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Basic Concrete Tests Plastic Concrete

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Page 1: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Basic Concrete Tests

Plastic Concrete

Page 2: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

CIVL 3137 2

Basic Tests

Cylinder CompressionSplitting TensionBeam Flexure

Elastic ModulusSlump

Unit Weight and YieldAir Content

Page 3: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Slump

The concrete slump test measures the workability offresh concrete by indirectly assessing the shearingresistance of the plastic concrete under its own weight.The test specification (ASTM C143) dates all the wayback to 1922!

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CIVL 3137 4

Page 5: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Slump

To perform the test, a conical metal mold called aslump cone is filled with fresh concrete. The slumpcone is 12" tall and has a diameter of 4" at the topand 8" at the bottom.

As with the dry-rodded unit weight test for aggregate,the mold is filled in three lifts of equal volume andeach lift is rodded 25 times with a tamping rod toeliminate any voids in the specimen.

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Slump Cone

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12"

4"

8"

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Slump

The concrete is then struck off level with the top ofthe mold and the mold is carefully lifted verticallyupwards, allowing the now-unsupported concrete tosubside (slump).

The test measurement is the change in the height ofthe concrete from the supported to the unsupportedcondition. This is called the slump, and is measuredto the nearest ¼ inch.

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Slump Test

CIVL 3137 10http://cemsolutions.org/concrete-slump-test/

Page 9: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Slump

The slump test is an index test. The higher the slumpthe more fluid is the concrete. Thus, it can tell yousomething about the consistency of the concrete.

The shape of the slumped concrete can also tell yousomething about the cohesion of the concrete. Ashear slump indicates a lack of cohesion and possiblesegregation. A collapse slump suggests a mix that istoo wet or has too little cement and may be harsh.

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Page 10: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

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Slump Types

“True” slump

Good cohesionGood consistency

Collapse Slump

Too lean or too wetMay be harsh

Shear Slump

Lacks cohesionMay segregate

Page 11: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

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Basic Tests

Cylinder CompressionSplitting TensionBeam Flexure

Elastic ModulusSlump

Unit Weight and YieldAir Content

Page 12: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

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Page 13: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Unit Weight

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http://www.dot.state.oh.us

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Unit Weight

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D = unit weight (density) of concrete (lb/ft3)Mc = mass of unit weight measure filled with concrete (lb)Mm = mass of unit weight measure empty (lb)Vm = volume of unit weight measure (ft3)

Typical values are 140 lb/ft3 to 150 lb/ft3!

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Yield

CIVL 3137 18

Y = yield (volume of concrete produced per batch) (yd3)M = total mass of ingredients in each batch (lb)D = unit weight of concrete (lb/ft3)

Yield is used for quality control purposes

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Relative Yield

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Ry = relative yield (dimensionless)Y = yield (volume of concrete produced) (yd3)Yd = volume of concrete intended (yd3)

Sometimes expressed as ft3 per yd3 sincemix designs are typically done for 1 yd3

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Cement Content

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C = cement content (lb/yd3)Cb = mass of cement in the batch (lb or kg)Y = yield (volume of concrete produced) (yd3 or m3)

Sometimes divided by 94 lb per sack of cementto get cement content in “bags” (e.g., a 7-bag mix)

Page 18: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Gravimetric Air Content

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A = air content (% by volume)D = actual density of the concrete (lb/ft3)T = theoretical air-free density of the concrete (lb/ft3)

Page 19: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Gravimetric Air Content

CIVL 3137 22

A = air content (% by volume)D = actual density of the concrete (lb/ft3)T = theoretical air-free density of the concrete (lb/ft3)

This is the same calculation we did for|the void content of aggregate!

Page 20: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Theoretical Air-Free Density

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T = theoretical air-free density of the concrete (lb/ft3)M = total mass of batched ingredients (lb)V= total absolute volume of batched ingredients (ft3)

𝑉𝑀

𝑅𝐷 𝛾

Page 21: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Example

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Assume a 10-yd3 batch of concrete requires

3200 lb of water (RD = 1.00)

5800 lb of cement (RD = 3.15)

19,400 lb of gravel (RD = 2.68)

11,100 lb of sand (RD = 2.65)

Page 22: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

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Example (cont.)

𝑉3200

1.00 62.4 51.3 ft

𝑉5800

3.15 62.4 29.5 ft

𝑉19,400

2.68 62.4 116.0 ft

𝑉11,100

2.65 62.4 67.1 ft

𝑉 263.9 ft

Wwater 3,200 lb

Wcement 5,800 lb

Wgravel 19,400 lb

Wsand 11,100 lb

M 39,500 lb

Page 23: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Example (cont.)

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T = theoretical air-free density of the concrete (lb/ft3)M = total mass of batched ingredients (lb)V= total absolute volume of batched ingredients (ft3)

Page 24: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

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Example (cont.)

Vm = 0.251 ft3

Mm = 8.3 lb

Mc = 45.0 lb

Vm should be measured to 3 significant digitsMasses should be measured to nearest 0.1 lb

Page 25: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Example (cont.)

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Mc = mass of unit weight measure filled with concrete (lb)Mm = mass of unit weight measure empty (lb)Vm = volume of unit weight measure (ft3)D = unit weight (density) of concrete (lb/ft3)

Typical values are 140 lb/ft3 to 150 lb/ft3!

Page 26: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Example (cont.)

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M = total mass of ingredients in each concrete batch (lb)D = unit weight of concrete (lb/ft3)Y = yield (volume of concrete produced per batch) (yd3)

Page 27: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Relative Yield

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Y = yield (volume of concrete actually produced per batch) (yd3)Yd = volume of concrete batch was designed to produce (yd3)Ry = relative yield (dimensionless)

A value less than 1.00 indicates the batchproduced is “short” of its design volume

Page 28: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Cement Content

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Cb = mass of cement in the batch (lb or kg)Y = yield (volume of concrete actually produced per batch) (yd3 or m3)C = cement content (lb/yd3)

C = ⁄

⁄ = 6.2 bags per cubic yard

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Gravimetric Air Content

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2.7%

A = air content (% by volume)D = actual density of the concrete (lb/ft3)T = theoretical air-free density of the concrete (lb/ft3)

This is the same calculation we did for|the void content of aggregate!

Page 30: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

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Basic Tests

Cylinder CompressionSplit Tension

Beam FlexureElastic Modulus

SlumpUnit Weight and Yield

Air Content

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Volumetric Method

The measuring bowl is filled with concrete, the device is assembled, and water is added to reach the zero mark in the neck. As the device is agitated (“rolled”), the air in the concrete is replaced by water from the top section and the water level in the neck drops in proportion to the air content.

Page 33: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Volumetric Method

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“roller meter”

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CIVL 3137 40

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Pressure Method (Type A)

The bowl is filled with concrete, the device is assembled, and water is added to reach the zero mark in the neck. As the unit is pressurized, the air bubbles compress, the concrete surface falls and the water level drops in proportion to the change in air volume.

Page 36: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Type A Pressuremeter

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Pressure Method (Type B)

The bowl is filled with concrete, the device is assembled, and the air chamber is pressurized. When the air pressure is released into the bowl, the air bubbles compress, the concrete surface falls and the chamber pressure drops in proportion to the change in air volume.

Page 38: Basic Concrete Tests - Memphis - Basic Plastic... · 5 8 : 5 9 4 2.7% A= air content (% by volume) D= actual density of the concrete (lb/ft3) T= theoretical air-free density of the

Type B Pressuremeter

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