bars, strips and reels of unalloyed tool steel 14… · 10.90 12.03 12.43 -0.10 examples of...
TRANSCRIPT
BARS, STRIPS AND REELS OF
UNALLOYED TOOL STEEL
GENERAL TECHNICAL SPECIFICATIONS
GOST 1435 – 90
EXTRACT
Translated by: M/s SWYAZ
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Lucknow – 226010 ����: 0522–3098139 / 2345145 Email – [email protected] Visit us: http\\: www.swyaz.com
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BARS, STRIPS AND REELS OF UNALLOYED TOOL STEEL GOST
1435 – 90 General Technical specifications
This standard pertains to bars and strips forged; hot rolled bars, strips and reels, calibrated
and with special finishing of surface (further – metal product) made from tool non alloyed
carbon steel, and similarly partially from standards chemical composition – for ingots, billet,
sheet, tape, wire and other products.
General purpose of metal product is given in appendix 1.
1. BASIC PARAMETERS AND DIMENSIONS
1.1. Classification
1.1.1. Steel, from which metal product is manufactured, as per chemical composition is divided
into:
quality;
high quality – A.
1.1.2. As per purpose depending upon the fraction of total weight of chromium, nickel and copper
the metal product is sub divided into three groups:
1 – for product of all types, including for cores, except patented wire and tape;
2 – for patented wire and tape;
3 – for products of all types (including for hot rolled and cold rolled sheets and tapes), whose
manufacturing technology of provides multiple heat treatments, which increase the possibility
of display of graphitization of steel, and similarly for product, from which higher
hardenability is required (except rolled stock for cores, patented wire and tape).
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1.1.3. As per the method of further processing of hot rolled and forged bars and strips are
subdivided into sub groups:
a – for hot machining by pressure ( including for sedimentation, upsetting), and similarly for
cold broaching;
b – for cold machining (turning, drilling, milling etc.).
1.1.4. As per the state of material metal product is manufactured:
without heat treatment – T;
cold hardened – H (for calibrated and with special finishing of surface of bars.
Group of metal product, and similarly the purpose – for metal product of first group, which
are being used for manufacturing of cores, method of further processing, state of material,
group of finishing of surface should be shown in the order.
1.2. Grades
1.2.1. Grades and chemical composition of steel smelting analysis should comply with table 1 and 2
Table 1
Notes: 1. Letter and numbers in designation of grade of steel means: Y – carbon, number which
follows it is – average weight in decimal fraction of percentage for carbon, Г – increased
fraction of total weight of manganese.
2. Fraction of total weight of sulphur in steel, which is obtained by method of electro-slag
remelting, should not exceed 0.013%.
Grade
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Table 2
Notes: 1. In metal product of 2nd group the sum fraction of total weight of chromium, nickel and copper
should not exceed 0.40%.
2. In metal product of 1st and 3rd group, which is manufactured from steel, which is obtained by
scrap-process, in comparison with the values shown in table the increased fractions of total
weights of nickel, copper and chromium by 0.05% of each element are permitted. For metal,
which is meant for manufacturing cold rolled tape, increase of fraction of total weight of
nickel, copper and chromium is not permitted.
1.2.1. In finished metal products deviations as per chemical composition in compliance with table 3
are permitted.
Table 3
Name of element Permissible deviation, % Silicon ±0.02 Manganese ±0.02 Sulphur ±0.002 Phosphorus ±0.005
1.3. Range of sizes
1.3.1. Metal product is manufactured in bars, strips and reels.
1.3.2. As per shape, dimensions and limiting deviations, the metal products should comply
with the requirements:
Hot rolled round rolled steel – GOST 2590 or other standard-technical documentation;
Grade
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hot rolled square rolled steel – GOST 2591 or other standard-technical documentation;
hot rolled hexagonal rolled steel – GOST 2879;
square and round forged bars – GOST 1133;
strips – GOST 103, GOST 4405;
calibrated bars (winding) – GOST 7417, GOST 8559, GOST 8560 of qualities h11 and h12;
bars with special finishing of surface – GOST 14955 of qualities h11 and h12.
1.3.3. Diameters and limiting deviations of calibrated bars for cores should comply with table 4.
Table 4 mm
Diameter of bars Limiting deviation 5.05 6.12
-0.08
10.90 12.03 12.43
-0.10
Examples of conditional designations: Hot rolled bar having diameter 20 mm, usual accuracy of rolling B as per GOST 2590 – 88, grade Y8A, 3rd group, sub group б, number of hardenability 111:
Calibrated bar, having diameter 10 mm, quality h 11 GOST 7417 – 75, of grade Y10A, 1st group, cold – hardened H:
Strip, having thickness 10 mm and width 22mm, normal accuracy of rolling B, with sickle-
shape as per class 2 GOST103 – 76, gradeY12A, 3rd group, sub group б, heat treated T:
Bar with special finishing of surface, having diameter 20 mm, group B, quality h 11 as per GOST 14955 – 77, grade Y10A, group 1, cold worked H:
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2 TECHNICAL REQUIREMENTS 2.1. Bars, strips and reels should be manufactured in compliance with the requirements of the
given standard as per technological documentation, certified in the specified order.
2.2. Characteristics
2.2.1. Hardness of heat -treated metal product and hardness of samples after hardening should
comply with table 5.
Table 5
2.2.2. Heat- treated metal product having diameter or thickness not less than 5 mm is not
checked for hardness, but as per the requirement of the customer is conducted tensile
test. Ultimate strength should comply with the standards, given in table 6.
Table 6
Grade of Steel
Grade
7
GOST 1435 – 90 Page 6 Standards of ultimate strength up to 01.01.93 are not rejected. 2.2.3. Hardness of bars for cores should comply with table 7. Table 7
Type of heat treatment Hardness HB, not more than
Diameter of impression, mm, not less than
HRCэ (HRC), not less than
Annealing or tempering 269 3.7 - Hardening - - 65(01)
2.2.4. Ends of bars and strips should be cut or trimmed without burrs. Length of crumpled
ends should not exceed:
1.5 of diameter or thickness – for bars and strips having diameter or thickness up to 10 mm;
40 mm – for bars and strips having diameter or thickness above 10 up to 60 mm;
60 mm – for bars and strips having diameter or thickness above 60 mm.
Note. As per the agreement of manufacturer with the customer supply of bars and strips
without burrs or with them from one end is permitted.
2.2.5. On the surface of bars and strips of sub group a , are not permitted crimps, expanded or
flattened cracks, contamination, blisters, rolling scabs and fissures.
Surface defects should be removed by flattened cutting or by trimming. Depth of trimming
should not exceed (while calculating from actual dimension of rolled stock):
for bars and strips having diameter or thickness not less than 80 mm – half of sum of limiting
deviations from dimension;
for bars and strips having diameter or thickness from 80 up to 140 mm – of sum of limiting
deviations from dimension;
for bars and strips having diameter or thickness above 140 mm – 4% of nominal diameter or
thickness.
Defects of mechanical origin (stamps, scratches, marks, pit and other), having depth, not
exceeding half of sum of limiting deviations are permitted without trimming, and similarly
fine expanded or flattened contamination or blisters, having depth not exceeding 0.25 of sum
of limiting deviations, but not more than 0.2 mm, while calculating from the actual
dimension.
Separate fine films, expanded contamination or blisters, defects of mechanical origin (stamps,
scratches, marks, pit and others), not exceeding 0.25 of sum of limiting deviations, on the
surface of hot rolled reels are permitted without trimming, while calculating from actual
dimension.
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Note. Expanded or flattened contamination or blisters are not permitted on the surface ofbars,
which are meant for manufacturing of parts by method of hot upsetting or heading,
2.2.6. On the surface of bars and strips of sub group b are permitted local defects, if the depth of
their lapping does not exceed: for dimensions up to 100 mm – half of the sum of limiting
deviations for dimension;
for dimensions 100 mm and more –sum of limiting deviations for dimension, while
calculating from the actual dimension.
2.2.7. Quality of surface of calibrated bars (reels) should comply with the requirements of
GOST 1051 of groups Б, B; with special finishing of surface – GOST 14955 of groups B,
Г,Д.
2.2.8. Metal product, which is meant for hot heading and upsetting, is tested for upsetting in hot
state.
On samples which have undergone upsetting, should not be open cracks, crimps, ruptures.
2.2.9. Microstructure of heat- treated metal product in bars having diameter or thickness up to 60
mm inclusive (except sub group a for hot processing by pressure) should comply with:
1) shape of pearlite – table 8.
Table 8
Grade of steel Standards of microstructure in numbers Non permissible permissible
Y7, Y7A, Y8, Y8A, Y8Г, Y8ГA, Y9, Y9A 1 and 10 2, 3, 4, 5, 6, 7, 8 and 9
Y10, Y10A, Y11, Y11A, Y12, Y12A, Y13, Y13A
1, 2, 9 and 10 3, 4, 5, 6, 7 and 8
2) cementite matrix: in metal product from steel of grades Y7, Y7A, Y8, Y8A, Y8Г, Y8ГA
absence of cementite matrix is ensured by chemical composition: in metal product from
steel of grades Y9, Y9A, Y10, Y10A, Y11, Y11A, Y12, Y12A, Y13, Y13A cementite
matrix is not permitted, remains of ruptured cementite net should not exceed number 3.
In bars for cores remains of ruptured cementite matrix should not exceed number 2.
Note. Standards of microstructure of strip of steel are made equal to the standards of
microstructure of square profile with area, equal in size to the area of transverse section
of strip.
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2.2.10. For hot rolled bars, reels and forged bars depth of decarbonized layer (ferrite+conversion
zone) should not exceed on the side:
0.20 mm – for bars and strips having diameter or thickness up to 5 mm;
0.30 mm “ “ “ “ “ “above 5 “ 10 mm;
0.40 mm “ “ “ “ “ “ “ 10 “ 16 mm;
0.50 mm “ “ “ “ “ “ “ 16 “ 25 mm;
0.60 mm “ “ “ “ “ “ “ 25 “ 40 mm;
1.5 % of diameter or thickness for bars and strips having diameter or thickness above 40 mm.
2.2.11. Depth of decarbonized layer of calibrated bars, meant for parts, being processed with high
frequency currents (r.f. currents), should not exceed on the side of 1% of actual diameter or
thickness.
For bars, treated with high frequency currents (r.f. currents), with diameter or thickness of bar
up to 16 mm depth of decarbonized layer should not exceed 1.5 % of diameter or thickness,
with the diameter or thickness of bar above 16 mm - 1.3 % of actual diameter or thickness.
2.2.12. On the surface of bars for cores the depth of decarbonized layer should not exceed 2 % of
diameter of bar.
2.2.13. Decarbonized layer on the bars with special finishing of surface is not permitted.
2.2.14. In the fracture of bars, strips having diameter or thickness up to 100 mm inclusive there
should not be pits, delaminations, slatiness, cracks, blisters, slag impurities, and for metal of
3rd group – black fracture.
Fracture should be uniform and fine (granular).
It is permitted to inspect macrostructure also on pickling templates. In this case in
macrostructure there should not be shrink hole, porosity, blisters, delaminations, cracks,
foreign metallic and slag impurities.
The following are permitted:
Semi-charged segregation ( liquation) not more than number 1l
central porosity, spotted liquation, liquating square not more than number 2;
point (dot) non uniformity not more than number 3.
2.2.15. Bars for cores in final dimension should have complete penetration hardenability at one of its
temperatures of hardening: 760, 800, 840 oC (without excess heating).
Temperature of hardening, at which complete hardenability is observed, is shown in quality
document.
2.2.16. As per agreement of manufacturer with the customer metal product is manufactured:
1) with fraction of total weight of chromium 0.30 – 0.50 % in steels of 3rd group;
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GOST 1435 – 90 Page-9
2) with lower hardness, than provided in table 5, or with limiting of lower and upper
limits of hardness, and for cores – not exceeding 229 HB;
3) with depth of decarbonized layer on the bars for cores, not exceeding 1 % of diameter
of bar;
4) with shape of pearlite, corresponding to numbers 3, 4, 5, 6 – in bars and strips from
steel of grades Y7A, Y8A, Y9A and numbers 3, 4, 5, 6, 7 – in bars and strips from
steel of grades Y10A, Y11A, Y12A, Y13A;
5) with inspection of cementite net in metal product of sub group a;
6) with standardized hardenability of metal product of group 3. The number of
hardenability is shown in the order;
7) with depth of decarbonized layer for bars and strips having diameter or thickness
above 5 up to 10 mm, not exceeding 0.20 mm.
APPENDIX 1
Reference
GENERAL PURPOSE UNALLOYED TOOL STEEL OF DIFFERENT GRADES
Table 9
Grade of steel Sphere of application Y7, Y7A
For machining wood: axes, wood chopper,
wood chisel, chisel.
For pneumatic tools of small dimensions:
chisel, swages, block (striker).
For blacksmith’s dies (punches).
For fitter-mounting tools: hammers, sledge
hammers, drifts, screw drivers, combined
flat-nosed, sharp-nosed, side cutting pliers
and others.
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Appendix 1
Y8, Y8A, Y8Г, Y8ГA, Y9, Y9A For manufacturing tools, which operate in
conditions, which do not cause heating-up
of cutting edge.
For wood works : mills, facing cutter,
spotfacing, axes, wood chisel, chisel, linear
and circular file(saw).
For rolling rollers, plates and rods for die
casting of tin-lead alloys.
For fitter-mounting tools: clamps for
squeezing, punches, drifts, screw drivers,
combined
flat-nosed, sharp-nosed, side cutting pliers.
For gages of simple mould and reduced
classes of accuracy.
For cold-rolled heat treated tape having
thickness from 2.5 to 0.02 mm, meant for
manufacturing smooth (plane) and twisted
springs and springy parts of complex
configuration, valves, feeler gages, reeds,
lamellar dividing knives, for fine designed
parts including for watches etc. (tape is
produced as per GOST 2283 and GOST
21996 and as per set of special technical
specifications.
Y10A, Y12A, For cores
Y10, Y10A, For needle wire
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GOST 1435 – 90 Page 11
APPENDIX 2 Compulsory DESCRIPTION OF SCALE FOR VALUATION OF MICROSTRUCTUR E
(PEARLITE) OF TOOL UNALLOYED STEEL
(Magnification 500x)
Scale included 10 standards of possible microstructures of annealed or highly tempered steel
with different composition of granular or laminated pearlite (for area):
number 1 – from 80 up to 100 % of fine laminated sorbitic pearlite;
number 2 – above 20 up to 50 % of granular pearlite;
number 3 – above 50 up to 80 % of granular pearlite;
number 4 – above 80 up to 100 % of granular pearlite;
number 5, 6 – granular pearlite with magnified dimension of cementite particles;
number 7 – up to 10 % of coarsely laminated pearlite;
number 8 – above 10 up to 50 % of coarsely laminated pearlite;
number 9 – above 50 up to 90 % of coarsely laminated pearlite;
number 10 – above 90 up to 100 % of coarsely laminated pearlite.
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APPENDIX 3
Compulsory
DESCRIPTION OF SCALE FOR VALUATION OF CEMENTITE MAT RIX
IN UNALLOYED TOOL STEEL (Magnification 500x)
Scale includes two sets of standards of possible types of cementite matrix of 5 standards in
each set.
Sets differ by dimension of cells (meshes) of carbide matrix.
1sr set –large celled net (average relative diameter of cell approximately 0.045 mm);
2nd set – fine celled net (average relative diameter of cell less than 0.025 mm).
Standards of each set differ by closure of cell and corresponds to the following numbers:
number 1 – practically uniform distribution of cementing particles;
number 2 – separate chains of cementing particles have place;
number 3 – chains of cementing particles in form of bits (patches) weakly expressed net;
number 4 - chains of cementing particles in form of noticeably (conspicuously) expressed
net;
number 5 – chains of cementing particles form net with closed cells.
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Notes:
1. Designation on diagrams:
d – diameter of circle;
a – side of square (thickness of strip),
δ – width of strip
b – side of sample;
c – height of sample.
2. For inspection of rolled product of hexagonal cross section of shape of samples and plane of
cross section are selected by the same principle, as for rolled product of round or square
cross section.
3. Sample is cut out at distance not less than 20 mm from the end face of bar, strip.
4. Planes of polished sections on the diagrams are shaded.
5. While cutting out of samples for polished sections from bars having diameter from 26 mm
and more template is cut along its diameter.
6. For checking of cementite matrix samples are hardened from temperature, shown in
table 5 of the given standard.
7. Samples are grinded and polished by usual methods, which are used in enterprises while
manufacturing polished micro sections.
8. Pickling of polished sections is done in solution with volume concentration 0.04 cm3/cm3 of
nitric acid in ethyl alcohol.
9. Magnification, in which microstructure is evaluated, is tentative. Depending upon the
magnification of microscope, it is permitted inspected the pearlite and cementite grid with a
increase 450-600.
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GOST 1435 – 90 Page 24 APPENDIX 5 Compulsory
SCALE FOR VALUATION OF HARDENABILITY OF TOOL UNALLOYED STEEL
Note.
1. Holding time after warm up: 20 minutes at temperature 760 and 800 oC and 15 minutes – at
temperature 840 oC.
2. Number of hardenability is determined as per depth of hardenability in millimeters, which is
denoted over fractures of samples, which are hardened from temperature 800 oC.
3. In the document about quality is shown number of hardenability and character of fractures,
example, “ Number II while hardening from 760, 800, 840oC tensile center”.