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BALANCING DIVISION INTELLIGENT BALANCING SYSTEMS

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Page 1: BALANCING DIVISION - Burke Porter Group · Burke Porter Group’s entrepreneurial brands leverage core capabilities around scoping, engineering, building and deploying intelligent

BALANCING DIVISION

INTELLIGENT BALANCING SYSTEMS

Page 2: BALANCING DIVISION - Burke Porter Group · Burke Porter Group’s entrepreneurial brands leverage core capabilities around scoping, engineering, building and deploying intelligent

CIMAT manufactures a wide variety of automatic,

semi-automatic and manual standalone balancers for

industry and craft workshops.

BALANCING MACHINESSpecializing in balancing machines for high

production environments, Universal Balancing (UB) engineers and manufactures balancing technology

to meet exact requirements for customers across the Americas, Europe, and Asia.

BURKE PORTER GROUP BALANCING DIVISIONThe Burke Porter Group balancing division, comprised of the CIMAT and Universal Balancing brands, offers a complete portfolio of advanced balancing solutions for many industries. Individually and as a group, the companies of BPG collaborate with their customers to engineer innovative solutions for their manufacturing and design problems.

Page 3: BALANCING DIVISION - Burke Porter Group · Burke Porter Group’s entrepreneurial brands leverage core capabilities around scoping, engineering, building and deploying intelligent

ISO CERTIFIED

9001:2015 Design, manufacture, and testing of balancing equipment and supply of associated services

13485:2016 Manufacturing and electronic components for medical devices

GLOBAL SERVICE & SUPPORTWe design and manufacture our machines to the highest quality standards, ensuring that downtime (if any) is kept to a minimum. When support is needed, we have comprehensive self-diagnostic functionality within our controls for remote support from our expert team of engineers. When on-site support is needed, we utilize our global support network to deliver support, as you need it.

BALANCERS FOR ALL APPLICATIONSWe offer a full range of high specification horizontal, vertical and custom-designed machines that cater to every industry. These systems can feature measurement-only software or include the option of manual or automatic unbalance correction.

• Propshaft • Axle

• Crankshaft • Brake

• Component • Aerospace

• Manual • Turbocharger

• Rotor • Woodworking

• Pump Impeller • Fan

• Railway • Electric Armature

• Water Meter • Conveyor and Paper Rolls

• Dual Mass Flywheels • Clutches & Clutch Components

Page 4: BALANCING DIVISION - Burke Porter Group · Burke Porter Group’s entrepreneurial brands leverage core capabilities around scoping, engineering, building and deploying intelligent

AEROSPACEOur aerospace balancers offer a state-of-the-art operating experience with the smallest possible footprint. Our vertical balancers for turbine wheels and horizontal balancers for turbine shafts and complete assemblies consist of special hard suspensions and an intuitive Windows-based touchscreen measuring system that allows for controlled acceleration and deceleration, exportable data and rotor-specific calibration, unbalance correction programs, and much more.

AUTOMOTIVE OEM & TIER 1Our automotive balancers are designed for demanding high production environments.

These solutions range from:• Propshaft • Axle • Crankshaft • Turbos • Brake Rotors• Transmission • Clutch parts • Tyre and wheel • Damper Pullies • Superchargers

Our systems are highly accurate and repeatable for incredibly fast cycle times, exceeding all capability studies such as CpK and GR&R. Additionally, our systems are easily serviceable and highly reliable, backed by local support at all global locations.

Page 5: BALANCING DIVISION - Burke Porter Group · Burke Porter Group’s entrepreneurial brands leverage core capabilities around scoping, engineering, building and deploying intelligent

Offering a range of manual and automatic balancing machines for CV and off-highway vehicle components, our machine accuracy and functionality is never impacted by increased component mass.

COMMERCIAL VEHICLE & OFF-HIGHWAY

We specialize in machines for:• Propshaft • Crankshafts • Clutches• Pullies • Turbochargers • Flywheels

We engineer and manufacture highly accurate and efficient aftermarket balancers for the automotive industry, including:

AFTERMARKET & PERFORMANCE AUTOMOTIVE

• Propshafts • Dual Mass Flywheels• Crankshafts • Clutches

Permanent calibration and rotor-specific calibration is a standard in our aftermarket crankshaft and clutch balancing systems. Our dual mass flywheel and clutch balancers utilize the latest rotating speed measuring systems. Our systems have intuitive and easy to operate software, in addition to the latest measuring and control units.

Page 6: BALANCING DIVISION - Burke Porter Group · Burke Porter Group’s entrepreneurial brands leverage core capabilities around scoping, engineering, building and deploying intelligent

Our crankshaft balancers are designed for high production environments and offer rapid part-to-part cycle times and high levels of reduction ratio for all types of crankshaft configurations. We offer single and multi-station machines both with a fully automated operating sequence and optional automatic loading by interfacing your conveying equipment to further increase production throughput.

CRANKSHAFT

Our vertical balancing machines are designed for high production automotive OEM and tier 1 environments, supporting a wide range of applications. These component balancers boast fast cycle times and quick changeover.

Available as semi-auto for manual loading or fully automatic with robot, track, or gantry loading to fully integrate with your production line

VERTICAL

Typical Applications:• Pulleys • Torque Converters• Flywheels • Disc-type Rotors• Clutches

Our two-station crankshaft balance machine has been designed to increase your productivity by having both the balance/audit station and correction station seamlessly operating together in a single compact machine. It consists of an unbalance measurement station, the correction station with through drill MQL cooled drill unit, a servo pneumatic transfer for internal transport of the crankshafts and a central air-conditioned switch cabinet, which accommodates the electrical, electronic and pneumatic components.

Page 7: BALANCING DIVISION - Burke Porter Group · Burke Porter Group’s entrepreneurial brands leverage core capabilities around scoping, engineering, building and deploying intelligent

Our axle balancers are suitable for high-volume balancing of automatic, vertical axis third members when driving through the input flange - using a replica “hung mass” is required. Attributed to its modular design, our axle balancer can easily be supplied as a single or twin station. The twin station allows loading of the part in one station while another part is being balanced in the other station. Only one welder/drill required for correction on both stations.

AXLE

Typical Applications:• RDM • Split Case• Beam Axle • Third Member

Our 3-axis milling system, automatic locking of impeller at correction plane level for its firm support during milling and fast feed rate of mill end ensures quick correction time while maintaining the fine quality of a machined surface. As a result, the machine is the fastest in its segment. Alternatively, the correction system is capable of drilling.

PUMP IMPELLER

Our electric armature balancing machine for industrial motors can work as a stand-alone unit or can be integrated into your production cell with automatic part loading and unloading by a robot or loading gantry. A wide range of mass correction methods are possible such as radial drilling, radial slot milling, and radial finger milling. Statistics program for quality tracking, communication with Factory Talk Production Centre or creating and uploading new setup data from the office while maintaining the continuity of machine operation.

ELECTRIC ARMATURE

Page 8: BALANCING DIVISION - Burke Porter Group · Burke Porter Group’s entrepreneurial brands leverage core capabilities around scoping, engineering, building and deploying intelligent

By working closely with our customers, we can develop machines to balance any configuration of propshaft, meeting all customer specifications.

Our flagship machine, the PS100, is a highly configurable propshaft balancing machine ideal for high volume and high accuracy OEM production. It is capable of rapid fully automated balancing of 1 to 4-piece propshaft that require balancing in 1 to 5 planes.The PS100 can balance any configuration of propshaft, it takes up to 100kg in weight (including the tooling/chucks). A selection of chucks can be supplied to accommodate CV, flange, slip yoke, open UJ’s and rubber couplings

PROPSHAFT

Our brake balancers are designed with flexibility in mind. With full and semi-auto options, our brake balancers are available as single station machines with options for manual load, robot load, or track load, as well as three-station machines (measure > correct > measure) with a track lift system.

These machines are compatible with a wide range of discs, rotors, and drums and maximize utilization, increasing throughput and reducing costs.

BRAKE

Typical Applications:• Passenger Car • Light Truck • Heavy-duty Vehicles

Page 9: BALANCING DIVISION - Burke Porter Group · Burke Porter Group’s entrepreneurial brands leverage core capabilities around scoping, engineering, building and deploying intelligent

Low vibration levels in e-rotors is a must. We have worked closely with our customers to develop machines that achieve this through precision balancing for high production environments.The electric motor industry is growing rapidly and requires machinery that can operate with fast cycle times to keep up with demand. Our machines can be fully automated, have integrated correction systems and interface with your conveying equipment to meet production demand.

Our E-Mobility machines have been manufactured to overcome difficulties caused by the magnetic properties of E-rotors and can be tailored to customer requirements to accommodate almost any rotor type. They can take the form of either a single or multi station horizontal balancing machine with multiple options for correction including drill, mill and pin press.

E-MOBILITY

Depending on the flywheel model, our balancing machine offers correction by automatic welding including automatic correction weights feeding system and automatic radial drilling. Barcode reading, automatic door open and close, automatically expanding mandrel and automatic wheel marking makes the machine suitable for mass production, whereas the application of sensors for the detection of drilled holes and welded correction weights makes the machine perfect for balancing of large batches of factory-reconditioned wheels.

DUAL MASS FLYWHEEL

Page 10: BALANCING DIVISION - Burke Porter Group · Burke Porter Group’s entrepreneurial brands leverage core capabilities around scoping, engineering, building and deploying intelligent

www.burkeportergroup.com

Burke Porter Group’s entrepreneurial brands leverage core capabilities around scoping, engineering, building and deploying intelligent instrumentation and machine solutions to grow our customer base and geographic reach. With over forty locations, the independent, yet connected companies of the Burke Porter Group are dedicated to solving problems and making machines more intelligent.

ADVANCING THE MACHINETM

CONTACT US:

Connect with us:

[email protected]