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    TCE

    Vol.5 - No.1 October 2009 Quarterly Journal of Consulting Engineers LimitedTCE

    Engineeing ee w

    Bangalore Water Supply & Sewerage Project II

    For BWSSB

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    2TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    Editorial

    VisionTo be an internationally respected engineering

    consultant offering comprehensive solutions

    It is nice to be back. The subject of this Issue is simple, but special.

    Water is life on our planet. Yet water is probably the strangest thing we have. Water carries a mastercontroversial truth. It is plenty on the earth; still it is scarce. In reality, our planet is not earth; it is

    water. Our planet is water planet. Three fourths of earth surface is covered with water. But, most

    of that water is saline. Saline water is not useful to us. Of the fresh water, bulk is in glaciers and

    ice. That too is not available to us. Only 0.01 per cent of the total water of the planet is accessible

    for consumption. In India too, water is plenty, but scarce. India has 14 major rivers, 55 minor rivers

    and several hundred small rivers. Water is still scarce. That is how water is the most important and

    a scarce resource for us.

    TCE has been working on water projects for three decades. The projects are about the various aspects

    of water: water supply and distribution projects, potable water projects, wastewater treatment

    projects, geological and hydro geological studies, leak detection projects etc. TCE has engineered

    waste water treatment facilities in major cities of India: Ahmedabad, Bangalore, Mumbai, New Delhi

    and Chennai.

    One major water and sewerage project that TCE is working at present is for Bangalore Water Supply

    and Sewerage Board; Stage IV, Phase II Project. TCE worked on the Stage IV, Phase I also.

    This issue of TCE WORLD covers papers on the various aspects of the BWSSB Phase II project. It is

    indeed an important infrastructure project for the IT City of India. The subjects covered are: Water

    Demand & Supply Management for Bangalore City, Ground Level Reservoirs, Procurement under Japan

    International Cooperation Agency Funds, Reduction in Unaccounted-for Water & Leakage Control,

    Sewer Lining, Surge Protection and Water Treatment Plant Process Options.

    Trust our readers will fnd these articles interesting. TCE is proud to present this issue to the readers.

    TCE WORLD issue is delayed, but it feels great to be back.

    Happy Reading

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    4TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    Water Demand & Supply Management For Bangalore City

    The water supply of Bangalore City is not matching the fast growing water

    demand. There are various reasons for this situation. Bangalore Water supply

    and Sewerage Board (BWSSB) is embarking on a programme to reduced leakagefor conservation of water. The author discusses the issue and then suggests the

    various possible solutions.

    Deepak Kumar Mallick

    te we ppy f bnge ciy i

    n ing e f gwing we

    dend. te dend pjein w

    e we defii wi gw. bnge

    Devepen aiy (bDa) i e Pnningaiy f bnge mepin ae.

    bDa pepe e cpeenive

    Devepen Pn (cDP) f bnge

    mepin e. bDa nw en p

    eviin f cDP.

    Demand

    We dend een egized in

    e fwing:

    Domestic demand

    Non-domestic demand, comprising

    Other Allowances

    Fire demand

    Allowance for Leakage

    lege e iniied g

    yei pge. bWssb i

    eing pn pge ve

    the Core Area in about the next five years

    ede e ege epe ii.

    Supply

    We f e cvey We sppysee sge I, II, III, IV Pe-I nd IV

    Pe-2 i g in e iy. We f

    cjg Wew n e avy

    rive i nveyed e ween p

    f e iy. afe e ipeenin f

    Pe-2 pje, we qniy f 1348

    md n e de vie f e iy.

    Demand Vs Supply

    bWssb i ne ee e dend f

    Continued on page 14

    Mobile Tanked and Pump Approach

    Metering Illegal Consumption

    Metering Error

    Supply Management

    sppy ngeen i eqied inee

    the supply of water from existing as well a

    enive e ee ige dend

    nd n eqie diiin f we

    te ppy n e ineed y fwing

    ed.

    e we iy (800 q). hweve bWssb

    w ppying we ny e e e

    (225 q) nd e djne e (76

    q. ) i 2008. sine e peen we

    de ege i 37%, e defii i e n e pjeed ve.

    Demand Management

    Dend ngeen invve ee

    pe e effiien e f we.

    cnevin n fe fe ppy-

    piy need; i n e ipeened n

    e ppy we e dend ide; nd

    i n ni f epy nd penen

    ee. Dend ngeen ni

    f 2 p.

    1. miniizin f we e

    2. miniizin f We le

    Minimization o Water Uses

    t iniize e we de

    iiizin, e pi wne i

    required. Fix leaking taps, Pipes etc.,

    iediey nd e egy f e

    y ei wne.

    Minimization o Water Losses

    miniizin f we i e edinin uFW (nned-f we). a peen

    uFW i 37% in bnge. redin

    f uFW i dne y dividing e

    diiin new in e ydi

    ied e .

    afe eiing e Dma e uFW

    edin n e dne. se ed f

    eing ege e enined ew:-

    Minimum Night Flow (MNF) Approach

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    5TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    Wee ied wi nien

    ndiin e ipn in e deign

    nd pein f pping in f we

    ppy ye. te peen dy i ed

    n ce We tniin sye ft.k. hi bnge ciy nde cvey

    sge IV, Pe-II Pje. unde i pje

    e pped Pping min (2700

    diee nd 18 e ine) wi

    nvey 500 md eed we f We

    Treatment Plant at T.K. Halli to six (6)

    ning eevi in bnge iy.

    te pp effiieny geney ede

    igy fe e pp i in pein

    f few ye. t e p 6%

    extra flow is considered for each pump. So

    e fw nideed f niennyi e 530 mlD f n ndiin

    nd 615 mlD f spei ndiin.

    Cause o Waterhammer & Protection

    Devices

    Wee in e pping in i

    geney ed y ee f: sing

    f pp, vve pein nd ipping

    f pp de pwe fie. t e

    extent possible, it is necessary to design

    ge n eqipen ei

    nien e pevened. uing nien

    de, ne n y diffeen vve peing

    peed, pipe ize, nd pp n

    ee if e nien effe n e ned

    epe eve. If nien nn

    e pevened, peifi devie n

    nien y e needed. se ed

    f nien pevenin inde w

    pening nd ing f vve, ppe ppn, we pipeine veiy e.

    Choice o Surge Protection

    te e ed f wee pein

    f pping in wi depend n e

    ydi nd pyi eii f e

    ye. ai ce, one wy ge n,

    ai ine nd e vve e ed e

    n ge pein devie in

    pping in. reen devepen in i

    e gge viiiy f e enive

    devie ie ani-sge Vve, V

    bee c ai cin Vve e. In

    ddiin ai ce nd one-wy sge

    tn ee ype f eeny deveped ge

    pein devie n e ed diffeen

    ee f pping in ede ig

    nien pee nd negive pee.

    Design Criteria

    te ge pein ye e deigned

    to control the maximum and minimum

    pee wiin peified ii fwing

    e nien even. te fwing deign

    iei e dped f eing e

    nien pee fe pwe fie

    pumps: (a) The maximum pressure should

    e e n 1.5 ie e wing pee

    nd () te ini pee in e

    pipeine i eied ne id e

    pei pee.

    Computer Program/Sotware Useor Transient Analysis

    te nyi een ied wi

    hydi tnien mdeing sfwe

    hammEr. te pg idenifie

    magnitudes and locations of maximum

    nd ini nien pee nd fw

    ng e eng f e pipeine nde

    nien ndiin.

    Transient Cases & Transient Analysis

    bdy e fwing e e nideed

    f nyi nde n nd eegeny

    peing ndiin: () Pp s-p

    () Pp ipping / Pwe fie pp

    anye e ied f ine

    power failure to six (6) working pumps

    wi i e n peing ndiin

    hweve, e evin f ge pee

    nd deqy f ge peive devie i

    eed f seven (7) pp wing

    nd ipping e. seven (7) pp y

    e peed ding eegeny ndiin

    o f ee pping ee dei

    nyi f ne e-t.k. hi hi i

    discussed here. The maximum and minimum

    nien pee f diffeen nien

    e nyed e peened in e te-1

    Selection of Surge Protection Devices for Cauvery Stage IV,Phase II Clear Water Pumping Main

    Waterhammer, or surge, in the pumping main results in severe damage to

    the pipeline. A reliable surge-protection system must be in place before the

    occurrence of uncontrolled emergency conditions; e.g., pump tripping due

    to power failure, etc.

    The authors describe how the proposed Cauvery Stage IV, Phase II pumping

    mains are considered for surge analysis and adequate protection devices are

    proposed. The pumping system is three-stage with three different stretches.

    The transient models for the three pumping stretches are prepared and

    analysed.G. N. Virupaksha Arnab Kr Mondal

    te pped e we niin ye wi pping ee, pping in, Pping ed nd pping fw e fwing

    Pumping Reaches Pumping Stations Pumping Heads Pumping Flow at Normal

    Condition (6W +4S)

    Pumping Flow at Special

    Condition (7W + 3S)

    t.k. hi hi (44 ) t.k. hi 135 500 580

    hi tgni (20 ) hi 143 500 580

    tgni bnge ciy (50 ) tgni 135 500 580

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    6TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    Table-1: Maximum and Minimum Transient Pressures Head

    Case

    without protection device with protection device

    Head at Entire Network (m) Head at d/s of Pumps (m) Head at Entire Network (m) Head at d/s of Pumps (m)

    Max Min Max Min Max Min Max Min

    Pwe fie 7

    wing pp238.6 -10 238.5 22.7 156.4 0 156.4 80.6

    Pumping Station Air Chambers as a surge Protection Device One-way Surge ank as a Protection Device

    Graphical representation of max and min

    pee ed i wn in ve fige.

    Parametric Studies

    te deign f e ge pein ye

    i iy n ieive pe evve

    deqe nd eni pein

    ye n e nien pee

    effeivey. F e ee pping

    ee pei die een ied

    wi inii i ve in ai ce, e

    diffeeni ifie ing in e

    nneing ine e i e nd ize

    f ne wy ge n.

    Conclusions

    bed n e wee nyi, e

    fwing e e j nin:

    Power failure to seven (7) working

    pp iney i e

    ii e f nien pin f

    view.

    All the three pumping reaches are

    jeed evee pei

    pee ve nidee eng.

    A combined protection system of air

    e, ne-wy ge n nd

    i vve i enviged f pipeine

    f t.k. hi hi e. ai

    e ne wi i vve e

    pped f pipeine f hi

    tgni nd tgni eevi

    wiin bnge iy.

    Surge protect ion dev ices are

    nideed f ii ndiin (7

    pp pein)

    Air valves at several locations along

    e niin in wi

    endy ge peive devie.

    Max & Min ransient head without Protection Device Max & Min ransient head with Protection Device

    Sl No Reach Surge Protective device

    1 t k hi hi 9 Ne i e (e 100 3) nd

    one wy sge tn (21 Diee nd 4

    eig) J.k. Dddi.

    2 hi tgni 8 Ne i e (e 100 3)

    3 tgni bnge ciy 8 Ne i e (e 100 3

    ooo

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    7TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    f e iin. te vi ype f

    ining e given ew:

    1. Pye lining

    2. PVc lining

    3. rl lining

    Sewer Rehabilitation / Replacement

    bnge i ng e fe gwing

    iie in ai nd i ne f Indi pidy

    deveping den n ene. tewe ppy nd wewe ye

    wiin e niip ii e nde e

    ngeen f bnge We sppy

    nd sewege bd (bWssb).

    ang e jeive f e pje,

    e fwing e j wk e

    ipeened:

    Augment the water supply by

    500 d nd ipveen in

    niin nd diiin ye

    ede e we ekge nd

    nned-f we (uFW)

    Augment the sewerage system for

    e gened we ppy. ti

    inde deign f new nk ewe

    ye, eiiin/epeen f

    existing sewers and sewage pumping

    in, e.

    Bangalore Sewerage System

    te ewege ye f bnge w

    deveped in e 1920 wi w

    nfined e en eviy ppede in e e f e d iy. I w

    gradually expanded to the adjacent areas.

    te eeed pipe ei f ewe i rcc

    f NP3 . F fe ineing e ife

    nd in eine, i i pped

    pvide inen ining e n ewe

    in e pge.

    Induced Corrosion in Sewers

    hydgen spide (h2s) inded

    Sewer rehabilitation / replacement requires expertise

    because the sewer lines are buried. The lates

    technologies are adopted for this work. Sewer

    damage in most cases is due to the corrosionof pipes due to H2S. Sewer lining increases the

    resistance of the pipes to this attack and increases

    the life of the sewers.

    The authors describe how sewer lining is done, the

    lining types and the inspection methods used on the

    BWSSB Project and a recommendation of the liningD. M. Mandalia Deepak Kumar Mallick Mohammed Junaid

    in i n ie in ewe in pi

    ie. ofen e deign ife-pn i

    nidey eded, nd in e e, ne id f. te in iigin

    ee vee e in in

    ewe i in pipe e ein

    ydgen pide k. tee e

    eve ype f in ein pipe

    nd e diin pipe i e

    Gzed sne-we pipe. bedide ee

    e ny e ein ed pipe

    as uPVC, GRP, HDPE etc. The existing

    bnge sewege sye e

    gzed newe (viified y) pipe

    f ize p nd inding 300 nd

    rcc pipe f NP2/NP3 f gediee.

    te pipe nd jin ei d e:

    1. ceiy e nd in

    resistant to wastewater and external

    ggeive i nd gnd we

    2. ceiy e nd ineny

    in ein h2s nd

    industrial discharges and externally

    in ein ggeive i

    nd gnd we

    3. rein iigi k

    4. Ipeee nd ffiieny in

    ein

    teefe e pipe ve e ineny

    lined to avoid exposure to the sulphide

    envinen. ced cii teeviin

    (cctV) inpein e dne efe

    ining knw e e nd e ne

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    8TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    4. hDPE lining

    5. mEtachEm Pin

    6. hig ain lining

    7. Pene

    8. uvie (uV) lining

    P y e i y p e

    ee i deived

    f e ein f n

    iyne pnen

    nd ynei ein end

    pnen. Pye

    peive eei

    ing ve niqe

    ppeie ike wepf,

    e.

    PVc ine ni f

    nin pi pfied ip wi

    is spirally wound into the existing

    deeied pipe. te pi

    widening ke pe eween w

    ne.

    r i f-e piy wnd

    PVc ine ee e

    inegiy, eiiiy nd effiieny f ging

    ewe, gviy pipeine nd ve widiee f 800 1,500.

    r ni f inge, nin

    ip f PVc, wi i pgeivey wnd

    into the existing pipeline by a winding

    machine. No excavation is required.

    hDPE ining pvide n effeive iing

    ie gin e nee in

    f e nee e, ewe pipe,

    nne, ne, e. hDPE ining

    system is a continuous, extruded and

    gene pi ee ene

    of flexible Polyethylene that is especiallycompounded to provide maximum

    eine gin ei k. hDPE

    ining ened nee pein f

    ve 100 ye.

    me-e i n niive pin

    wi pe pipe f in nd

    i vie in 701, 701a, 701r, 702, 703,

    704, 709, 711, 715, 716 in e ke.

    hig-in een i pid-dening

    cement made by fusing a mixture of

    bauxite and limestone in an electric

    fne in y kin, 1,500

    1,600 c. hig-in een gin

    ig ppin f i ie eng

    wiin 24 nd ig eine

    ei k. hig in een

    een ed ine e inei f rcc

    pipe inended f ewge npin

    Pene i 100% id pyene

    ing f ng e pein f

    nee in ieed, p nd ied

    envinen gin in, in

    nd ip. te pd vie in

    e ke e Pene386/9000

    Pene 386h/12000, e.

    uV ining i new dvned, N-dig

    ewe epi pe nw vie f

    Dyn-rd, e eegeny din episevie cpny. te ye i deigned

    pvide f epi f ewe pipe nd

    i peed f inin. te ine, wi

    i ipegned wi ein, i ed qiky

    y ing uV ig in.

    Project Recommendation

    F e ten-eni nyi, rcc

    pipe wi in peive ei

    viz. hig ain ceen ining (900

    di pipe) e fnd eniynd nd eni. F e bWssP-I

    Pje pye / ig-in ining

    nd PVc ining e eended. b

    ype f ining e dped f diffeen

    diee f pipe

    ooo

    Safety First and Always20 million accident-free, safe man-hours

    Major Facilities of the Park

    y Engg. biding (6)

    y Gene sevie biding (12)

    y uiiy biding (3)

    y cen spine (330 ng & 30 ig)

    y twe (130 ig)

    y liy, adii, tining cene

    y Ge he, c he, api tee

    y mieve ping, Gf gnd

    y aifii e e

    CS echno Park -ChennaiSingle, Integrated & Largest Facility in South Asia

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    9TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    bnge ciy i f deveping

    n diniive, indi, de,

    ei nd edin ene. In

    egniin f i ipne, nyinin pnie ve ifed ei

    pe ffie ee.

    te we ye wiin e d mniip

    ii efe 2005, wi d 100 wd, i

    nde e ngeen f bnge We

    sppy nd sewege bd (bWssb).

    te we ye f e ciy mniip

    cni (cmc) ve eeny eged

    wi e bnge mng Pie

    (bmP) nd fed e b bnge

    mng Pie (bbmP).

    tee f ve eed in n inee ine ppy e f bWssb nd in ddiin

    we dend. ove e ye, bWssb

    pie ep gen e we ppy

    e iy, ding 1974, 1982, 1993 nd

    2003. si e bWssb i n e ee

    e dend. Fe, bWssb fed

    n eding e unned-F We

    (uFW). In i nnein, bWssb, nde

    W7 cn f cWss (cvey We

    sppy see), sge IV, Pe I Pje

    (fnded y JbIc) ipeened pi

    pje eween 2003 nd 2006.Fige 1

    w e w ndeen ding epi pje. ti pje eed in

    e edin f uFW, f 64% 38%.

    Wi e e f e pi pje, bWssb

    i pnning ndee Diiin

    sye Ipveen nd uFW redin

    Pge in we diiin ye

    f bnge iy. ti pped pje

    wi e ipeened wi n f Jpn

    Inenin cpein ageny (JIca).

    Proposed UFW Reduction Plans

    te uFW redin & cn nd

    Diiin sye Ipveen Pje

    wi ve e f 305 k2,piing e ce ae f e iy de

    f 100 wd (221.32 k2), gee wi

    djen e ide e ce ae (84

    Km2). This area is divided into six contracts

    indied in Fige-2. tee n

    D1, D2 nd D2 wi e ipeened in

    b-1 nd e eining ee D1, D1

    nd D2 wi e ipeened in b-2.

    te pe f e pje i divided in f

    pnen:

    Part-I: Preparing Work, Testing &

    Repairs Carry out topographical survey and

    pde bWssb

    GIs ed

    U n d e r t a k e

    n e w

    deing

    Measure the initial

    eve f uFW.

    R e d u c e U F W

    eve 16% y

    ying e

    dee in nd

    epi w

    Replace corroded

    eing evie

    nnein wi

    new mDPE evie

    pipe w nd

    fiing

    I d e n t i f y a n d

    epe in

    Prepare DMA Files and DMA operation

    nd inenne n

    Part-II: Pipeline Rehabilitation

    Strengthening o Network Assess pipeline replacement and/o

    ening w

    Replace/clean pipe line works

    Clean and line the existing pipe line

    with cement mortar/epoxy spray lining

    Part-III: Maintenance

    Regularly monitor the performance o

    e Dma (fw, pee, ppy

    , ege nd uFW eve, e.)

    Identify when remedial action needed

    Undertake leakage surveys as necessary

    e nd epi e

    K..Veerabhadra Swamy K.Vigneswar Rao

    Reduction in Unaccounted - For WaterAnd Leakage Control

    Unaccounted-For Water (UFW) is a loss. Prevention of UFW is a vital issue

    in Water Industry. UFW is the difference between the total quantity of

    water entering the distribution system and the total quantity consumed

    In a number of cities of the developing world, more than 40% of thetreated water is lost before reaching the consumer. The reduction of UFW

    is a crucial step to improving the financial soundness of water utilities

    and to save scarce water resources.

    The authors describes the pilot project of BWSSB covering about 20 sq

    km in the core area during 2003-06 and the plans to extended in the

    remaining part of Bangalore.

    Figure 1- Physical Woks during Pilot Project

    Continued on page 12

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    10TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    TCE Celebrat

    Delhi : 07 February 2009

    Mumbai : 29 January 2009

    Bangalore : 31 January 2009

    Welcome, Mr. Gupta

    Te more, the merrier

    Sweet voices

    Good tastes: Good times

    Beautiul eorts

    Best pictures are really the painters themselves

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    1TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    nnual Day 2009

    Kolkata : 29 February 2009

    Pune : 14 February 2009

    Jamshedpur : 03 March 2009

    Employees perorming

    Employees showing the other skills

    asty part o the Days

    On way to a nice time

    Wonderul kids

    Dancing a good oday

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    12TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    Re-measure leakage and UFW until

    eve eded eqied ve

    Update DMA Files as necessary

    Part-IV: Training

    Training of BWSSB Staff in all activitiesied wi e Pge

    Project Details

    a 130 2 e piing cen,

    We nd s p f e ce ae

    w en p nde e uFW redin

    nd Diiin sye Ipveen

    Pge nde b-1. te eining

    e f 175 2 e piing

    s-E, E nd N p f e

    ce ae wi e en nde b-2. te

    gene infin f e Pje e i

    in te 1.

    Methodology to Reduce UFW

    te edgy i e Dii mee ae

    ed. ti ed ni f dividing

    e diiin new in e,

    ydiy ied e ed Dii

    mee ae (Dma). Infw nd fw

    e ndie f Dma e e eeed.

    uFW i e diffeene eween e

    qniy f we eneing e diiin

    ye nd e qniy ned.

    te pnen f e uFW e divided

    in w gp:

    1) Pyi e: lege f eevi,

    n in nd diiin ye

    2) Nn-pyi e: tee inde:

    Consumer meter errors

    Non-functional consumer meters

    Illegal use of water

    Un-metered connections

    Administrative errors

    Pyi e e eed ing e Ne

    Nig Fw (NNF) ed wee nin

    we ppy ngeen n e de.

    te ege i eved f e fw

    eeen en e Dma ppy

    fw ee wen e dend in e Dmai ini. ti wi geney e

    eween 01.00 nd 04.00 .

    In Dma wee i i n pie ppy

    we f 24 , n enive pp

    ne ed i dped. In i

    ed, ein f e in e

    epiy ied f e e f e

    new nd we i pped. te ee

    f fw ding i eing i ee f

    e in i ein.

    te nn-pyi e in e ye e

    eed y ying e nevey in wi e infin n ype

    f ee, nn-fnin ee, dged

    ee, n-eeed nnein e e

    eed. a pe ne ee e

    eed f e y. te e f e

    ne vey nd e ee eing give

    e ee f nn-pyi e.

    Pipel ine Rehabi l i tat ion and

    Strengthening o Network

    te pipeine eiiin i geney ed

    n e in nd inepein f e

    ii pe d nd pin,in vey, pipe ping e,

    peized new deing, pee

    nd fw vey nd ege vey.

    Identifed works

    an een een de f e

    iey eqieen f e devepen

    f e Dma nde e n pge

    f Diiin Ipveen, redin

    in uFW nd lege cn. tee

    pp e ed n dy f vie

    GIs infin wi bWssb, pe

    new nyi nd nideing e

    experience of the pilot project.

    Maintenance and Training

    te opein nd minenne (o&mpeid f e Dma wi n

    e geed ge eve f uFW

    een eed. te de f e o&m

    peid wi eefe e diffeen f e

    Dma. Ding e inenne pe

    e pje, e n wi inin

    e uFW eve e ge eve. Wen

    e ege in e Dma inee, e

    n wi d e e deein vey

    nd epi e e, ing e

    uFW eve e ge eve.

    te cn deive ffiien ining

    bWssb ff e bd ff i e

    pn nd ndee uFW edin nd

    control. The training is a mix of on-the-job

    ining nd ining.

    Benefts o UFW Project

    Increase in revenue

    Longer supply hours

    Internal valve operations within the

    Dma e iniized

    Increased pressure in the network

    ene ee evie Capital works expenditure can be

    defeed

    Avoiding pollutants from surrounding

    e geing in e ye

    Use of latest technologies for UFW

    edin ipve o&m ye.

    Reduction in the incidence of failed

    we diiin e

    ooo

    Figure 2- Proposed Contract Packages

    Table 1: General Inormation o the Project Area

    Parameters

    Batch - 1 Batch - 2

    Contract

    D1a

    Contract

    D2a

    Contract

    D2b

    Contract

    D2c

    Contract

    D1b

    Contract

    D1c

    Pin

    veed

    cen We s s-

    E

    E N

    ae (2) 20.55 57.52 52.04 34.39 64.24 70.89

    Ppin

    (2036)

    568648 1349579 917978 743213 1675199 1798877

    cnnein 47641 132236 105696 44927 64429 79411

    Continued from page 9

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    1TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    Structural Design of Ground LevelReservoirs In Bangalore City

    A ground level reservoir is a storage tank constructed within a city for water

    supply. It stores water for supply to the city, by Trunk Mains. Reinforced

    Cement Concrete (RCC) Ground Level Reservoirs (GLRs) are extensively

    used by Municipalities and water supply boards, for drinking water storage

    and distribution in cities.

    The authors discuss the structural design of RCC ground level reservoirs

    proposed for Bangalore Water Supply and Sewerage Project II (BWSSP-II)

    Mudassar A Wasta R Rathina Giridhar

    Gnd leve reevi (Glr) e ed

    piy en f ge f dining

    we in iie. te Glr e pefeed

    wee e gegpy i we

    f e eevi wi fw y gviy e e deigned e. te Glr n

    e ned e ge ve f

    we. tey eqie we pping ed

    n f eeved eevi. reevi e

    eeni ee e n in nn

    e ed f die diiin. t

    te bnge We sppy nd sewege

    bd (bWssb) e e we ppy nd

    ewge dip need f bnge iy. a

    peen e we dend ineed

    nd ene i Pje i en p. Pe II

    f sge IV w pped ee gwingdend nd i nde ipeenin.

    te sge IV Pe II pje wi ppy

    500 mlD f pe we e iy f

    bnge.

    I i pped n 6 Gnd leve

    reevi nd e iy ving piie

    nging f 9 ml 50 ml, nde Pe

    II pje.

    Existing BWSSB Reservoirs

    Of the existing BWSSB reservoirs in

    bnge iy, 10 e ged e n 60

    years and provide 19% of existing water

    ge f e iy. se d eevi e

    nw f evie.

    Design Options

    a pin f nieve w eng

    eevi, i eevi nd fded

    pe w eevi w ied . te

    dvnge nd didvnge in e

    nin nd o & m f ee eevi

    e ied in e te 1.

    Shape Consideration

    bed n e dy ied ding

    sge-IV Pe-I pje; inge yinde

    i deign i fnd e eni f

    eevi e n 9 ml piy. hweve

    de yinde w pen deign i

    more expensive than the rectangular design.

    te eng deign i eni f

    eevi ving e n 9 ml piy

    Local experience indicates that a dome

    f e diffiie f inenne

    nd epi. I i eended e

    eng deign e dped f e

    eevi.

    Table 1: Comparison O Reservoirs O Dierent Shapes

    Rectangular reservoir Circular reservoir Folde d plat e wall

    reservoir

    advngend

    didvnge

    E a s y t ode e

    eevi pe

    nd pe.

    Simple Structural

    d e i i n g n d

    cnin

    C o n s t r u c t i o nn e e d i e d

    wnip.

    D i f f i c u l t t o

    inin qiy

    n

    Dead space may

    e eed in e

    ie y.

    Re inforcement ngeen

    nd een f

    nin jin

    eqie i ed

    wnip.

    advnge

    nd

    didvnge

    in o & m

    With soil / gravel

    /y ie ve,

    e effe

    e eevi ne eded.

    Least maintenance

    Easy Repairs

    D o m e r o o f

    need peidi

    i n pe i n f

    ing. Repair difficult.

    Special treatment

    peven e

    effe

    Square dome roof

    need peidi

    i n p e i n

    f i n g .unein. life

    W i th the r m a l

    e f f e e

    eevi n e

    eded.

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    14TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    Design Storage Depth

    Deign we dep i e dep eween

    ig we eve nd w we eve in e

    eevi. a w eevi need ge

    e f given piy, nd in deep

    eevi i i e diffi eep we

    igne, ine depie einfeen,

    ee e e ignifin fin.

    Cover to Reservoir

    te in de diy epee

    nge i ne f e j f ffeing

    n deeiin f e eevi. te

    effeive ee gin i i i

    gve / y ie ve e enie

    eevi e.

    General Design Requirements

    te fwing deign ndd wee

    dped wie deigning Glr:

    1. te eevi deign i ed n Indinsndd cde f pie (Is 3370,

    Is 456, Is 875, Is 1893) Inenin

    de f aWWa [nd bs f we

    eining e e efeed.

    2. Deign depeiin peid f e

    eevi i e 50 ye ini,

    3. F ng e diiy f e

    and maximizing of water tightness,

    ini ine f w nd

    e en 250 nd 200

    epeivey

    4. te eevi ve w e

    fiie inenne wi

    diffiy in ppy f we.

    System Design Requirements

    a. Ine nd oe angeen te

    f e pipe feeding we

    e eevi i ep 10 ve e

    maximum water level.

    b. reevi e: te dep f fing iep ini f 1 ew e

    gnd nde n i ndiin.

    c. ae nd Veniin: rcc ie

    e ned, ne f e e

    wi n eny f ve.

    D. Dinge: t e vef w

    ndiin, epe e e

    ned ng e w f e

    eevi.

    Conclusion

    a diin n deign f pped rcc

    Gnd leve reevi in bnge iy

    is carried out. Observations on existing

    eevi ve ed ny ipveen

    in e deign iei f e pped

    eevi wi epe pe, ize, ve

    ei f nin, y, gene

    ngeen, deign, veniin

    nd e pee.

    ooo

    Storing rain water runoff in lakes for

    ee

    Rainwater harvesting for borewell

    eg ing nd gnd we

    eging

    Recycling of waste water

    Tertiar y treated waste water for

    Indi e

    Storing Rain Water Runo in Lakesor Reuse

    Rainwater Harvesting in urban areas

    i e pe f eing, fieing

    nd ing f inwe, wi f n

    e fp (ee ie f) nd

    in e pi f e e. rinwe

    veing n e dped in ee

    ed. tee e; eging fewe ne e e, eging

    f gnd we e nd ein

    f inwe f ee. tee i

    ffiien inwe peni vie

    in bnge iy.

    Most of the lakes in Bangalore are

    envineny deeiing nd

    e ge piie ve een

    eded ee f iing nd id

    we nd gge dping. tee

    i n inenne f n nd nd

    piwy. se pe e need/

    vefwed ewge we i fwing

    e e diey. s e fwing

    eiiin w e dne.

    De-silting and De-weeding

    Strengthening of tank bunds and

    piwy e

    No access to the public near to the

    e

    No sewage water should be allowed

    wi ppe een

    Recycling o Waste Water

    bnge iy i ving we deveped

    ewege ye in e e e. a ewe dend i ig, e we we

    genein i ig. In bnge iy 13

    STPs exist and under BWSSB-Phase-II project

    ne 9 stP e pped, wee e

    locations are adjacent to the existing STPs.

    te dei e given ew. ree f we

    water is a good option, but an expensive

    pin. afe ef pein f i

    pje ddiin 135 mlD f we wi e

    vie f e iy.

    Tertiary Treated Waste Water orIndustrial Use

    Indi dend in bnge iy i

    approximately 10% of the total demand

    s f e ye 2021 e indi dend

    e e 215.54 mlD. I i pie

    e eiy eed we f indi

    ppe. bWssb i eny ppying

    eiy eed we f indi nn

    dei e.

    Public Awareness

    Pi d ge nwedge e

    ve f we nd e nevin

    we. I i bWssb Gvenen dy

    ede pepe n ie e we

    nd e vi ed dped f

    we nevin. rinwe veing

    n e de py f e ed nd Gvenen d give e

    idy f i.

    Conclusions

    bWssb Gvenen f kn

    e e neey in ve e

    we pe in e iy. bWssb d

    find e enive nd eni wy

    ee e we iy f e iy.

    ooo

    Continued from page 4

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    1TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    Options for Water Treatment Plant Processes

    Bangalore is ranked as the sixth largest city

    in Indi nd i ne f e fe gwing

    epin iie in Indi. reeny,

    e Gvenen f kn eged 8

    un l bdie nd 110 vige wie ewie bnge mng

    Pie (bmP) nd fed b bnge

    mng Pie (bbmP). adingy

    bnge We sppy nd sewege

    bd (bWssb) evie e ineed f

    300 q 800 q. te pjeed

    ppin f e e e nd peipee in 2011 i 7.6 iin nd in ye 2021

    is 9.7 million. The existing supply to the City

    i 959 mlD, given in te 1.

    Water Treatment Plant - BWSSB

    Project II

    te rw we qiy nideed f

    e we een pn (WtP) pedeign i ed n e e f e w

    we nyi ined f p ye. ti

    i given in te 2.

    A number of treatment process alternatives are being used worldwide

    to meet the desired goals of quality of the treated water supplied to

    consumers. Selection of the process depends on the various factors,

    the most important being the raw water quality and the treated water.

    The authors describe the various treatment alternatives along with the

    pros and cons, considered on the BWSSB Project II.

    P L Kshirsagar Yatish

    Table-1Present Supply Design Capacity O Existing Water Treatment Plant

    Sr. No Source WTP Location Design Capacity in

    Mld

    Year of

    Commissioning

    1 avi riveheg

    149 1896 g 1933/64tippgnd hi

    2 cvey rive

    t k hi cvey ge - I 135 1974

    t k hi cvey ge - II 135 1982

    t k hi cvey ge - III 270 1994-95

    t k hi cvey ge IV, Pe I 270 2002

    t We sppy 959

    Table 2Raw Water Quality Criteria For Process Design

    Raw Water Parameter Units of measurement Design value

    tidiy Ntu 100 max, Less than 20 NTU 95% of the time.

    ph ph ni 7.0 in* 9.0 max*

    ainiy g/ cco3 30 in 200 max

    t dne g/ cco3 30 in 160 maxt dived id g/ 70 in 350 max

    Eei ndiviy mhos/cm 100 in 500 max

    ci g/ 5 in 40 max

    In g/ 0.3 in 1.0 max

    mgnei g/ 3 in 28 max

    t cif mPN pe 100 2000 max

    tepee c 19 min 36 max 26 mean

    t spended sid g/ 400 max, Less than 60 mg/l 95% of the time.

    * min- Minimum, max- Maximum

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    16TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    Table 3

    Treated Water Quality Criteria

    spe lin Pefne reqieen

    seed We tidiy e n 5 Ntu f 90% f ie

    cined fie tidiy: le n 1 Ntu f 100% f e ie; e n 0.5 Ntu 95%ie f e ie

    a: le n 0.03 g/ 95% f e ie, nd n e n 0.2 g/ ny ie.

    ph: 7.0 8.5

    c: le n 5 ni P/c e

    In: le n 0.1 g/

    Fie f individ fie tidiy: a ve

    a: le n 0.03 g/

    cewe eevi e Fe cif 0/100 l (Ni)

    t cif 0/100 l (Ni)

    Treated Water Quality

    te eed we qiy eqieen e

    peified ee e eendin fthe expert committee constituted by the

    Gvenen f Indi, in e mn n

    We sppy nd teen (my 1999 -

    tid Ediin). bed n i ndd, e

    eed we qiy iei e peified in

    te 3 ew. tee ndd ve een

    fwed f e deign f WtP t k hi.

    Water Treatment Process

    teen ni pee wee idenified

    ed n e eview f fnining f

    the existing treatment plant(s), the rawwe d nd e eqied pefne

    pee. F e pped ge IV

    pe II WtP t.k hi, five pin wee

    died f e WtP.

    1. cnvenin Pe wi hig re

    Inined Pe cifie/Inined e

    cifie

    2. cnvenin F b sdge (F)

    bne cifie Pe

    3. Dived ai fin (DaF)

    4. bed Fin/ mi nd/

    Pi edi pe nd

    5. lw Pee mene Pe

    E enive w eved nd

    ped wi ne ne f iiiy

    f ipeenin p f e cvey

    sge IV, Pe II Pje. te evin

    w ed n e infw viiiy

    f 600 mlD nd ne f iei ie;

    w we qiy, eed we qiy,

    iiiy f deign nd ipeenin

    in bnge, pein nd inenne

    ie, viiiy f pe nd f

    ipeening.

    Discussion

    te dy f e eie wed

    e pi f ene fiin

    w 16 % ige n e nvenin

    een pn wi P engy.

    hweve, e f eed we

    e end f 30 ye ife ye i we n

    e nvenin pn. te piy

    dive in e ige i epeen

    f ene evey 7 ye. a e

    membrane life is extended beyond 10 years

    ee wi ee pe

    wi e nvenin een pn ife

    ye .

    te pi f die fiin pn i

    pe wi f nvenin

    pn wi e pe ee. te

    ig diffeene eween e o&m

    eween e die fiin pe nd

    nvenin pee i eeniy de

    e f e ei in die fiin

    pn.

    bed n e ni pe engy

    evin i i eviden e nvenineen engie need we pi

    inveen n e ni pee

    dived i fin, ene

    fiin nd ed fin. F e

    ve 30 ye ife ye f nvenin

    een pe wi f DaF we

    ene fiin pe, e

    pee e ny giny ige in

    e f pe-mlD f eed we.

    ooo

    Existing Water reatment Plant at .K.Halli Cascade Aerator Pulsator Clarifer

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    1TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    Procurement underJapan International Cooperation Agency Funds

    Jpn Inenin cpein ageny

    (JIca) eqie e peen f gd

    nd evie in pje nde i fnding i

    dne in dne wi i Gideine

    f Peen nde JIca oDa ln.tee gideine gven e einip

    eween e JIca nd e bwe w i

    d e peen f e pje. N

    pviin f e Gideine e en

    eing ny ig igin eween

    e JIca nd ny id py. te ig nd

    igin f e bwe vi--vi e

    idde e gvened pe e idding

    den wi e ied y e bwe,

    in dne wi e Gideine.

    Prequalifcation o the Bidders

    te JIca nide in e,

    Inenin cpei ive bidding

    (Icb) i e e ed f ifying

    e eqieen. teefe e JIca

    ny eqie e bwe d e

    peen g Icb, in dne

    wi e pede deied in P II f

    e Gideine.

    F w nd evie e ped

    nde e n geeen nd e pge

    nde Icb, e peqifiin f idde i

    ndy. te peqifiin den

    f i Pje wee peped in dnewi e JIca pe den. te

    peqifiin f e idde i e

    pe e pede in e spe

    peqifiin den.

    Use o FIDIC General Conditions oContract

    FIDIc ( Inenin Fede in f

    cning Enginee) pied f

    f Gene cndiin f cn, wi

    e fi nd eqie. FIDIc ndd

    f e egnized y e nin

    indy nd ve een eed f n

    extensive period in many jurisdictions over

    e wd. meve, pe e gideinef e fnding geny, e FIDIc f e

    e ed.

    te fwing f f FIDIc cndiin f

    e cn wee dped f fin

    f id den:

    (1) F ie e n: cndiin f

    cn f cnin f biding

    nd Engineeing w deigned y e

    Epye - Fi ediin 1999 (new ed

    )

    (2) F p deign, n ndney n: cndiin f

    cn f Pn nd Deign, bid

    f Eei nd meni Pn

    nd f biding nd Engineeing

    w deigned y e cn- Fi

    ediin 1999 (new yew )

    te en f nideing e 1999

    ediin i ey e e e nd

    e ne ve j pi f e

    ndiin. tee e weny pe f

    in e nd ne e

    in e pe. te Gene cndiine ndd inin f pi

    n pviin. Wie e Pi

    cndiin f e n e e e

    f peifi difiin e Gene

    cndiin wi e pped i

    pi n.

    te FIDIc f f e cn f Pn

    nd Deign bid i iny ve W

    cn p f e cn. Wie

    in e pje i w ped inge

    n Deign id we pee

    nd inin d e wded inge

    cn, piize e -dinin

    qiy nd pefne.

    a f e, w-envepe

    pede w dped. unde i

    idding pede, e idde i

    iney, e teni pp nd

    e Pie pp, in w epe eed

    envepe. t fiie i iin, e

    den wee fw:

    (1) Ve 1: Gene eqieen

    - Inviin f bid, Inin

    bidde, P I Gene cndiin

    P II Pi cndiin

    cn, e;(2) Ve 2: speifiin (F tney

    cn - Epye eqieen

    ti inded: teni speifiin

    F f teni Pp, teni

    sede

    (3) Ve 3 : Pie pp - Pied bi

    f Qniie, e Pie sede

    nd F f Pie Pp

    (4) Ve 4 : Dwing

    Iniiy ny e teni Pp wee e

    pened. teni Pp f e iddewi e n niy epnive

    wee ejeed. If neey, ifiin

    f e teni Pp wee g

    n nge in e pie ne

    e id, ffeed peied. a e end

    f e evin f teni Pp

    nd fe eeiving e ppv f JIca

    ee idde wee deeined eing

    qified end e id pening f e

    Pie Pp.

    Japan International Cooperation Agency (JICA) which funded the BWSSB (II) Project

    requires that the procurement of goods and services in its-funded project is done

    in accordance with its Guidelines for Procurement under JICA ODA Loans. The

    JICA considers that in most cases, International Competitive Bidding (ICB) is the

    best method.

    The author describes the procurement process of the BWSSB (II) Project

    Anil Joshi

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    18TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    Bid Evaluation

    () te ppe f id evin i

    pe id wi nf

    e eni peifiin nd e

    epnive e idding den

    n e i f ei eved .

    () bid evin e nien wi

    e e nd ndiin in e idding

    documents. To the extent practicable,factors other than price are expressed

    in ney e pe iei peified

    in e idding den, given

    eive weig in dne wi e

    evin pviin in e idding

    den.

    Award o Contract

    Deied ep n e evin nd

    pin f id wi en n wi

    deeinin f e we eved idw ed wee peped. te n i

    e wded e idde we id i

    deeined e e we eved id

    Wen jin vene i wded cn

    pne e jiny nd evey

    responsible for the execution of the whole

    cn. teefe i w n epe

    divide e n nd w e

    ee f e fi epey e

    n f divided pin.

    ooo

    Biology meets EngineeringOpportunities and Implications

    a sein n e ee f e inein f Engineeing wi bigy w ed,

    jiny y tcE nd Vigini te, usa, n 07 m 2009, in mi. 25 piipn

    nd 10 inviee f vi ffie

    ended. te Vie Peiden f

    oe & Inenin affi, D

    Jn E Dey, Pfe nd hed,

    Engineeing siene & meni, D

    Iw k Pi nd aie Pfe,

    Engineeing siene & meni, D

    m a see f Vigini te

    nded e sein. In ddiin

    e peenin y e Vigini

    te pfe, e piipn

    wee invved in vey ineeing te Wiing aignen, Diin nd

    Peenin. F e gve ei peenin.

    te nep f e bigy eeing Engineeing i ny pee nd e in bigy peen en nd wy f

    Engineeing. E.g. n ee gw n ee, i give fe, wee we in e fi. t i n ro pe in ee. te

    eve f d n ge we. Wy? te nwe wi yied ny engineeing ppiin f n need; ie e wind ied

    f veie.

    Dr Ishwar K Puri, Dr Mark A Stremler and Dr John EDooley listening to the presentations

    A very animated discussionollowed the presentations

    Nano t e c hno lo g y Semi nar

    tcE cning Enginee liied, mi nd Vigini te, usa jiny gnized sein n Nnengy-oppniie nd Ipiin n 17 & 18 oe, 2008 in mi. te Ing sein w ed n 17 o 2008nd w we ended y digniie f vi t nd nn-t cpnie nd pfe f Vigini te. tediingied geing w ddeed y tcE cin, m. sy Gp nd cEo & mD m. a P m.

    te sein n 18 o 2008 w ended y 26 enginee f vi diipine nd ffie f tcE nd eig piipnf e t nd nn-t pnie nd Vigini te ani. tee wee peenin y e Vigini te pfe.a, e piipn wee invved in ce sdy diin nd peenin.

    Mr. Syamal Gupta Mr. A P Mull

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    1TCE WORLD OCTOBER 2009 Engineering a better tomorrow

    The Town Hall Meetings were started in 2007 to convey to all employees frst hand regarding the past, present

    perormance o the company and uture scenarios or more specifcally the targets, achievements, goals and

    expectations o the organization. The Meeting provides a platorm to increase the interaction and thus the

    mutual understanding o all on common issues. The Meetings are conducted at locations where a signifcant

    number o employees rom the design ofce and the adjacent construction sites can attend and participate

    The frst Town Hall Meeting (THM) this year, i.e. fnancial year 2008-2009, was organized in January 2008 and

    subsequently at six other locations. THM is also a orum where suggestions are invited rom the audience and

    discussions take place between a panel o senior managers and the audience.

    The THM is where the Company addresses the aspirations o the stakeholders. The THMs have been greatly

    welcomed by the employees at all the locations.

    Town Hall Meetings

    General audienceManagers panel seated on dais Interaction rom audience

    His Excellency the President of Zambia, Mr. Bwezani Rupiah Banda, visited

    Kariba North Bank Extension Hydro Power Project Site for the inauguration

    eeny, n 06 m 2009. Pje mnge m. G l k (ene) i

    ie e Peiden ppeiin wd.

    Maharashtra Governor His Excellency Shri S C Jamir (second from right)

    peening e ceifie f mei m. J P hn, n 26 sep 2008.

    snding ng ide m. hn e m. b m Ni nd D. bi Pe(extreme left).

    tcE g innvin in pn deign nd engineeing f e

    nfe f Diied Fy aid. te new deign, e pi-inenive,

    i envinen-fiendy nd n e in ving in enegy nd we.

    In egniin, Indin cei cni wded ceifie of mei F

    Excellence In Chemical Plant Design and Engineering for 2007 to TCE

    cning Enginee liied, mi.

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    20/20

    REG. NO. MAHENG/2003/10412

    TCE-QSTP-LLC

    TCEs Subsidiary at the Technology Park, Doha, Qatar

    tcE eied i idiy pny in Q,ney: tcE QstP-llc, Q siene & tengyPark, Free Zone. TCE will carry out major applied researchnd devepen eed enegy, we, eiiene, devepen f new fwe, deingiviie, eein nd e p f univeiy eedee w eed nnengy, enining, eni ining, e.

    te QstP w ffiiy inged n 16 m 2009 yhi higne sei hd in kif a-tni nd

    he higne sei mz in Ne a-mined. tcE i e ny Indin pny ng eleading Global companies like Shell, Exxonmobil, GE, Virgin Health, Total, Voda Phone, EADS, Shell,cnPiip, Q Pee, e. w e pne in e QstP.

    tcE QstP-llc i n e eeing gp f cpe Innvin ndEnepeneip Pg (cIEP).

    TCE is already executing assignments, including Specialists Services ine e f eei engineeing Dd r lffn, f cncing sewe Pje-II f Q Pee, deign f vejeed pee nd nd ndiin, f a udeid,Pge 4E, f V ld. D, Q, seein f Pje teing sie QstP, sewge teen nd Dip Pn f new wnip;ney bw ciy, eing deveped y bw re Ee cpnyn e i f D.