Volkswagen B3 Passat Body Exterior 58 Body - Rear Doors (Page GR-58)

Door inner sealremoving/installing

Impact barassembly

Outer window channelremoving/installing

Rear doorassemblyassembly, with power windowsglass, removing/installinghandle, removing/installinginner door opening mechanism, removing/installing lock, assemblylock, removing/installing

Window regulatorremoving/installing

Volkswagen B3 Passat Body Exterior Rear door, assembly (Page 58-10-1)

1 - Trim plate inner/outer

2 - 7.0 Nm (5.2 ft lb)3 - Guide rail, rear

push upward and out window slot4 - Window regulator

removing/installing, see section 58-30 installing glass to regulator, see section 58-40

5 - Sleeve cover for 7

6 - 7.0 Nm (5.2ft lb)7 - Door check8 - 6.5 Nm (4.8 ft lb)9 - Clip

10 - Door check, outer cover self adhesive, mounted to B-pillar

11 - 55 Nm (42 ft lb)12 - Hinge

bolted to door, inserted into B-pillar, secured with grub screw

Volkswagen B3 Passat Body Exterior Rear door, assembly (Page 58-10-2)

13 - Window slot seal, inner mounted onto door body flange

14 - Window slot seal, outer mounted onto door body flange

15 - Door removing/installing, see section 58-20 use elongated holes in hinge 12 to adjust

16 - Window channel, inner mounted onto door body flange

17 - Glass removing/installing, see section 58-40 mounting dimension on window carrier, see section 58-40

18 - Window channel, outer mounted to window frame

Volkswagen B3 Passat Body Exterior Rear door, assembly: Power windows (Page 58-15-1)

1 - Doorremoving/installing, see section 58-20use elongated holes in hinge 2 to adjust

2 - Hingebolted to door, inserted into B-pillarsecured with grub screw

3 - Bolt - 55 Nm (42ft lb)4 - Door check, outer cover

self adhesive; mounted to B-Pillar5 - Clip6 - Nut - 6.5 Nm (57 in. lb)7 - Door check8 - Bolt - 7.0 (62 in. lb)9 - Sleeve cover

10 - Motor, window regulator11 - Window regulator

removing/installing, see section 58-30installing glass to regulator, see section 58-40

12 - Bolt - 7.0 Nm (62 in. lb)13 - Window slot seal, inner

mounted onto door body flange14 - Window slot seal, outer

mounted onto door body flange

Volkswagen B3 Passat Body Exterior Rear door, assembly: Power windows (Page 58-15-2)

15 - Guide rail, rear push upward and out window slot

16 - Glassremoving/installing, see section 58-40mounting dimension on window carrier, see section 58-40

17 - Window channel, inner mounted onto door body flange

18 - Window channel, outermounted to window frameremoval not possible without destroying channelremoving/installing, see section 58-50

19 - Cover

Volkswagen B3 Passat Body Exterior Door, removing/installing (Page 58-20-1)

NoteIf vehicle equipped with central door locking and power windows, remove door trim panel and disconnect electrical wiring going into door.Removing

remove nut 6, pull out pin A from door checkremove grub screws (arrow) from hingeslift door up and out of hinge bracket

InstallingReinstall in reverse order of removal, noting the following:

clean pin A and nut threads with wire brush, and coat pin with locking compound AMV 197 000 01 or equivalenttorque nut 6

6.5 Nm (4.8 ft lb)

Volkswagen B3 Passat Body Exterior Window regulator, removing/installing (Page 58-30-1)

Removingremove door trim panel

disconnect wiring for central door locking, power windows, if applicableunbolt glass from regulatorpush glass and secure fully upwards

hold in place with taperemove bolts (arrows) and take out regulator

InstallingReinstall all components in reverse order of removal.

Volkswagen B3 Passat Body Exterior Window regulator, removing/installing: Power windows (Page 58-35-1)

Removingremove door trim panel, see Repair Group 70unbolt glass from regulatorpush glass and secure fully upwards

hold in place with taperemove bolts (arrows) and take out regulator

InstallingReinstall all components in reverse order of removal.

Volkswagen B3 Passat Body Exterior Door glass, removing/installing (Page 58-40-1)

Removingremove door trim panellower window fullyremove inner and outer trim platesremove guide rail 14remove glass from window regulator

InstallingReinstall all components in reverse order, noting the following:

if glass was removed from carrier, remount as shown a =384 mm (approximately 14.7 in.)

bolt glass to regulatordo not fully tighten

fully raise window, then lower until bolts are visible in holes (arrows)fully tighten bolts

7.0 Nm (5.2 ft lb)

Volkswagen B3 Passat Body Exterior Outer window channel, removing/installing (Page 58-50-1)

Removing

remove inner/outer trim platespull off inner window slot sealpull off outer window slot sealstarting at upper corner, carefully snap (pry) off outer window channel from door flange as shown

Installinginsert window channel in window slot (arrows 1)starting at upper corner, press channel downward onto door flange

retaining clip (arrow 2) must engage fullyreinstall all other components

Volkswagen B3 Passat Body Exterior Impact bar, assembly (Page 58-60-1)

NoteImpact bar is located under the protective molding A

1 - 25 Nm (18 ft lb)2 - Washer3 - Grommet4 - Impact bar

Volkswagen B3 Passat Body Exterior Door lock, assembly (Page 58-70-1)

1 - Lock knob screwed on lock rod A

2 - Inner door opening mechanism removing, see section 58-100

3 - Support4 - Door handle

removing installing, see section 58-80 reduce free play on door handle by turning adjuster 6

5 - Clamp6 - Adjuster

adjustable: reduces free play at door handle between adjuster and lock operating lever 17 = 0.1-1.0 mm (approximately 0.004-0.039 in.)

adjusting: remove door handle or adjust from inside door if trim panel removed7 - Screw w/washer

7.0 Nm (5.2 ft lb)

8 - 20 Nm (15 ft lb)9 - Washer

collar faces away from C-pillar

Volkswagen B3 Passat Body Exterior Door lock, assembly (Page 58-70-2)

10 - Plastic washer11 - Striker bolt 50 Nm (37 ft lb)12 - Door lock

removing/installing, see section 58-90 if necessary, adjust free play between lock and door handle

13 - Seal must match door lock

14 - Locking lever15 - Clip16 - Pull rod

insert into inner door opening mechanism from underneath17 - Locking rod18 - Pop rivet19 - Locking lever

Volkswagen B3 Passat Body Exterior Door handle, removing/installing (Page 58-80-1)

Removing

remove screw Apush door handle in direction of arrow and pivot out of door

InstallingReinstall all components in reverse order noting the following:

check washer 2 and clip 3 for damagecheck tolerance (free play of door handle) between adjuster and operating lever. If necessary adjust by turning adjuster

0.1-1.0 mm (0.004-0.039 in.)screw A 7.0 Nm (5.2 ft lb)

Volkswagen B3 Passat Body Exterior Door lock, removing/installing (Page 58-90-1)

Removing

insert screwdriver as shown, lock operating lever 4remove sleeve from lock

InstallingReinstall all components in reverse order, noting the following:

check tolerance (free play of door handle) between adjuster and door lock operating lever, adjust if necessary

0.1-1.0 mm (0.004-0.039 in.)

Volkswagen B3 Passat Body Exterior Inner door opening mechanism, removing/installing (Page 58-100-1)

Removing

insert screwdriver as shown, and pry out securing clip from hole in door panelpush out inner door opening mechanism in direction of arrow

InstallingReinstall all components in reverse order of removal.

Volkswagen B3 Passat Body Exterior Door inner seal, removing/installing (Page 58-110-1)

Removing

remove door trim panelremove seal

InstallingReinstall all components in reverse order of removal, noting the following;

inner trim panel 1 fits onto seal as showninner seal starts at point 2

a = 360 20 mm (14 3.0 in.)