,builders,
masons,andcarpentersarealreadyfamiliar.
The4 moduleselectedappro imates10 centimeters(3.937inches),
themodularunit measurement proposedbymetricsystemcountries
workingonthesameproblem.
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Fred eath,anengineerwithwidee perienceintheuseofmasonry
products,in1925first launchedtheideaof coordinatingbuilding
materialsthroughtheuseofthe4 grid.
L ateron,Albert F.Bemis,amanufacturerwhomadethestudyof
housinghishobby,wroteathree-volumeworkentitledThe volving
House.The thirdvolume,RationalDesign,waspublishedin1936 and
broadenedthebasisofthemodularconcept byintroductionofthe4
cube.Accordingtohistheory,anybuildingcanbemadeupofa
seriesofcubeswhicharemultiplesofthebasic4 cube,andnowaste
willresult ifthematerialsfortheconstructionofthebuildingsare
standardizedonthebasisofthe4 multipleandifarchitects plans
aredimensionedtocorrespondwiththisstandardization.
Theplateoppositeshowsamodularvolumemadeupofsmaller
modularvolumesofwhichthesmallest isa4 cube. oattempt is
madeinthisdrawingtoindicatespecificmaterials.
TheAmericanStandardsAssociationin1939 pickedupwhere
Mr.Bemisleft offandorganizedASAProject A62fortheCoordination
ofDimensionsofBuildingMaterialsand quipment.Thisproject
wassponsoredjointlybytheAmericanInstituteofArchitectsandthe
P r o du ce r s Co u nci l , I nc. th e a ti o na l Asso ci a ti on o f o me Bui l d e rs
hassubsequentlybecomeaco-sponsor.Secretarialandtechnical
worknecessaryinthedevelopment ofASAModularStandardswas
providedbytheModularServiceAssociation,anonprofit organization
financedlargelybytheheirsofMr.Bemis.
Theresultsofthisproject werepublishedin1946 bytheModular
ServiceAssociationinabook,A62GuideforModularCoordination,by
MyronA.AdamsandPrenticeBradleyoftheAssociation.This
guide,preparedtoassist architectsand engineersinapplyingmodular
coordinationtobuildingplansanddetails,andtoassist producersof
buildingmaterialsandequipment intheproductionofmodular
products,hasformedthebasisuponwhichthematerialforthispubli-
cationwasdeveloped.
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Most buildingmaterials,whenjoinedtogether,requireacertain
overlaporjoint thickness.Manufacturers,therefore,maketheir
productslargerorsmallerthane act 4 multiplesbytheamount of
thejoint requiredforassembly.Thiswaythecontrollingnominal
dimensionsofabuildingwillstaywithinmultiplesof4 .
Theactualdimensionsofamaterialmaydifferfromthedimensions
specifiedbysmallamountsonewayortheother(plusorminus)due
toslight imperfectionsunavoidableinthemanufacturingprocess.
Thesedifferencesarealsocalledtolerances,andtheirma imum
limitsarewelldefinedinstandardsestablishedbytheAmericanStand-
ardsAssociationandothertechnicalorganizations.
Permissiblevariationsinthedimensionsofbricksvaryaccording
tothejoint thicknessused. ointsbetweenconcretemasonryunits
havebeenstandardizedto%" andthepermissiblevariationinthe
dimensionsoftheunit itselfarelimitedto% " plusorminus.
Forallpracticalpurposes,actualdimensionsaresoclosetothe
specifieddimensionsthat inmost casesthedifferenceisignored.The
architect,therefore,worksonlywithnominalandspecifieddimensions
andwillusenominaldimensionsinthepreparationofsmall-scale
workingdrawingswhereverpossible.
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Structuralbrickisproducedinseveralmodularsizes,threeofwhich
areshownontheoppositepage.
At the to p :T h e no mi na l 4 2 " b r i ck i sa su pp l e me n ta ry s i ze
onlyandmaynot bereadilyavailableinallareas.It isshownhereto
e mp h asi ze th e fl e i b i li ty o f th e un i t p r i nci p l e 2 b e i ng o n e -ha l fu n it.
I n th e ce nte r :T he n o min a l 4 2 % " " b r i ck l ay s3 b r i ck sto 2
modules( " )inheight.Thismodularsizeconiesclosest tothedi-
mensionsofthecustomarynonmodularbricksize,andcantherefore
besuccessfullyusednot onlyinnewworkbut alsoforadditionstoor
repairofe istingstructures.
At th e b o tto m:An o mi n a l 4 4 " b r i ck , iso n e mo du l e h ig h ,
onemodulewide,andtwomoduleslong.Thisbrickfulfillsideal
modularprinciplesineveryrespect andinvolvesnofractions.It is,
therefore,easytoworkwithinthepreparationofdetailsofwalllayouts
andopenings.Thismodularsizeisalreadywidelyusedinseveral
States.Modularbricksarealsoproducedinanominal4 4 12
size.
Thedrawingat thelowerleft showshowmodularbrickcanbelaid
fromcornertowindowjambwithaminimumofcutting.Installation
ofmodular-sizedwindowswillpermit thelayingofbrickwithout
cuttingalongtheentirewalle cept forahalf-brickat thewindow
jambinalternatebrickcourses.
Anew SCRBrick, developedbytheStructuralClayProducts
ResearchFoundation,isalsoproducedinamodularsize.Thenom-
i n a l s ize o f th i sbr i ck i s6 " 2 % " 1 2 . o te th a t th e 6 " w id th i s
oneandone-halfmodules.Itsspecifiedwidthis5% " .Thisbrick
hasbeendevelopedtoreducewallthicknessesfrom " to6" where
codespermit.
Fewmanufacturersproduceallthesizesshown.Architectsshould,
therefore,checkwhichsizesareavailableintheirareas.
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Thefiveelevationsofportionsofwallsshownoppositepermit acom-
parisonofthescaleandthevisualeffect ofvariousmodularbricks.
Theappearanceofwallsbuilt withthenominal4 21%e "
brickisthesameasthat ofwallsbuilt withthecustomarynonmodular
brick.Whenlaidinhalf-bondasshown,thisbrickautomatically
provides4 fle ibility,horizontally,sothat nocuttingorsupplementary
lengthsarerequiredinstretchercoursese cept inalternatecoursesat
windowjambs.Theheadercourseincommonbondstillrequires
theuseof% stretchersat thecornersandjambs. ertically,a4
supplementaryheight isneededtomeet dimensionsequaltoan "
multipleplus4 ,suchasinfloorheights.Theuseof arowlockcourse
ofbrickwillmeet thisrequirement.
Thenominal4 4 " brick,althoughmore squarish in
appearanceinthewallthantheabovebrick,providescomplete4
fle ibilitybothhorizontallyandvertically.
Wheretherearelargeplainsurfacesofbrickworkuninterrupted
byopenings,thenominal4 4 12 brickgivessomewhat similar
proportionaleffectsasthenominal4 21M6" " brickandrequires
lessbricktobehandled.It isobviousthat largerbricksizesinvolve
fewerbricksandlessjoints,andare,therefore,moreeconomical.
Bricks12 longmaybelaidintheusualhalf-bondorinthethird-
bondasshown.Thelatterbondismoreeconomicalsinceonlytwo
su p p le me nta r y 4 a n d " l e n gth sa r e ne e d ed to me e t 4 f l e i b i li ty ,
horizontally. erticalfle ibilityisthesameasthat forthebrick
above.
Nominal12 lengthbrickisalsobeingproducedinthethree
co u r se sto " h e i g ht, ca l l ed N o r ma n b r i ck a n d i n th e two co u rse sto
4 height called Roman brickshowninthedrawing.Thismodular
sizebrickisalsopreferredbysomearchitectstothelargerbrick,
particularlyinresidentialworkorinspecialindustrialorcommercial
design.
Thefinalchoiceoftheparticularbricksizeforastructuredepends
ontheappearancedesired,economyofconstruction,distributionand
detailingofopenings,andbricksizesavailableonthelocalmarket.
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Thisplateshowsthenominal4 21%s " brickwithclaytile
backupandheadercourseeverysi thcourse.Backuptilesarealso
producedforothermodularbricksizes.Theyhavelongbeenavail-
ableforsimilarconstruction.Theonlynewprincipleinthiscaseisthe
coordinationofunitswitheachotherbyusingthe4 grid.Coordina-
tionwithmodularwindows,grills,glassblock,andothermodularma-
terialsislikewiseattained.
Asinallmodularwork,dimensioningthelayout becomesamatter
ofaddingmultiplesof4 .Fractionaldimensionsneedonlyappearon
detaildrawings.
Thesurfaceshowinggridlinesonaverticalplaneisusedhereasa
convenient wayto demonstratecoordinationinheight.Themasonry
wallshowndoesnot represent acornerorendconditionbut shouldbe
thought ofascontinuingbeyondthisverticalplanesurface.It becomes
apparent that,withtheuseofthisbrick,3 brickcoursescoordinate
w i th o ne ti l e co ur se , 2 mod u l e s(i. e . " )h i g h .
Thecircledareacallsattentiontothemortarjoint,whichisomit-
tedintherest ofthedrawingforthesakeofclarity.
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Concretemasonryunitsarenowwidelyproducedthroughout the
countryinmodularsizes.Theunitsareproducedinsizesandshapes
tofit different constructionneeds,suchasbackupforbrickorother
facings,fore teriorwalls,andinteriorpartitions.Theyincludestretch-
er,corner,doublecornerorpier,jamb,header,bullnose,andpartitition
units.Most oftheseshapesareusuallymadeinbothfull-andhalf-
lengthunitsandinmanyareas,nominalhalf-height unitsareavailable.
Concretemasonryunit sizesareusuallyreferredtobytheirnom-
inaldimensions.Thus,theblockillustratedinthelowerright andleft
co r n er so f th e fa ci n g p ag e i sa n o min a l " " 1 6 " u ni t. T h is
sizeblockisoneofthemost commonlyusedsizesinthecountrytoday.
Allowing%" forthestandardmortarjoint thickness,itsspecifieddi-
me n sio n sa re , th e re fo re , 1 % " w i d e, 1 % " h i g h, a n d 1 5 % " l o n g.
Thehalf-height unit shownintheupperright cornerisreferredto
a sa n o min a l " 4 1 6 " u n i t a n d h asa sp e ci fi e d h e ig h t o f3 % " .
Thisisasupplementarysizeunit.
Wallsmadeofconcretemasonryunitscanbebuilt without cutting
asingleblock,ifwalllengthsandheightsarelaidout onthebasisof "
multiples,andifmodulardoorandwindowmasonryunitsareprovided
fortheopenings.
Modularconcretemasonryunits,likemodularbrick,coordinate
withallothermodularproductsonthebasisofthe4 multiple.
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Thisplateillustratescoordinationofbrickandconcretemasonry
u n i ts. I n th i se a mp le , a n o min a l 4 4 " b r ick i su se d to g e the r
w i th th e sta n d ar d n o mi n a l " " 1 6 " b l o ck s i ze . Bon d a t h e a de r
co u r se s i su su al l y a chi e v ed th r o ug h th e u se of4 4 " b r i ck
backup.
Thesurfaceshowinggridlines4 apart onaverticalplaneisused
hereagaintodemonstratecoordinationvertically.Themasonrywall
shownisnot intendedtoterminateat thisgrid-planebut shouldbe
thought ofascontinuingbeyondit.
Thisis,ofcourse,not theonlywaytocoordinatebrickwithconcrete
masonryunits.Thereareotherunitsmadeforbackupconditions.
An o the r b a cku p si ze u se d i n " th i ck wa l l s i s the n o mi na l 4 " 1 6 "
block.
Again,thecircledareacallsattentiontothemortarjoint,which
isomittedintherest ofthedrawingforthesakeofclarity.
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Thesetwodrawingsdemonstratetheimportanceofthegridin
joiningdissimilarmaterials.Twomodularsillsectionsareshown:
woodframeandmasonry.
Themasonrysectionat theright includesvariousmaterialssuch
aspouredconcrete,concretemasonryunits,brick,andbackuptile.
Forthebest coordinationofmaterialsverticallyinmasonrywallcon-
struction,thepositionofthegridline%" abovethefinishfloorlineis
recommended.Inthedrawing,allowanceismadeforanasphalt tile
floorwhichwouldbringthetopoftheconcreteslabto %" belowthe
gridline.Thisslabpositionalsoworksout wellwiththetilesinceit
resultsinthestandard% " joint usedfortilebackup.
Thewood-framesectionat theleft showscoordinationofamasonry
foundationwithawood-framesuperstructure.Pouredfootingsdonot
necessarilyhavetobeinmultiplesof4 (seesectionat right)e cept
whereprecut orprefabricatedformsareused.Thee teriorstudwall
isplacedsymmetricallybetweengridlines.Interiordimensionswill
thusbeinmultiplesof4 .Ifdrywallfinishesareused,amultipleof
4 isrecommendedinordertoreducewasteintheuseof4 wide
wallboardsinstalledverticallyorhorizontally.Forthebest coordina-
tionofmaterialsverticallyinwood-frameconstructionwithwood
floors,thepositionofthegridlineat thetopofthesubfloorisrecom-
mended.
I t sh o u ld b e u n d er sto od th a t th e se a n d th e fo l l o wi n g d r a wi n g sd o
not showrecommendedconstructiondetailsforflashing,waterproofing,
etc.Thesevarywithindividualcases.Theymerelydemonstratethe
assemblyofdissimilarmaterialsonthebasisofthe4 grid.
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Themodulardetailsforframewallcornersdeterminethebest grid
positionforstudsthat willmaintainauniforminterstudspaceforinsu-
lationoraregularspacingofnailinggroundsforwallboards.
Thisplateshowsthepreferredlocationoftheframewallplaced
symmetricallybetweengridlines.Individualstudsarespaced16" on
centersongridlinese cept at corners. ere,onestudhasbeenmoved
slightlyoffcenterinordertoallowforstandard %" blocking.All
framingmembersusedarenominal2 4 .Theirspecifiedsizeis
I " 3 X " .
Withthestudframewallpositionedasshown,theinsidenominal
dimensionsofthebuildingareinmultiplesof4 .Thisfacilitatesthe
useofstocksizemodularwallboardswithaminimumofcuttingand
fitting.
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M O DU A R F RA M I G
C O R E R D E T A I
3/
* h
Co r n er i e we d
FromOutside
Preferred ocationoftheStud
PlacedSymmetricallyontheGrid.
p ^ r - ^ ^ y. ^ p ^ :. l
- jr > ^ y . ' , / // .
Co r n er i e we d
FromInside
23
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Theframewallspicturedinthisplatedemonstratethesimplicity
ofassemblyofsomebuildingproductssizedinmultiplesof4 .The
basicmodulelendsitselftotheuseof largerdesignmoduleswhich
maybeanymultipleof4 .Theupperdrawingshowsacombination
oftwomodules,a16" module,forthestudspacing,anda 3 times16"
module,i.e.4 " ,fortheinteriorfinish.Sincemost wallboardsare
i n 4 w i d ths, th e u se of th e 4 mo d ul e w i l l mi n i m ize th e wa ste o f
wallboard.
Thelowerdrawingshowstheapplicationofplasterboardlath
andblanket-typeinsulation.Bothmaterials,manufacturedforframe
constructionwithstudspacingof16" or24 oncenters,aremodular.
Thewidthoftheinsulationblanket ismadetofit betweenthestuds.
Onbothdrawingsit canbeseenthat the4 moduleworksout
convenientlywithwindowopenings.Framingissimplifiedanda
singlestudisusedbetweenopenings.
Thisisonlyoneofmanypossiblee amplesdemonstratinghow
coordinationofstructurewithbuildingmaterialsandcomponents
willcontributetolower-cost construction.
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Generated
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Thisplateshowscoordinationofwindowopeningswiththeframe
wallingreaterdetail.Framingande teriorelevationareshownat
theleft.Sectionsat theright showhead,jamb,mullion,andsilldetails
foramodularwindow.
No unusualapplicationmethodsareencountered.Thewindow
frameisinstalledintheusualmannereitherfromtheoutsideorinside.
Windowscanberepeatedwithout interruptionofthemodularstud
positioning.Themoduleforthewindowopening,asshowninthis
e a mp le , i s two stud sp a ce sat 1 6 " o n ce n te r , o r 2 8 " . T h e o p en i n gs
arespannedbytheusuallintels. owever,insteadoftheconventional
doublingofstudsat windowjambs,thelintelise tendedtothene t
studinitsregularposition,therebyusingaminimumnumberof
studsforframing.
Thesashwidthis2 4 ,allowing2 oneithersidebetweenthe
gridlinesforinstallationofthewindowframe.Withtheframejamb
members%" thick,thismodulardetailgivesa%t" clearanceoneach
sidebetweenthejambmemberandthestud.Thisclearanceallows
foreasyinstallationandlevelingoftheframeintothemodularopening.
Thee ampleshownisforapatent balancetypeofsash.For
weight-hungsash,thesashwidthwouldhavetobedecreasedto2
inthisparticulardesign. otethat dimensionsat gridlinesareshown
byarrows,dimensionsnot at gridlinesareshownbydots.Thisisthe
acceptedconventionformodulardrawingsandshouldalwaysbeused,
evenwhendimensioningsmall-scaleplans,elevations,andsections,
wherethegridlinesarenot indicated.
I
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Generated
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Tosummarizetheadvantagesofmodularcoordination:
1.It providesarationalbasisforthestandardizationofbuilding
materialssizesonanationalratherthanaregionalorlocalbasis.In
thecoordinationofsizesofbuildingmaterials,thegridprovidesaguide
tothemanufacturersindeterminingthesizesoftheirproducts.Man-
ufacturersareabletoreducethenumberofstocksizesresultingfrom
thisstandardizationandinterchangeabilityofbuildingproductsand
stillsatisfyconsumerdemandforfle ibility.
2.It c ontributesinsimplifyingarchitecturaldesignandconstruc-
tion. x periencehasalreadyindicatedthat practicalapplicationsin
theuseofthegridas aninstrument ofcorrelationinthepreparationof
architecturaldrawingshaveresultedineconomiesandsimplificationof
proceduresinthearchitect' soffice.Thearchitect,whenfamiliarwith
modularcoordination,spendslesstimeondraftingandcandevote
moretimetoimproveddesignandotherimportant services.Moreover,
thecompletenessofhisdrawingsanddetailinot onlyresultsinbetter
constructionbut it meanscloserbidsandlowercosts.Thecontracto
alsogainsbyeasierandquickerestimating.
3.It reducescuttingandfittingtimeandwasteofmaterials
Buildingmaterialscoordinatedin4 multiplescanbeassemble
intoabuildingwithaminimumofcuttingandwaste,providedth
floorplansandelevationsofthebuildingarelaidout inmultipleso
4 .
4.It increasesproductivityoflabor.Tothecontractor,it me
moreefficient methodsonthejobandless constructiontime,withcon
sequent lowercosts.Addinguptheadvantagesandsavingsthu
achieved,it becomesevident that modularcoordinationhelpstogiv
theownerabetterbuildingat lowercost.
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ill
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1
MO D U ARCO O RD I AT I O
1 S TA D AR DI E S S I E S o fB UI D I G M A T R I A S
2 S I MP L I F I S A R C I T C T U R A D E S I G a n dC O S T RU C TI O
3 R D UC S C U TT I G a n d F IT T I G T I M a n d WA S T o f M AT R I A
4 I C R A S S P R OD UC TI I T o f A B O R
R D U C S B U I D I G C OS T S
. . o n ai a m fi i it i m of f ic i i mi
29
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9319
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Generated
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nerated
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