ball star industries, new delhi, steel ball portfolio
TRANSCRIPT
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BALL STAR INDUSTRIES Manufacturer of Steel Balls An ISO 9001:2008 Certified Company
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• One of the leading Manufacturers of Steel Balls in India
• Vast Experience of about 30 years.
• Manufacturing Units at Kirti Nagar & Maya Puri Industrial Area,
New Delhi.
• Providing Excellent Quality Products.
• Equipped with the Latest Technology and hence most cost
competitive.
ABOUT US
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CERTIFICATES
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Our vision is to be known as the industry leader in Steel Balls manufacturing
through setting industry standards for excellence in the services we provide.
We will constantly be tuned to our customers needs through our flexibility,
innovation and commitment to outstanding overall Product quality and
Customer service.
VISION
MISSION
Consistently provide our customers with what they need and when they need
it by serving the niche, low volume high quality products. Help improve our
customer’s productivity and profitability with high quality, on time,
competitively priced Steel Balls.
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PRODUCTS
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Feature: Through soft ball with good surface finish so as to provide excellent Weldability.
Diameter Range:
5/8”, 1/2”, 9/16”, 11/16”, 3/4” and other sizes as per requirement of customers
Soft Carbon Steel Balls
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Carbon Steel Balls
Feature: High Surface Hardness with a soft core giving resistance to shock & excellent resistance to surface wear.
Hardness: ≤ 60 HRC
Diameter Range:
2mm – 50mm
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Chrome Steel Balls
SAE 52100 / EN 31
Feature: Universal material for ball bearing industry. Chrome Steel balls contain chromium and due to through hardening has an excellent surface quality and high load bearing capacity.
Hardness: Excellent hardness control with a through hardness ≤ 65 HRC
Diameter Range:
2mm – 50mm
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Stainless Steel Balls
Material: AISI 304, 316, 316L, 420, 440C, 202
Diameter Range:
2mm – 50mm
Feature:
Good Corrosion Resistance depending on the type of Stainless steel (AISI 304, 316, 316L, 420, 440)
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HEADING ON HEADER
MACHINE BY CUTTING AND
PRESSING OF STEEL WIRE
POLISHING OF BALLS IN
SMALL TUMBLING
MACHINES
BARRELING OF BALLS IN
TUMBLING MACHINE
SOAKING OF BALLS IN SAW
DUST IN TUBLING
MACHINE
FINE FINISHING OF BALLS
IN FLASHING MACHINE
ROUGH CUTTING OF
HEADED BALLS IN
FLASHER MACHINES
SEGREGATION OF DEFECTIVE
BALLS
OILING AND PACKING
MANUFACTURING
PROCESS FOR SOFT
BALLS
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HEADING ON HEADER
MACHINE BY CUTTING AND
PRESSING OF STEEL WIRE
HARD GRINDING FOR
CONTROLLING
SPHERICITY
LAPPING TO CONTROL
SPHERICITY AND SURFACE
FINISH
TEMPERING OF HARDENED
BALLS FOR STRESS
RELEIVING
HARDENING OF STEEL
BALLS IN ROTARY
FURNACE
ROUGH CUTTING OF
HEADED BALLS IN
FLASHER MACHINES
DRYING THE BALLS IN
TUMBLERS
SEGREGATION OF
DEFECTIVE BALLS
MANUFACTURING
PROCESS FOR HARD
BALLS
OILING AND PACKING
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QUALITY MANAGEMENT SYSTEMS
• ISO 9001:2008 Certified
• In-house and Third Party Material Testing Facilities
• Critical Parameters monitored using SPC and Process
Capability Study.
• All Gauges and Instruments are Regularly Calibrated at a
Frequency of 1 Year.
• 5S is followed for Precise functioning of Critical Equipments
and Machines.
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WE SUPPLY TO THE OEM PARTS MANUFACTURERS OF THE FOLLOWING
HONDA MOTORCYCLES HERO MOTO CORP
BAJAJ AUTO TVS INDIA MARUTI SUZUKI
IFB AUTOMOTIVE
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MANUFACTURING FACILITY
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MANUFACTURING FACILITY
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MANUFACTURING FACILITY
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MANUFACTURING FACILITY
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MANUFACTURING FACILITY
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MANUFACTURING FACILITY
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MANUFACTURING FACILITY
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INFRASTRUCTURE
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LIST OF MACHINERIES
SNO. DESCRIPTION OF MACHINERY QUANTITY
1 HEADING MACHINES 15
2 FLASHING MACHINES 5
3 HARDENING FURNACE 3
4 BALL GRINDING MACHINES 4
5 BALL LAPPING MACHINES 4
6 BIG BARRELS 5
7 SMALL TUMBLERS 5
8 BALL SORTING AND GRADING MACHINES 4
9 TOOL ROOM
SNO. TESTING EQUIPMENT QUANTITY
1 FOUR POINT BALL GAUGE TESTING MACHINE 2
2 MICROMETERS 4
3 VERNIER CALIPER 3
4 CRUSHING LOAD MACHINE 1
5 HARDNESS TESTING MACHINE 2
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LAND AND BUILDING
• Our manufacturing facility is spread over an area of 1500 sq. meters
and an independent office area.
• Our Plant is divided into separate areas namely:
• Raw Material Storage
• Manufacturing bay
• Checking, Sorting and Packing area.
• Testing Room
• Tool Room
• Dispatch gate
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Factory Address:
UNIT – 1: 6/5/1, Kirti Nagar Industrial Area, New Delhi – 15
UNIT – 2: C-241, Mayapuri Industrial Area, Ph-2, New Delhi - 64
UNIT – 3: C-243, Mayapuri Industrial Area, Ph-2, New Delhi – 64
Key Persons: Karan Manchanda
Contact: +91-9811611106
Kartik Manchanda
Contact: +91-9811062016
E-Mail:
CONTACT