GL – Your competitive edgeTake the lead through innovation

Ballast Water Management Systems – Class PerspectiveHandwerkskammer Hamburg – 7th March 2013

DECHEMA | 2013-03-07 | No. 2

Introduction - The Speaker

Name: Hagen Markus , 52 years

Professional career: - Apprenticeship engine fitter

- Seafaring time as technical officer assistant

- Degree Marine Engineer (1986)

Experience:- NSW, Nordenham (sea-cable laying)

- MAN, B&W Hamburg (diesel engine service)

- J.H.K. Anlagenbau Bremerhaven (Piping system engineering)

Since 1995 GL employee:- Product certification of machinery components - Manufacturer Approval - Ballast Water Management Systems

Readiness Evaluation and Approval (since 2004)

DECHEMA | 2013-03-07 | No. 3

Navigator

Germanischer LloydServices related to Ballast Water Management

Ballast Water Management – Status implementation

BWMS – Approval Scheme

Issues from BWMS Approval and Installation

DECHEMA | 2013-03-07 | No. 4

Navigator

Germanischer LloydServices related to Ballast Water Management

Ballast Water Management – Status implementation

BWMS – Approval Scheme

Issues from BWMS Approval and Installation

DECHEMA | 2013-03-07 | No. 5

Introduction - Germanischer Lloyd

Germanischer Lloyd has broken the 100 Mio GT GL’s

fleet in service has currently more than 7,200 ships from

over 1,900 shipping companies and 114 flag states

worldwide.

September2011

Move from Vorsetzen to the Hafencity Hamburg

Germanischer Lloyd SE, Brooktorkai 18, 20 457 Hamburg

February2010

20.12.2012 Agreement signed in Hamburg to merge DNV

and Germanischer Lloyd SE. December2012

1867 16th, March Foundation of Germanischer Lloyd AG in Hamburg

First ship register included 272 wooden and steel

sailing boots.

1992 16th, March 125 anniversary. Ship register included 4,200 seagoing

vessels with 18 Mio GT.

2006 Autumn French rival Bureau Veritas launched a hostile takeover .

Günter Herz acquired over 95% of Germanischer Lloyd's

shares.

DECHEMA | 2013-03-07 | No. 6

Employees

GL offices100

Australia,Pacific

1.000

Asia

800

MiddleEast

200

Africa900

Americas

3.200

Europe

6.200 Employees in 80 Countries

Strong growth accelerated by acquisitions [EURm]

Maritime (Germanischer Lloyd)• Classification of > 7.200 ships in service

• Plan approval and new build supervision

of 500 ships p.a.

• Maritime Systems & Components

• Maritime Solutions

Oil & Gas (GL Noble Denton)• Technical Assurance

• Engineering Consulting

• Asset Performance & Maintenance

• Marine Operations & Consulting

• Project Execution

• Software Products

Renewables (GL Garrad Hassan)• Certification

• Engineering Consulting

• Marine Operations

• Measurements

• Software Products

• Training

89

149

184

00

43

162

205

01

43

165

208

02

50

172

222

03

214

270

04

7256

327

05

28135255

370

06

128

301

429

07

231

336

567

08

395

345

740

09

Industrial

Maritime

420

330

750

10

Introduction - GL GROUPGlobal service provider for maritime & energy markets

149 162 165 172 214281255 301 336

DECHEMA | 2013-03-07 | No. 7

GL Maritime Services – Ballast Water Management (1)

Fleet in Service - Ship new building- Ships acc. to Article 3 of the BWMC with equal or > 400GT shall comply to

BWMC (BWMC Reg.E-1)

- Exchange - D1

Approval of BWMP and survey. Status ~ 2800 ships with D1 compliance

- Treatment - D2

Approval BWMP, ship specific document approval and survey

Retrofit GL ~ 6.000 ships

New building ~ 200 ships application for D2 compliance (2013-02-28)

Maritime Systems & Components- Approval of Ballast Water Management System (BWMS)

Status: Three BWMS GL approved

DECHEMA | 2013-03-07 | No. 8

GL Maritime Services – Ballast Water Management (2)

Rules & Research

- Rules development, Flag State support, Safety assessments

Guidelines Environmental Protection , VBallast Water Management

Participation in IMO, IACS working groups, e.g. IACS UR Guidelines on

Ballast Water Management, Working group represented by GL, KR, NK, RINA

Maritime Solutions- FutureShip

- Consultancy

Pre-selection of BWMS

CFD simulation (dosing of active substances, sediment control in bw tanks

DECHEMA | 2013-03-07 | No. 9

Navigator

Germanischer Lloyd

Services related to Ballast Water Management

Ballast Water Management – Status implementation

BWMS – Approval Scheme

Issues from BWMS Approval and Installation

DECHEMA | 2013-03-07 | No. 10

Status of BWMC ratification (31st January 2013)

BWMC has already been contracted by 36 Flag States *(30 required) representing ~30% of world’s gross tonnage (35% required).1

With ratification of one Flag State with 6% gross tonnage (e.g. Panama),

BWM - Convention becomes mandatory 12 months later.

1 IMO web site – Status of Convention *) Germany (1,4%) has recently signed.Argentina, Belgium (both below 1%) are going

to in the near future.

DECHEMA | 2013-03-07 | No. 11

IMO BLG 17 / WP4 - ANNEX 2

Proposal for a trial period (two to three years) for developing of standardized

sampling and analysis protocols

- Design of sampling systems on board ships to ensure representive samples

as required by G2

- Biological evaluation methods and hard ware of sampled ballast water

Sampling

Terms of reference

Developing of recommendations based on the principale

„No criminal sanction solely on the basis of sampling“

DECHEMA | 2013-03-07 | No. 12

BWMS Convention – Application date Time table subject to Ratification of the

BWM Convention

D1 - BW exchange D2 - BW treatment

until individual due date of the vessel

construction date

(keel laying)

BW capacity

[m³]2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 ...

< 2009 1500 - 5000

< 2009

< 1500

or

> 5000

>= 2009 < 5000

>= 2009

and

< 2012

>= 5000

>= 2012 >= 5000

D1 or D2

D1 or D2

D1 or D2

D2

D2

voluntary / nation.

reg.

voluntary / nation.

reg.

D2

D2

D2allowance period

(IMO.Res..A1005(25)

today

DECHEMA | 2013-03-07 | No. 13

GL BWM Calculator - Application

• The due date for D2 is variable for certain ships

• For example:

“A ship to which paragraph 1 applies shall comply with paragraph 1

not later than the first intermediate or renewal survey, whichever occurs first,

after the anniversary date of delivery of the ship in the year of compliance with

the standard applicable to the ship.”

� GL’s BWM D2 Due Date Calculator delivers the

correct conclusion

DECHEMA | 2013-03-07 | No. 14

User’s guide

• Minimum amount of input is necessary

• Easy input by use of drop down menus and

default suggestions

• Clear illustration of the individual timeline

suitable for fleet records

USE search „calculator“on GL web sitewww.gl-group.com

DECHEMA | 2013-03-07 | No. 15

GL fleet and expected BWMS installations

DECHEMA | 2013-03-07 | No. 16

GL new buildings with BWMS D2 compliance - Status March 2013

14UV300H......................H............

6UVOther

33UV700G.....................P.............

1UV--B.....................K.............

12Electrolysis1000E.....................H.............

3UV1500O....................M.............

22UV500P.....................A..............

18Inertgas2500/4400O....................N.............

52Electrolysis1000E.................... T.............

26Advancedelectrolysis

350/500C....................R............

4UV250A....................A............

QtyDisinfectionTRC m³/hBWMSManufacturer

196 ships obtain approved drawings for D2 compliance,

23 ships has completed BWMS installation

DECHEMA | 2013-03-07 | No. 17

BWMS system overview

About 671 BWMS manufactures are in the market whereas 31 BWMShave obtained IMO type approval.1 Acc. to LR ,September 2012

DECHEMA | 2013-03-07 | No. 18

Navigator

Germanischer Lloyd

Services related to Ballast Water Management

Ballast Water Management – Status implementation

BWMS – Approval Scheme

Issues from BWMS Approval and Installation

DECHEMA | 2013-03-07 | No. 19

BWMS – Approval Scheme (1)

Type approval by Flag or RO

PrincipalApproval by GL

(optional)

Ship specific drawing approvalStatutory - Class

Onboard survey

Type

approval

certificate

GL Approval

Certificate

approval

letter

Statement of compliance

(1)

International

Ballast Water

Management Certificate

IBWMC (2)

Document of

compliance (3)

Class notationBWM-Tr (4)

1) issued by GL before the BWMC has entered into force

2) issued by GL on behalf of the Flag Administration after the BWMC has entered into force and the flag state is signatory to

the Convention

3) issued by GL on behalf of the Flag Administration after the

BWMC has entered into force and the flag state is not signatory to the Convention

4) Voluntary class notation for ships which has installed a GL

approved BWMS

OptiMarin -19 025-11HH

Alfa Laval - 19 668-11HH

RWO - 19 368-11 HH

DECHEMA | 2013-03-07 | No. 20

BWMS – Approval Scheme (2)

Technical complianceSOLAS,

BWMC,

Class Rules

Biological

compliance

IMO Type Approval Class Approval

DECHEMA | 2013-03-07 | No. 21

BWMS – Approval Scheme (3) - Class Subjects

• Guidance for preparing of BWMP

• Safety considerations (stability)

• Procedures for managing ballast water

Flow-through Method

Sequential method

• Format of ballast water reporting forms

BWM – D1 Exchange

GL Guideline VI-11-10

Guidelines on Ballast Water Management

Up date to D2

Release

Mai 2013Model booklet V40

for

Ballast Water

Management Plan

Contact

stability@gl-group.com

DECHEMA | 2013-03-07 | No. 22

BWMS – Approval Scheme (4) - Class Subjects

Pressure VesselsSection 8

• Design drawings,

calculation

• Parts list

• Material specification

• Welding shop qualification

Piping SystemSection 11

• Piping and Instrument

Diagram (P&I) incl. parts

and material list

Equipment to operate and control the BWMS

• Electrical – and Electronic

Wiring diagram

• Electrical equipment list

• Ex-proof certificates

of relevant components

(if applicable)

• Test reports of

environmental testing

BWM – D2 Treatment by BWMS

Control and MonitoringEquipment

GL Rules I-1-3 Electrical Installations

Ballast Water TreatmentEquipment

GL Rules I-1-2 Machinery Installations

DECHEMA | 2013-03-07 | No. 23

BWMS – Approval Scheme – (5)

Ship specific approval

Final inspection of components at manufacturer, e.g. pressure vessels

� Approval of Ballast Water Management Plan (On behalf of flag state)

� Drawing approval for each BWMS installation and its integration to the ship.

� Survey acc. to IMO BWMC.1/Circ 7

Subjects especially for retrofit:

� Modified Ballast Water Management Plan

� Determination of treatment rated capacity

(TRC) of BWMS

� Modified power balance and single line

diagram

� Modified piping system drawings

� Interface to alarm and monitoring system

� Modification list of measuring points

Ship new building and retrofits

DECHEMA | 2013-03-07 | No. 24

BWMS – Approval Scheme (6)Comparison GL Approval vs. IMO TA

Final inspection of components,

e.g. pressure vessels

� Definition of principal technical functionalities

and evaluation of principal safety concerns

(Readiness evaluation)

� Proof of biological performance (G8)

� Biological environmental impacts. Systems

which produce or use active substances (G9)

� Environmental testing on electronic section

(G8, Annex Part 3)

Vibration, humidity, cold, power supply variations,

Inclination test.

Not in compliance with IACS UR E10.

� Full compliance to GL Rules I-1-2 Machinery

Installations, I-1-3 Electrical Installations

� Integration into the ship and safe operation from

class and ship operation point of view

� Environmental tests in compliance to

GL Guidelines VI-7-2,i.e.

� Vibration, humidity, cold, dry heat etc.) - full scope

� EMC emission tests #B.21 and #B.22 - minimum

� EMC susceptibility - voluntarily

� Specification of explosion protection degree of

components, if installed in hazardous areas.

� Software approval (RC 3) – voluntarily

� Product audit at manufacturer

(Quality Assurance)

IMO TA G8/G9GL Approval BWMS

DECHEMA | 2013-03-07 | No. 25

Overview GL Approval BWMS (1)

Approved 10 - 2012

Certificate 19 668-11HH

AOT

(UV with catalyst)

filtration

(50 micron)

Alfa Laval

(PureBallast 2.0)

Approved 08 - 2012

Certificate 19 368-11 HH

Electrolysisfiltration

(50 micron)

RWO

(CleanBallast)

Approved 07 - 2011

Certificate 19 025-11 HH

UVfiltration

(40 micron)

OptiMarin

(OBS)

StatusDisinfection stage

Mechanical stage

Manufacturer

DECHEMA | 2013-03-07 | No. 26

Overview GL Approval BWMS (2)

StatusDisinfection

stage

Mechanical

stage

Manufacturer

Approval in progressElectrolysisnoneTechcross(Electro-Cleen)

Approval in progressElectrolysis(Chlorine dioxide)

filtration (50 micron)

Echoclor Inc., USA(BWTS Series 75 to 300)

Approval in progressUVfiltration (50 micron)

Kosco Co., Ltd., Wuxi, China(BSKY)

Approval in progressO3NK CO., Ltd, Busan, Korea(Blue Ballast System)

Approval in progressUVfiltration (50 micron)

Panasia(GloEn-Patrol)

Approval in progressUVfiltration (50 micron)

GEA Westfalia, OeldeGermany

(Ballastmaster UltraV 250)

Approval in progressElectrolysisfiltration (50 micron)

Severn Trent De Nora(BALPURE)

DECHEMA | 2013-03-07 | No. 27

Navigator

Germanischer Lloyd

Services related to Ballast Water Management

Ballast Water Management – Status implementation

BWMS – Approval Scheme

Issues from BWMS Approval and InstallationStatutory - Classification

DECHEMA | 2013-03-07 | No. 28

Issues – Statutory (1)

• Documents - Content of BWMS manufacturer to be in compliance with

IMO BWMC.1/Circ 7

GL Form „List of Documents for BWM“ (GL website www.gl-group.com)

• BWMP - Improvement with regards to operation and safety instruction for BWMS.

GL Model Booklet for BWMP

• Compliance to the standard D2

TRC acc. to installed ballast water pump capacity (retrofit).

Ballast water management plan (BWMP),

GL Rules I-1-2 Machinery Installation, Sec. 11 – P 1.7

Scaling

IMO Type Approval Certificate

Parallel operation of several units. Proof of proper flow distribution.

DECHEMA | 2013-03-07 | No. 29

Issues – Statutory (2)

• Compliance to the standard D2

TRC acc. to installed ballast water pump capacity (retrofit).

IMO Type Approval Certificate

Ballast water management plan (BWMP),

GL Rules I-1-2 Machinery Installation, Sec. 11 – P 1.7

Control / Monitoring of BWMS performance parameter, Calibration plan for sensors

GL principal approval of BWMS – Approval Certificate

Commissionin survey by GL surveyor

Jet pump application

Application acc. to approval letters of relevant Administration,

e.g. Norwegian Goverment, BSH

DECHEMA | 2013-03-07 | No. 30

Issues – Classification

• Use of plastic piping materials

GL Rules I-1-2 Machinery Installation, Sec. 11 – B. 2.6

• Design of pressule vessels

GL Rules I-1-2 Machinery Installation, Sec. 8

Final inspection by GL surveyor at manufacturer

• Installation in hazardous areas

GL Approval Certificate specification of explosion proof degree

• Proof regarding EMC emission tests, i.e. Conducted Emissions, Radiated emissions

GL new building, retrofit – Appropriate remarks in approval letter

GL Approval BWMS – Proof of conducted and radiated emissions mandatory

• EMC interference

GL Approval BWMS - Voluntarily

DECHEMA | 2013-03-07 | No. 31

Parallel Service for Ballast Pump of same capacity

H

Q100% 120 - 130%

Pp1 + Pp2

Pp1

IN

Pump control

V

OUT

Flow resistance valve control

BWTSTRC 250 m3/h

Monitoring

Control

250 m3/h

150 m3/h

or

Pp1

Pp2

TRC Control

4

3

1

2

< TRC

acc. to

IMO TA Certificate

Control device for BW pumps

or flow regulating valve

Bypass valve monitored

3

4

Flow sensor

Flow regulating valve2

1

Compliance to the Standard (1)

DECHEMA | 2013-03-07 | No. 32

Summarize

GL services -Statutory

- Approval of BWMP

- Survey acc. to BWM.1/Circ.7

- Model booklet V40

- BWM calculator

- Issuing of statutory certificates

- Consultancy of flag states

67 BWMS Manufacturer viable

31 BWMS IMO type approved

3 BWMS GL approved further

7 in progress

IMO BWMC not jet

ratified but

installation of BWMS

has started

~ 200 on GL classed ships

~ 2800 ships with D1 compliance

GL services - Class

- Ship specific document approval

(retrofit~ 6000 vessels)

- Approval of BWMS

- Rule development, Guidelines

GL services – Consultancy

- BWMS pre-selection for specific

vessel or fleet

IMO Type Approval of BWMS

does not cover

Class requirements, e.g. no EMC tests,

environmental test electrical equipment

not in compliance to IACS E10

Thank you for your attention.

Hagen Markus

Marine Products & Manufacturing

Tel. + 49 40 36149 287

Fax + 49 40 36149 1818

hagen.markus@gl-group.com

www.gl-group.com