ball guide bushings for lower die sets ball cages for …

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933 934 GUIDE POSTS & BUSHINGS FOR DIE SETS BALL CAGES FOR DIE SETS BALL GUIDE BUSHINGS FOR LOWER DIE SETS LBBS With snap ring, Loctite adhesive type-) 0 0.3 L BB D A L1 N Dh4 d1 d 0 0.005 0.2 1.6 0.03 0.05 Press-in lead R Order Catalog No. L LBBS 50 120 PD Post diameter d Dh4 A B L1 N R d1 Catalog No. L Base unit price Type PD 19 pieces 20 0.020 0.015 26 37 0 0.007 4 10 6 4 1.35 2.5 21.4 LBBS 20 50 22 28 40 23 22 50 60 25 31 45 26 25 60 80 28 0.025 0.020 36 50 5 12 7 4.5 1.65 3 30 28 60 80 32 40 55 0 0.008 1.9 33.2 32 80 100 38 0.030 0.025 48 64 6 15 10 3.5 40 38 80 100 45 55 74 5 2.2 46.8 45 100 120 50 0.035 0.030 60 83 0 0.010 51.3 50 100 120 60 70 95 6 2.7 61 60 100 120 BR B AR A Features of ball guide bushings for lower die sets Stable guide The distance between punch and die blades and the guide post and bushingcan be shortened. ABEasy regrinding of punch & die Due to the short distance between the punch/die blade and guide post end, it is possible to perform regrinding without detaching the guide post. Ease of regrinding Bushing installation Lower die Upper die Punch Die Regrinding is possible if R>AR and R>BR. Alterations Catalog No. L LCLBBS 22 LC45 Alteration Code Spec. 1Code L LC LC Full length change L/2LCL 1mm increments Do not use a cooling-fit for the bushings. In the same way as with sub-zero treatment, cooling causes residual austenite to transform into martensite and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable. SWPB Special spring for LBBSPD FL Free lengthP d D1 D SWPB Note SWPB is a spring specially designed for LBBS bushing reference. For post-reference springs SWP, SWPL, refer to P.935. Order Catalog No. FL SWPB 25 50 D D1 d P Catalog No. FL 5mm increments Base unit price Type PD 19 pieces 25 23.2 0.9 12 SWPB 20 25 40 27 25.0 1.0 22 25 50 30 27.8 1.1 13 25 25 60 35 32.6 1.2 15 28 25 60 39 36.0 1.5 32 35 70 47 43.4 1.8 18 38 35 70 54 50.0 2.0 20 45 45 80 59 54.4 2.3 50 45 80 69 63.8 2.6 60 45 80 Spring solid height PD FL Free length25 30 35 40 45 50 55 60 65 70 75 80 20 3.7 4.0 4.4 4.8 22 4.1 4.5 4.9 5.3 5.7 6.2 25 4.3 4.7 5.2 5.6 5.9 6.4 6.8 7.3 28 4.4 4.8 5.2 5.6 6.0 6.4 6.8 7.2 32 6.4 7.0 7.5 8.0 8.5 9.5 9.4 10.0 38 7.0 7.6 8.0 8.6 9.0 9.5 10.0 10.6 45 8.6 9.0 9.6 10.0 10.6 11.0 11.6 12.0 50 9.9 10.4 11.0 11.5 12.2 12.6 13.3 13.8 60 11.2 11.7 12.5 13.0 13.8 14.3 15.1 15.6 MBSH (①High-rigidity aluminum ball cageMBJH (②High-rigidity resin ball caged PD D D1 L Compared with conventional ball cages MBS, MBJ, these products contain 1.6 times more balls. A5056 AluminumPOM Polyacetal resinSUJ2 Sphericity 0.25µm 6267HRC MBS (①Aluminum ball cageMBJ (②Resin ball cageL D1 D PD d For holder guide posts P.959 A5056 AluminumPOM Polyacetal resinSUJ2 Sphericity 0.25µm 6267HRC PD Post diameter Outer diameter φD Inner diameter φD1 Ball diameter φd Number of balls Catalog No. L Base unit price 19 pieces MBSH MBJH MBS MBJ Ratio Type PD MBSH MBJH MBS MBJ 20 0.020 0.015 25.5 20.5 3 165 96 1.72 MBSH AluminumMBJH ResinMBS AluminumMBJ Resin20 50 22 27.5 22.5 180 112 1.61 22 50 228 140 1.63 60 25 30.5 25.5 266 160 1.66 25 60 350 208 1.68 75 28 0.025 0.020 35.5 28.5 4 204 126 1.62 28 60 252 154 1.64 75 32 39.5 32.5 294 176 1.67 32 75 350 208 1.68 90 38 0.030 0.025 47.5 38.5 5 238 144 1.65 38 75 280 176 1.67 90 45 54.5 45.5 320 198 1.70 45 90 400 234 1.71 110 50 0.035 0.030 59.5 50.5 360 220 1.72 50 90 450 260 1.73 110 60 69.5 60.5 400 242 1.74 60 90 500 286 1.75 110 Order Catalog No. L MBJ 50 110 Price Alteration Code Spec. 1Code LC L LC Full length change 20LCL 1mm increments Ball holes may remain on the cut surface. MBSH and MBJH are also listed in P.942. For stripper guides: PD1025Figure 1: Lower die bushing and normal bushing Figure 2: Regrinding of punch Days to Ship Price SUJ2 58HRC Snap ring Spring steel 4452HRCDays to Ship Price Days to Ship Catalog No. L LCMBJH 22 LC45 Alterations R Grinder

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Page 1: BALL GUIDE BUSHINGS FOR LOWER DIE SETS BALL CAGES FOR …

933 934

GUIDE

POST

S &

BUSH

INGS F

OR DI

E SET

S

BALL CAGES FOR DIE SETSBALL GUIDE BUSHINGS FOR LOWER DIE SETS

LBBS(With snap ring, -Loctite adhesive type-)

0-0.3L

B B DA

L1

NDh

4

d1

d0+

0.00

5

0.2

1.6

ℓ-0.03-0.05

Press-in lead

R

OrderCatalog No. - L

LBBS 50 - 120

PD Post diameter d Dh4 ℓ A B L1 N R d1

Catalog No. L Base unit priceType PD 1~9 pieces

20+0.020 +0.015

26 37

0 -0.007

4 10 6 4 1.35 2.521.4

LBBS

20 5022 28 40 23 22 50 6025 31 45 26 25 60 8028 +0.025

+0.02036 50

5 12 74.5

1.653

30 28 60 8032 40 55

0 -0.008

1.933.2 32 80 100

38 +0.030 +0.025

48 64

6 15 10 3.5

40 38 80 10045 55 74

5 2.246.8 45 100 120

50 +0.035 +0.030

60 83 0 -0.010

51.3 50 100 12060 70 95 6 2.7 61 60 100 120

BRB

ARA

■Features of ball guide bushings for lower die sets ・ Stable guide… The distance between punch and die blades and the guide(post and bushing)

can be shortened.(A<B) ・ Easy regrinding of punch & die… Due to the short distance between the punch/die blade and

guide post end, it is possible to perform regrinding without detaching the guide post.

Ease of regrindingBushing installationLower die Upper die

Punch ○ ○

Die ○ △Regrinding is possible if R>AR and R>BR.

AlterationsCatalog No. - L(LC)

LBBS 22 - LC45

Alteration Code Spec. 1Code

LLC

LC

Full length change L/2≦LC<L 1mm increments

�Do not use a cooling-fit for the bushings. In the same way as with sub-zero treatment, cooling causes residual austenite to transform into martensite and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable.

SWPB(Special spring for LBBS)

PD

FL(Free length)P d

D1D

~ SWP-B Note SWPB is a spring specially designed for LBBS(bushing reference). For post-reference springs(SWP, SWPL), refer to P.935.

OrderCatalog No. - FL

SWPB 25 - 50

D D1 d P Catalog No. FL 5mm increments

Base unit priceType PD 1~9 pieces

25 23.2 0.9 12

SWPB

20 25~ 4027 25.0 1.0 22 25~ 5030 27.8 1.1 13 25 25~ 6035 32.6 1.2 15 28 25~ 6039 36.0 1.5 32 35~ 7047 43.4 1.8 18 38 35~ 7054 50.0 2.0

2045 45~ 80

59 54.4 2.3 50 45~ 8069 63.8 2.6 60 45~ 80

■Spring solid height

PD FL(Free length)25 30 35 40 45 50 55 60 65 70 75 80

20 3.7 4.0 4.4 4.8 - - - - - - - -22 4.1 4.5 4.9 5.3 5.7 6.2 - - - - - -25 4.3 4.7 5.2 5.6 5.9 6.4 6.8 7.3 - - - -28 4.4 4.8 5.2 5.6 6.0 6.4 6.8 7.2 - - - -32 - - 6.4 7.0 7.5 8.0 8.5 9.5 9.4 10.0 - -38 - - 7.0 7.6 8.0 8.6 9.0 9.5 10.0 10.6 - -45 - - - - 8.6 9.0 9.6 10.0 10.6 11.0 11.6 12.050 - - - - 9.9 10.4 11.0 11.5 12.2 12.6 13.3 13.860 - - - - 11.2 11.7 12.5 13.0 13.8 14.3 15.1 15.6

① ②MBSH(①High-rigidity aluminum ball cage) MBJH(②High-rigidity resin ball cage)

③d

PDDD1

L

Compared with conventional ball cages(MBS, MBJ), these products contain 1.6 times more balls.

~ ①A5056(Aluminum) ②POM(Polyacetal resin) ③SUJ2 Sphericity 0.25µm ③62~67HRC

① ②MBS(①Aluminum ball cage) MBJ(②Resin ball cage)

L

D1 D PD

③d

For holder guide posts P.959

~ ①A5056(Aluminum) ②POM(Polyacetal resin) ③SUJ2 Sphericity 0.25µm ③62~67HRC

PD Post diameter

Outer diameter φD

Inner diameter φD1

Ball diameter φd

Number of balls Catalog No.L

Base unit price 1~9 piecesMBSH MBJH

MBS MBJ Ratio Type PD MBSH MBJH MBS MBJ

20

+0.020 +0.015

25.5 20.5

3

165 96 1.72

MBSH (Aluminum)

MBJH (Resin)

MBS

(Aluminum)

MBJ (Resin)

20 50

22 27.5 22.5180 112 1.61

2250

228 140 1.63 60

25 30.5 25.5266 160 1.66

2560

350 208 1.68 75

28+0.025 +0.020

35.5 28.54

204 126 1.6228

60252 154 1.64 75

32 39.5 32.5294 176 1.67

3275

350 208 1.68 90

38+0.030 +0.025

47.5 38.5

5

238 144 1.6538

75280 176 1.67 90

45 54.5 45.5320 198 1.70

4590

400 234 1.71 110

50+0.035 +0.030

59.5 50.5360 220 1.72

5090

450 260 1.73 110

60 69.5 60.5400 242 1.74

6090

500 286 1.75 110

OrderCatalog No. - L

MBJ 50 - 110Price

Alteration Code Spec. 1Code

LCL

LC

Full length change 20≦LC<L 1mm increments Ball holes may remain on the cut surface.

MBSH and MBJH are also listed in P.942.(For stripper guides: PD10~25)

Figure 1: Lower die bushing and normal bushing Figure 2: Regrinding of punch

Days to Ship

Price

~ SUJ2 58HRC~ Snap ring(Spring steel 44~52HRC)

Days to Ship

PriceDays to Ship

Catalog No. - L(LC)MBJH 22 - LC45Alterations

R

(Grinder)