b074g mstar end mill series mstar end mill for small ...mstar end mill for small automatic lathe....

8
B074G MSTAR END MILL SERIES MSTAR End Mill for small automatic lathe Great for small automatic lathe processing! yOverall length correspond to small automatic lathe processing. (35mm, 45mm) yAbundant lineup of 2, 3 and 4 flutes square type.

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Page 1: B074G MSTAR END MILL SERIES MSTAR End Mill for small ...MSTAR End Mill for small automatic lathe. Optimal design for small automatic lathe. Wide varieties of sizes and series. The

B074G

MSTAR END MILL SERIES

MSTAR End Millfor small automatic lathe

Great for small automatic latheprocessing!yOverall length correspond to small automatic lathe processing. (35mm, 45mm)

yAbundant lineup of 2, 3 and 4 flutes square type.

Page 2: B074G MSTAR END MILL SERIES MSTAR End Mill for small ...MSTAR End Mill for small automatic lathe. Optimal design for small automatic lathe. Wide varieties of sizes and series. The

1

1

2

3

Features

Features

Features

MSTAR End Millfor smallautomatic lathe.

Optimal designfor small automatic lathe.

Wide varieties of sizes and series.

The original 3 flute typeof our company.

Great for small automaticlathe processing.

Short edge length

Overall length

Variety sizeof shank

• Abundant lineup of 2, 3 and 4 flute square type.

• Unified overall length. (35mm, 45mm)

• Optimal sizes to various machines,work materials,

and cutting conditions.

Our original series of 3 flute square type

is included between 2 and 4 flute type.

High deflection resistanceby adopting short edge length.

Same overall length of 35,45mmeven for various diameter.

Added the shank sizes respond to standard coret for CNC automatic lathes.(ø5, ø7, ø10)

Page 3: B074G MSTAR END MILL SERIES MSTAR End Mill for small ...MSTAR End Mill for small automatic lathe. Optimal design for small automatic lathe. Wide varieties of sizes and series. The

2

y

MS2ES &6

120mm/min (0.04mm/tooth)

1,500min-1 (28m/min)

SUM23

MS3ES &8

S45C

150mm/min (0.025mm/tooth)

2,000min-1 (50m/min)

MS2ES

MS3ES

MS4EC

MS2ES

Competitor

1 months 2 months

Burr generation

Long tool lifewithout burr

Realize stableprocessing byadopting special featureof 3 flute end mill.

No

Damage

MSTAR END MILL FOR SMALL AUTOMATIC LATHE

Abundant lineup with overall length and number of flute.

2 flute MSTAR end millfor small automatic lathe

3 flute MSTAR end millfor small automatic lathe

4 flute MSTAR end millfor small automatic lathe

Processing with usingend cutting edge.

4 flute : Deflection processing stop

Total sizes of 73 in 6 series.

Machining Example

SUM 23

Carbon steel

Cutting method Coolant

Work material

Revolution

Feed rate

End mill

y Cutting conditions

Depth of cut1.2mm

Depth of cut1.0mm

45mm

Cutting method

Work material

Revolution

Feed rate

End mill

Coolant

35mm

y Cutting conditions

Page 4: B074G MSTAR END MILL SERIES MSTAR End Mill for small ...MSTAR End Mill for small automatic lathe. Optimal design for small automatic lathe. Wide varieties of sizes and series. The

3

30°UWC MS

øD

1

øD

4

apL1

øD

1

øD

4

apL1

15°

ap

øD

1

øD

4

L1

MS2ES

MS2ESD0300L35S04

D0350L35S04

D0400L35S04

D0500L35S05

D0500L35S06

D0600L35S05

D0600L35S06

D0700L35S07

D0800L35S07

D0800L35S08

D1000L35S07

D1000L35S10

D1200L35S10

3

3.5

4

5

5

6

6

7

8

8

10

10

12

3

3.5

4

5

5

6

6

6

6

6

6

6

6

35

35

35

35

35

35

35

35

35

35

35

35

35

4

4

4

5

6

5

6

7

7

8

7

10

10

2

2

2

2

2

2

2

2

2

2

2

2

2

a

a

a

a

a

a

a

a

a

a

a

a

a

0 ─ -0.02

MS2ESD0300L45S04

D0350L45S04

D0400L45S04

D0500L45S06

D0600L45S06

D0700L45S07

D0800L45S07

D0800L45S08

D1000L45S07

D1000L45S10

D1200L45S10

3

3.5

4

5

6

7

8

8

10

10

12

3

3.5

4

5

6

7

8

8

10

10

12

45

45

45

45

45

45

45

45

45

45

45

4

4

4

6

6

7

7

8

7

10

10

2

2

2

2

2

2

2

2

2

2

2

a

a

a

a

a

a

a

a

a

a

a

ap L1 D4 ND1

ap L1 D4 ND1

End mill, 2 flute, For small automatic lathe

1

1

2

2

1

3

2

2

3

2

3

2

3

MSTAR END MILL FOR SMALL AUTOMATIC LATHE

Unit : mmOverall length 35mm

1

1

2

1

2

2

3

2

3

2

3

Unit : mmOverall length 45mm

Type1

Type2

Type3

Type

Sto

ckDia.

Order Number

Length ofCut

OverallLength

Shank Dia. No. ofFlute

: Inventory maintained.a

Type

Sto

ckDia.

Order Number

Length ofCut

OverallLength

Shank Dia. No. ofFlute

a2 flute square end mill

Page 5: B074G MSTAR END MILL SERIES MSTAR End Mill for small ...MSTAR End Mill for small automatic lathe. Optimal design for small automatic lathe. Wide varieties of sizes and series. The

4

30°UWC MS

øD

1

øD

4

apL1

øD

1

øD

4

apL1

15°

ap

øD

1

øD

4

L1

ap

MS3ES

MS3ESD0300L35S04

D0350L35S04

D0400L35S04

D0500L35S05

D0500L35S06

D0600L35S05

D0600L35S06

D0700L35S07

D0800L35S07

D0800L35S08

D1000L35S07

D1000L35S10

D1200L35S10

3

3.5

4

5

5

6

6

7

8

8

10

10

12

3

3.5

4

5

5

6

6

6

6

6

6

6

6

35

35

35

35

35

35

35

35

35

35

35

35

35

4

4

4

5

6

5

6

7

7

8

7

10

10

3

3

3

3

3

3

3

3

3

3

3

3

3

a

a

a

a

a

a

a

a

a

a

a

a

a

0 ─ -0.02

MS3ESD0300L45S04

D0350L45S04

D0400L45S04

D0500L45S06

D0600L45S06

D0700L45S07

D0800L45S07

D0800L45S08

D1000L45S07

D1000L45S10

D1200L45S10

3

3.5

4

5

6

7

8

8

10

10

12

3

3.5

4

5

6

7

8

8

10

10

12

45

45

45

45

45

45

45

45

45

45

45

4

4

4

6

6

7

7

8

7

10

10

3

3

3

3

3

3

3

3

3

3

3

a

a

a

a

a

a

a

a

a

a

a

ap L1 D4 ND1

ap L1 D4 ND1

End mill, 3 flute, For small automatic lathe

1

1

2

2

1

3

2

2

3

2

3

2

3

Unit : mm

1

1

2

1

2

2

3

2

3

2

3

Unit : mm

Type1

Type2

Type3

Type

Sto

ckDia.

Order Number

Length ofCut

OverallLength

Shank Dia. No. ofFlute

Type

Sto

ckDia.

Order Number

Length ofCut

OverallLength

Shank Dia. No. ofFlute

Overall length 35mm

Overall length 45mm

a3 flute square end mill

Page 6: B074G MSTAR END MILL SERIES MSTAR End Mill for small ...MSTAR End Mill for small automatic lathe. Optimal design for small automatic lathe. Wide varieties of sizes and series. The

5

30°UWC MS

øD

1

øD

4

apL1

øD

1

øD

4

apL1

15°

ap

øD

1

øD

4

L1

MS4EC

MS4ECD0300L35S04

D0350L35S04

D0400L35S04

D0500L35S05

D0500L35S06

D0600L35S05

D0600L35S06

D0700L35S07

D0800L35S07

D0800L35S08

D1000L35S07

D1000L35S10

D1200L35S10

3

3.5

4

5

5

6

6

7

8

8

10

10

12

3

3.5

4

5

5

6

6

6

6

6

6

6

6

35

35

35

35

35

35

35

35

35

35

35

35

35

4

4

4

5

6

5

6

7

7

8

7

10

10

4

4

4

4

4

4

4

4

4

4

4

4

4

a

a

a

a

a

a

a

a

a

a

a

a

a

D1<12

12<D1

0 ─ -0.02

0 ─ -0.03

MS4ECD0300L45S04

D0350L45S04

D0400L45S04

D0500L45S06

D0600L45S06

D0700L45S07

D0800L45S07

D0800L45S08

D1000L45S07

D1000L45S10

D1200L45S10

D1400L45S10

3

3.5

4

5

6

7

8

8

10

10

12

14

3

3.5

4

5

6

7

8

8

10

10

12

14

45

45

45

45

45

45

45

45

45

45

45

45

4

4

4

6

6

7

7

8

7

10

10

10

4

4

4

4

4

4

4

4

4

4

4

4

a

a

a

a

a

a

a

a

a

a

a

a

ap L1 D4 ND1

ap L1 D4 ND1

End mill, 4 flute, For small automatic lathe

1

1

2

2

1

3

2

2

3

2

3

2

3

MSTAR END MILL FOR SMALL AUTOMATIC LATHE

Unit : mm

1

1

2

1

2

2

3

2

3

2

3

3

Unit : mm

Type1

Type2

Type3

Type

Sto

ckDia.

Order Number

Length ofCut

OverallLength

Shank Dia. No. ofFlute

Type

Sto

ckDia.

Order Number

Length ofCut

OverallLength

Shank Dia. No. ofFlute

: Inventory maintained.a

Overall length 35mm

Overall length 45mm

a4 flute square end mill

Page 7: B074G MSTAR END MILL SERIES MSTAR End Mill for small ...MSTAR End Mill for small automatic lathe. Optimal design for small automatic lathe. Wide varieties of sizes and series. The

6

MS2ES

10,000

7,500

6,000

5,000

4,500

4,000

3,200

2,700

7,000

5,200

4,200

3,500

3,000

2,800

2,200

1,900

6,000

4,500

3,600

3,000

2,700

2,400

1,900

1,600

5,000

4,000

3,200

2,700

2,300

2,000

1,600

1,300

600

600

600

600

560

520

450

410

400

400

400

400

360

350

300

270

300

300

300

300

280

260

230

210

120

120

120

120

110

110

100

100

3 4 5 6 7 81012

D<0.2D

<1D<0.2D

<0.05D

<1D <0.1D

10,000

7,500

6,000

5,000

4,500

4,000

3,200

2,700

2,300

7,000

5,200

4,200

3,500

3,000

2,800

2,200

1,900

1,600

6,000

4,500

3,600

3,000

2,700

2,400

1,900

1,600

1,400

5,000

4,000

3,200

2,700

2,300

2,000

1,600

1,300

1,200

900

900

900

900

840

780

680

620

550

600

600

600

600

540

520

450

410

350

450

450

450

450

420

390

340

310

280

180

180

180

180

160

160

140

120

120

3 4 5 6 7 8101214

D<0.2D

<1D<0.2D

<0.05D

<1D <0.1D

MS3ES

MS4EC

End mill, 2 flute, For small automatic lathe

Work

material

Revolution

(min-1)

Feed rate

(mm/min)Dia.

(mm)

Revolution

(min-1)

Feed rate

(mm/min)

Revolution

(min-1)

Feed rate

(mm/min)

Revolution

(min-1)

Feed rate

(mm/min)

Carbon steel

(─30HRC)

AISI 1049, SCM, Cast iron

FC250, Brass

Alloy steel, Tool steel

Pre-hardened steel

(30─45HRC)

SCM, AISI H13

Austenitic stainless steel

AISI 304, AISI316

Hardened steel

(45─55HRC)

AISI H13

Depth of

cut

D:Dia.

1) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed

rate proportionately.

2) When drilling, please set the feed rate at 1/3 or below the values above.

Work

material

Revolution

(min-1)

Feed rate

(mm/min)Dia.

(mm)

Revolution

(min-1)

Feed rate

(mm/min)

Revolution

(min-1)

Feed rate

(mm/min)

Revolution

(min-1)

Feed rate

(mm/min)

Carbon steel

(─30HRC)

AISI 1049, SCM, Cast iron

FC250, Brass

Alloy steel, Tool steel

Pre-hardened steel

(30─45HRC)

SCM, AISI H13

Austenitic stainless steel

AISI 304, AISI316

Hardened steel

(45─55HRC)

AISI H13

Depth of

cut

D:Dia.

1) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed

rate proportionately.

2) When drilling, please set the feed rate at 1/3 or below the values above.

End mill, 3 flute, For small automatic lathe

End mill, 4 flute, For small automatic lathe

Page 8: B074G MSTAR END MILL SERIES MSTAR End Mill for small ...MSTAR End Mill for small automatic lathe. Optimal design for small automatic lathe. Wide varieties of sizes and series. The

2005.3.E( - )

Overseas Operations Center :Cutting ToolsKFC bldg., 8F, 1-6-1, Yokoami, Sumida-ku, Tokyo 130-0015, Japan

TEL 81-3-5819-8771 FAX 81-3-5819-8774

MMC HARTMETALL GmbHComeniusstr.2, 40670, Meerbusch GERMANY

TEL 49-2159-9189-0 FAX 49-2159-50462

MITSUBISHI MATERIALS U.S.A. CORPORATIONHeadquarters17401, Eastman Street, Irvine, California, 92614, USA

TEL 1-949-862-5100 FAX 1-949-862-5180

MMC METAL SINGAPORE PTE LTD.10, Arumugam Road, #04-00 Lion Industrial Bldg.,409957, SINGAPORE

TEL 65-6743-9370 FAX 65-6749-1469

Home page

JQA-2522

JQA-EM0941

MSTAR END MILL FOR SMALL AUTOMATIC LATHE

Please refer to [MITSUBISHI General Catalog]about small parts machining tools.

GroovingBack TurningCutting Off

TOOLS FOR GANG TYPE AUTOMATIC LATHES (FOR EXTERNAL TURNING AND BORING) INTERNAL TURNING TOOLS

DRILLING TOOLS

BoringThreadingFront Turning

Minimum cutting diameter &5.0─

Boring

Grooving

Threading

RoundShank

SquareShank

Minimum cutting diameter &2.2─

Minimum cutting diameter&10.0─

MIRACLEMINI STAR

WSTAR Drill

MAE, MAS

Violet

High Precision Drill

Violet

Straight Shank Drill

Violet

High Precision Drill

for Stainless Steel

aSolid Carbide Drills

aMSTAR End Mill For Small Automatic Lathe

aSolid High Speed Steel Drills

Cutting Off

2flute 3flute 4flute

ThreadingGroovingBack TurningFront Turning

TOOLS FOR AUTOMATIC LATHES WITH RADIAL TOOL POSTS END MILLING TOOLS

NEW

MSTAR

End Mill

Violet

End Mill

aSolid Carbide End Mills aSolid High Speed Steel

End Mills

MICRO-DEX Boring Bars

MICRO-MINI TWIN Boring Bars

DIMPLE BAR