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BANUT Machines at Work Applications

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Page 1: BANUT Machines at Work - thyssenkrupp Infrastructurethyssenkrupp-infrastructure.com.au/.../BANUT-Machines-at-Work.pdfBANUT Machines at Work Applications. 2 ... • System diagnostic

BANUT Machinesat Work

Applications

Page 2: BANUT Machines at Work - thyssenkrupp Infrastructurethyssenkrupp-infrastructure.com.au/.../BANUT-Machines-at-Work.pdfBANUT Machines at Work Applications. 2 ... • System diagnostic

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Fixed Leader Mast

BANUT made at ABI

BANUT 450 with hydraulic impacthammer SuperRAM 5000 driving concretepiles near Stockholm, Sweden

BANUT 650 with Power Pack piling steelsheet piles with conventional vibrator in thetown of Odense, Denmark

Fixed leader mast BANUT 650 mit PowerPack installing stone columns with vibroflot

BANUT 555 inclined sideways - max.laterally inclination 14 degrees

BANUT concept

ABI has brought the proven technology from Sweden to Germanyand continues with design improvement and development. TheBANUT system is characterised by compact transportdimensions, large usable length, high stability, firmness as wellas high winch pulling forces and rope speed.

Due to the good stability (depending on model) inclinations upto 18 degrees laterally, 45 degrees to the rear and 18 degreesforward are possible during pile driving. Winches are either builtin to the carrier or at the rear of leader mast.

The combination of fixed leader mast and hydraulic impacthammer is particularly well suitable for impacting prefabricatedconcrete piles, whereby also different attachments can be usedsuch as ABI vibrators, Hydraulic-Press-Systems or auger drives.

The modern CanBus control provides easy and safe handlingand operator comfort. Operating data can be recorded and storedwith the data logger.

Page 3: BANUT Machines at Work - thyssenkrupp Infrastructurethyssenkrupp-infrastructure.com.au/.../BANUT-Machines-at-Work.pdfBANUT Machines at Work Applications. 2 ... • System diagnostic

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Fixed Leader Mast

Field of application

• Impact pile driving, also driven cast-in-situ

• CFA Augering

• Pile driving and extracting with ABI vibrator MRZV-S and

adjustable vibrator MRZV-V

• Vibroflot with power pack for stone column installation

• Vibration-free piling and extracting with ABI Hydro-Press-

System

Ergonomic CanBus control system

• Menu guided control with touch screen

• Contrast image enhancement

• Trouble description in clear language

• Less wiring needed by CanBus technology

Optional:

• Built in data recording computer

• Automatic tool identification

• System diagnostic via mobile phone

• Theft prevention and global positioning

as tracing feature

Pile guiding of BANUT 555 with clampedconcrete pile, positioning of the tip, pilemeasures 350/350 mm

Pile connector, first pile section is already inthe ground and will be connected with thenext section

Page 4: BANUT Machines at Work - thyssenkrupp Infrastructurethyssenkrupp-infrastructure.com.au/.../BANUT-Machines-at-Work.pdfBANUT Machines at Work Applications. 2 ... • System diagnostic

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Fixed Leader Mast

Carrier

• BANUT specific carriers

• High engine power

• Environmentally CAT engines emission

according to the latest requirements

• 2-Point support rear

• Telescopic undercarriage

• Extendable counterweight

• Optional biological degradable hydraulic oil

Transport

• Fast folding down of the leader mast

without auxiliary devices in the transport

position and setting up of the leader mast

into the working position with the

auxilliary erection cylinder

• Transport with attachment possible

• Hinged leader mast section und rope

divert (depending on model)

• Leader mast transport support

Fixed leader mast BANUT 650 with hydraulic impact hammer SuperRAM 6000XL in transport position on low-loader truck being delivered tothe CONEXPO 2005 in Las Vegas, USA

BANUT 555 folding down,erection cylinder extended

BANUT 555, fixed counterweightwith integrated leader erectioncylinder

BANUT 650 with extendable counterweight, 2-point support andleader mast transport support

Page 5: BANUT Machines at Work - thyssenkrupp Infrastructurethyssenkrupp-infrastructure.com.au/.../BANUT-Machines-at-Work.pdfBANUT Machines at Work Applications. 2 ... • System diagnostic

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Fixed Leader Mast

BANUT 650 H-beams driving, upgrade workson a highway in Pennsylvania; USA

Inclined pile driving with SuperRAM 6000 with a special insert for H-beas in the pile capand guiding for the pile, side mounted pre-boring unit

BANUT 555 with SuperRAM6000 pile driving pre-castconcrete piles near a buildingby Stavanger, Norway

Pitching the pile in the pile guidingwith the pile winch

BANUT 650 drivingconcrete piles withhydraulic impacthammer

Using pile follower to achieve below gradepile installation

Page 6: BANUT Machines at Work - thyssenkrupp Infrastructurethyssenkrupp-infrastructure.com.au/.../BANUT-Machines-at-Work.pdfBANUT Machines at Work Applications. 2 ... • System diagnostic

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Hydraulic Impact Hammer

Functioning of SuperRAM

• Piston rods of the two accelerations cylinders move the drop weight upwards.

• Large quantities of oil coming from the accumulators throw the drop weight straight up.

• A preset acceleration time ends and the valves close. The cylinders retract, while the drop

weight accelerates to a given height.

• The piston rods are back in the starting position and the drop weight is falling downwards.

• The drop weight strikes the helmet to transfer the energy to the pile. The next cycle repeats

automatically.

Hydraulic Impact Hammer SuperRAM

• High efficiency

• Flexible and easy to handle design

• Powered by the engine in the base machine

• Energy monitoring and data logging available

• Different striking mass material available: steel or steel/lead

depending on pile elements

• Drop height and impact frequency steplessly adjustable

SuperRAM 6000 with standard pile cap forpiles diameter 510 mm

Page 7: BANUT Machines at Work - thyssenkrupp Infrastructurethyssenkrupp-infrastructure.com.au/.../BANUT-Machines-at-Work.pdfBANUT Machines at Work Applications. 2 ... • System diagnostic

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Hydraulic Impact Hammer

BANUT Machines

• Harmonised concept

• Better economy and

profitability

• Does not destroy

concrete piles

• Does not splay or bend

sheet piles

• Operator comfort

• Environmentally suitable

Foundation works with BANUT 650 and SuperRAM 6000 by Wasovo, Polen

SuperRAM 10000XL in Switzerland mounted on fixed lead driving sectional span-pileswith diameter of 800 mm, depth up to 50 m

Back driving of steel sheet piles withSuperRAM 4000 on MOBILRAM-SystemTM 16/20

Page 8: BANUT Machines at Work - thyssenkrupp Infrastructurethyssenkrupp-infrastructure.com.au/.../BANUT-Machines-at-Work.pdfBANUT Machines at Work Applications. 2 ... • System diagnostic

www.abi-group.comMember of

03/07

ABI GmbHAm Knückel 4D-63843 NiedernbergGermany

Telefon: +49 (0) 6028 123-0Telefax: +49 (0) 6028 123-109eMail: [email protected]: www.banut.com

For further informations please contact your BANUT dealer. Or you visitus on the Internet at www.banut.com. Design subject to modifications.The details in this leaflet have to be regarded as approximate. Theillustrations also can contain special outfits which are not part of thestandard scope of supply.

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