awfs 2015 – the stage betti presentation.pdf · nr12:2010 machinery and equipment • fully in...

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AWFS 2015 – The StageAWFS 2015 – The StageProgress in American and international

Woodworking Safety StandardsWoodworking Safety Standards

Overview of what is going on around the worldOverview of what is going on around the worldregarding woodworking machinery safety

IuriIuri BettiBettiISO/TC 39/SC4 chairmanISO/TC 39/SC4 chairman

LAS VEGAS, July 25th 20151

INDEXINDEXIBIB

1.1. SafetySafety standardsstandards AND AND SafetySafety lawslaws22 OverviewOverview ofof standardsstandards andand lawslaws2.2. OverviewOverview ofof standardsstandards andand lawslaws

regardingregarding woodworkingwoodworking machinerymachineryf tf tsafetysafety

33 ISO/TC 39/SC4ISO/TC 39/SC4 activityactivity3.3. ISO/TC 39/SC4ISO/TC 39/SC4 activityactivity

4 ECODESIGN4 ECODESIGN4. ECODESIGN4. ECODESIGN

2

1.11.1 SafetySafety lawslawsIBIB

• mandatory «POLITICAL SIDE» of machinerysafetysafety

• in most cases establish general essential safetyrequirements to be fulfilled when designing a machinerequirements to be fulfilled when designing a machine(eg. UE, Brazil, US, Canada, Eurasian Customs Union, Turkey, Australia)

sometimes refer directly to safety standards making• sometimes refer directly to safety standards makingthem compulsory standards (eg. CHINA)

• SPREADING to new states/areas in the world also• SPREADING to new states/areas in the world alsothanks to the efforts of ILO (International LabourOrganization)

STATE WHAT SAFETY 3REQUIREMENTS HAVE TO BE REACHED

1.21.2 SafetySafety standardsstandards (1/7)(1/7)IBIB

• voluntary «TECHNICAL SIDE» ofymachinery safety

• provide «state of the Art» practicalprovide «state of the Art» practicalsolutions fulfilling safetyrequirements stated by safety laws

• developed with the voluntary contribution of experts coming from different sectors

HOWSTATE HOW TO FULFILL IN PRACTICE SAFETY REQUIREMENTS

4


Existing a lot of national standardization bodies all over the world

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At GLOBAL (world) level only 3 standardization i tiorganizations :

� ISO (International Organization for Standardization)covering almost every industry from technology to food safety tocovering almost every industry, from technology, to food safety, toagriculture and healthcare

� IEC (International Electrotechnical Commission)focused on all electrical, electronic and related technologies

� ITU (International Telecommunication Union)

• National standardization bodiesdi tl ti i ti Pdirectly participating as P-members at most ISO TCs and related SCs and WGs

6(ANSI included)


HIERARCHY OF MACHINERY SAFETY STANDARDS according ANSI/ISO 12100

type - A BASIC SAFETY STANDARDSgiving basic concepts principles for design and general

g

giving basic concepts, principles for design and generalaspects that can be applied to machinery

type - B GENERIC SAFETY STANDARSdealing with one safety aspect (type-B1) or one type of safeguard (type-B2) that can be used across a wide range of machinery

type - C MACHINE SAFETY STANDARDSdealing with detailed safety requirements for a particular

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dealing with detailed safety requirements for a particularmachine or group of machines


GALAXY OF type-A and type-B machinery safety standards

8


• Design of machines is always a compromise between safety, efficiency, and usability. Dangerous conditions, according to accidents and injuries history are taken into accountinjuries history are taken into account

• Type-C standards are helpful provide state-of-the-art solutions to fulfil general requirements avoidingsolutions to fulfil general requirements, avoidingambiguities in applying general principles stated by laws and type-A and type-B standards.They include Risk Analysis tailored just on the specific machine defined in their scope

A di ISO 12100 h t C t d d d i tAccording ISO 12100 when a type-C standard deviatesfrom one or more technical provisions dealt with by this International Standard or by a type-B standard, the type-International Standard or by a type B standard, the type

C standard takes precedence 9


t C ISO f t t d d f• no type-C ISO safety standards forwoodworking machinery available in 2012

• reactivating ISO/TC 39/SC4 on 2012-01-01 it was decided to extend its original scope t f t t di d kito safety aspects regarding woodworkingmachines

• SC4 is now focusing its activity on developing type-C safety standards just tailored for specific families oftailored for specific families ofwoodworking machines

1010

2.12.1 LawsLaws / / StandardsStandards forfor w.w.w.w. in in USAUSAIBIB

Safety laws applicable to w.w. machineryCFR 29 ( b t O)CFR 29 (subpart O) - 1910.212 and 1910.213

NEC - for electrical matters

OSHA� guides applied by AHJ ( f t th it )OSHA� guides applied by AHJ (enforcement authority)

Safety standards applicable to w.w. machinerySafety standards applicable to w.w. machinery

ANSI O1.1 Safety code Woodworking machinery ANSI O1.1-1 Safety requirements for Fixed Angle Jump SawsANSI O1.1-3 Safety requirements for CNC Machining CenterIn progress:ANSI O1 1-2 Safety requirements for Gang Rip Saws ANSI STANDARDS

d l b th fANSI O1.1 2 Safety requirements for Gang Rip SawsANSI O1.1-4 Safety requirements for ShapersANSI O1.1-5 Safety requirements for Straight-line Rip SawsANSI O1.1-n Safety requirements for Edge-banders

deal both ofOccupational safety and Machine safety

11NEC and other UL/NFPA standards related to electrical equipment

2.22.2 LawsLaws / / StandardsStandards for for w.w.w.w. in in CANADACANADAIBIB

Safety laws applicable to w.w. machineryOccupational and safety actR.S.O. 1990, CHAPTER O.1transposed in local legislation of each Canadian Province and supported by Safety Regulations

IN ONTARIO:IN ONTARIO:•Regulation of Industrial Establishments RRO 851/1990•PSH&SR signed by a professional engineer required for all new

Safety standards applicable to w w machinery

or newely installed machines

Safety standards applicable to w.w. machinery

CSA Z 432-04 – Safeguarding of machineryCombination of Type-A and Type-B standards

NO CSA or ISO type-C standards available !!!

CEC and other CSA standards related to electrical equipment 12

2.32.3 LawsLaws / / StandardsStandards for for w.w.w.w. in in BRAZILBRAZILIBIB

Safety laws applicable to w.w. machinery

NR12:2010 Machinery and EquipmentNR12:2010 Machinery and Equipment• Fully in force since 2013 june 30th

• Applies to all «new» and «existing machines»pp es to a e a d e st g ac es• States a full set of safety requirements in line with Annex I of 2006/42/EC• Includes, in addition, some specific critical safety design solutions• Safety systems under technical responsibility of brazilian CREA member

(A.R.T. to be registered and its number referred to in the machine label)

• NR12 revision annunced by MTE:� Critical points to be solved� new NR12 Annexes for w w machinery in progress (content ???)� new NR12 Annexes for w.w. machinery in progress (content ???)


13No ABNT or ISO “type-C” standards still available, only type-A and type-B standards

2.42.4 LawsLaws / / StandardsStandards for for w.w.w.w. in in EUROPEAN UNION EUROPEAN UNION IBIB


2006/42/EC di ti (MD)2006/42/EC directive (MD)To be revised soon also to take into account of Regulation 768/2008/EC to clarify better liability of importers, distributors and Manufacturers

Other applicable directives:

2006/95/EC (LVD) (will be superseeded by 2014/35/UE from April 2016)( ) ( p y p )

2004/108/EC (EMC) (will be superseeded by 2014/30/UE from April 2016) ….


All these «product directives» are based on the «new approach»

y pp yIn addition to type-A and type-B available EN standards (most of them ISO ENstandards), CEN TC 142 has developed a complete set of 34 type-Charmonised standards specific for most common woodworking machineryharmonised standards specific for most common woodworking machinery(tools and dust extraction system included)

14

2.52.5 LawsLaws / / StandardsStandards for for w.w.w.w. in in TURKEYTURKEYIBIB


2006/42/AT (machinery safety)2006/42/AT (machinery safety)

Other applicable laws:

2006/95/AT (LV)2006/95/AT (LV)

2004/108/AT (EMC)….All these Turkish laws state the same safety requirements and rules

of the corresponding UE directives !!!

Safety standards applicable to w.w. machineryCEN decided to grant full membership to the TurkishCEN decided to grant full membership to the TurkishStandards Institution (TSE) since 2012.01.01

EN type-A, type B and type-C standards has been

15adopted also in Turkey by TSE as TS EN standards

2.62.6 LawsLaws / / StandardsStandards forfor w.w.w.w. in in EurasianEurasian CustomsCustoms UnionUnionIBIB

Includes:• Russian Federation, Belarus, and Kazakhstan soon will be extended to:soon will be extended to:• Armenia, Kirghizistan and Tagikistan

Safety laws applicable to w w machinerySafety laws applicable to w.w. machinery

2013-02-15 entered into force new Technical Regulations:TR CU 004/2011 On safety of low-voltage equipmentTR CU 004/2011 On safety of low voltage equipment

TR CU 010/2011 On safety of machinery and equipment

TR CU 020/2011 On Electromagnetic Compatibility of Technical Devices

Safety standards applicable to w.w. machineryIn progress:In progress:• merging of national standards into common CU standards• adoption of EN type-C standards (� shapers, routers, CNC boring-

16milling machines, all planers, combined machines, saws, 4 side moulders)

2.72.7 LawsLaws / / StandardsStandards for for w.w.w.w. in in CHINACHINAIBIB


Standardization law of the People’s Republic of China (PRC) - 2007

• National, Trade, Local ed Enterprise standards• National standards may be compulsory (GB) or

voluntary (GB/T –recommended / GB/Z guides)y ( g )

Safety standards applicable to w.w. machineryGB l d dGB compulsory standards:• Based on EN type-C standards (1st release) with chinese additional

peculiarities (eg. noise) for: shapers, routers, CNC boring-milling( g ) g gmachines, single end tenoning machines, bench saws, dimension saws, surface/thicknessing planers, 4 side moulders

• chinese «Woodworking machines – safety code»

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g y

2.82.8 LawsLaws / / StandardsStandards for for w.w.w.w. in in AUSTRALIAAUSTRALIAIBIB

Safety laws applicable to w.w. machineryOccupational Health and SafetyOccupational Health and Safety(Commonwealth Employment) Act 1991• Similar laws adopted in each State• supported by codes of practice and guidance notes

Safety standards applicable to w.w. machineryAS 1473 series volutary standards availabley• covering most of the woodworking machinery covered by

CEN TC 142 standards• based on EN type C standards (1st release) with Australian• based on EN type-C standards (1st release) with Australian

improvements and general re-grouping in 8 standards• listed in «Safe use of woodworking machinery (guarding)»

id t18

guidance note

3.1 ISO/TC 393.1 ISO/TC 39 structurestructureIBIB

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3.2 ISO/TC 39/SC4 3.2 ISO/TC 39/SC4 mandatemandateIBIB

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3.3 ISO/TC 39/SC43.3 ISO/TC 39/SC4 PP--membersmembers / O/ O--membersmembersIBIB

(secretariat)( )

21TURKEY and CANADA waited

soon as P-members !!!

3.4 ISO/TC 39/SC43.4 ISO/TC 39/SC4 WGsWGsIBIB

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3.5 ISO/TC 39/SC4 3.5 ISO/TC 39/SC4 plenaryplenary meetingsmeetingsIBIB

SC4 Plenary Meetings:

� March 2012, Frankfurt � April 2013, Stuttgart � October 2014, Milan

� October 1st 2015 Rome� October 1st 2015, RomeParallel meeting: CEN TC 142 (2015-09-30)

SC4 members invited as observers

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3.6 ISO/TC 39/SC4 3.6 ISO/TC 39/SC4 WG1WG1 activityactivity (1/6)(1/6)IBIB

ISO/FDIS 18217 Safety of woodworking machines –Edge-banding machines fed by h i ( )chain(s)

� 1st standard developed by WG1� Developed in the form of “stand alone” standard� Developed in the form of stand alone standard� Provides a full set of safety requirements and

measures suitable to fulfil safety requests of worldwide fsafety laws

� Developed under Vienna Agreement

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ISO/DIS 19085-1 Woodworking machines – Safety –Part 1: Common requirementsPart 1: Common requirements

� Basic standard of the new multi-part safety standard forwoodworking machinery

� Applied alone represents a safety guide for woodworking machinery

� Comments from public inquiry (DIS stage) already discussed in p q y ( g ) yBerlin (June 2015)

� ready to be registered as FDIS

Each “specific” Part (i.e Part 2, 3, ..):• Same INDEX with clauses that can confirm,

supplement or modify corresponding clauses listed in Part 1

• prepared simultaneously with Part 1 (up to25

• prepared simultaneously with Part 1 (up topart 10). Additional Parts will be developed


ISO/DIS 19085-2 Woodworking machines – Safety –Part 2: Horizontal beam panel circular

i hisawing machines

� Specific standard of the new multi-part safety standardp p y� Comments from public inquiry (DIS stage) already discussed

in Berlin (June 2015)� ready to be registered as FDIS� ready to be registered as FDIS

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ISO/DIS 19085-3 Woodworking machines – Safety –Part 3: Numerically controlled (NC) b i d ti hiboring and routing machines

� Specific standard of the new multi-part safety standard forwoodworking machineryg y

� Comments from public inquiry (DIS stage) to be discussed next week here in Las Vegas

To be compared with recentlyTo be compared with recentlypublished ANSI O1.1-3

DIFFERENCES / CRITICAL27

DIFFERENCES / CRITICALMATTERS pending !!!


ISO/DIS 19085-4 Woodworking machines – Safety –Part 4: Vertical panel circular sawing

himachines� Specific standard of the new multi-part safety standard for

woodworking machinerywoodworking machinery� DIS ballot with negative vote (May 2015)� To be registered again for DIS Ballot after discussion of the

l d ll t d t t k i L Valready collected comments next week in Las Vegas

Already agreed to exclude from the scope Displaceable machines.

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y g p pExclusion to be extended to machines with the saw unit fix during

horizontal cuts (panel manual feeding for horizontal cuts)

3.6 ISO/TC 39/SC4 3.6 ISO/TC 39/SC4 WG1WG1 activityactivity (6/(6/66))IBIB

ISO/NP 19085-8 Woodworking machines – Safety –Part 8: Wide belt calibrating and sanding machines

� Specific standard of the new multi-part safety standard for woodworking machinery

� Draft for CD ballot already prepared in New York (March 2015)

� CD ballot coming soong

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3.7 ISO/TC 39/SC4 3.7 ISO/TC 39/SC4 WG1 future WG1 future activityactivityIBIB

ISO/WD 19085-?? Priority list of new specific Parts to be de eloped according last SC4be developed according last SC4plenary meeting in Milan (October 2014)

• PART 12 - Tenoning / profiling machines

• PART 13 - Multiblade rip sawing machines with manual loading and/or unloading (gang saws)and/or unloading (gang saws)

• PART 14 - Four sided planning and3030

PART 14 Four sided planning andmoulding machines


ISO/DIS 19085-5 Woodworking machines – Safety –ISO/DIS 19085-5 Woodworking machines – Safety –Part 5: Dimension saws

� Specific standard of the new multi-part safety standard for woodworking machinery

� Discussion of comments from public inquiry (DIS stage) next� Discussion of comments from public inquiry (DIS stage) nextSeptember 28th -29th in ROME

3131


ISO/CD 19085-6 Woodworking machines – Safety –ISO/CD 19085-6 Woodworking machines – Safety –Part 6: Single spindle vertical moulding machines (“toupie”)

SHAPERS� Specific standard of the new multi-part safety standard forSpec c sta da d o t e e u t pa t sa ety sta da d o

woodworking machinery� CD ballot already passed (February 2015)� DIS ballot coming soon� DIS ballot coming soon

3232


ISO/CD 19085-7 Woodworking machines – Safety –ISO/CD 19085-7 Woodworking machines – Safety –Part 7: Surface, thicknessing, combined surface/thicknessingmachinesmachines

� Specific standard of the new multi-part safety standard forwoodworking machineryg y

� CD ballot already passed (February 2015)� DIS ballot coming soon

3333


ISO/NP 19085-9 Woodworking machines – Safety –Part 9: Bench saws (with / without sliding table)

� Specific standard of the new multi-part safety standard forwoodworking machinery

� Draft for CD ballot already prepared in New York (March 2015)

� CD ballot coming soong

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3.8 ISO/TC 39/SC4 3.8 ISO/TC 39/SC4 WG2WG2 activityactivity (5/(5/55))IBIB

ISO/NP 19085-10 Woodworking machines – Safety –Part 10: Building site saws (contractor saws)

� Specific standard of the ne m lti part safet standard for� Specific standard of the new multi-part safety standard forwoodworking machinery

� Draft for CD ballot partially prepared in New York (M h 201 )(March 2015)

� Draft for CD ballot to be completed during next WG2 meeting in Rome (September 2015)

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3.9 ISO/TC 39/SC4 3.9 ISO/TC 39/SC4 WG2 future WG2 future activityactivityIBIB

ISO/WD 19085-?? specific Part to be developed according last SC4 plenar meetingaccording last SC4 plenary meetingin Milan (October 2014)

• PART 11 - Combined / combination machines

3636

4.1 ECODESIGN (1/2)4.1 ECODESIGN (1/2)IBIB

• KEY FACTORS FOR SUSTAINABLE DEVELOPMENT

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4.1 ECODESIGN (2/4.1 ECODESIGN (2/22))IBIB

• ECO DESIGN PRINCIPLES apply to ALL SECTORS including MACHINE TOOLSMACHINE TOOLS

• “ECO-DESIGN LAWS” are in progress all over the WORLD

A il bl i th k t l t f l t i iti ti t MAIN• Available in the market a lot of voluntary initiatives up to MAINWOODWORKING MACHINES MANUFACTURES

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4.2 ISO 14955 4.2 ISO 14955 seriesseries (1/4)(1/4)IBIB

• dealing about environmental evaluation of machine tools• under development by ISO TC 39 WG12under development by ISO TC 39 WG12

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ISO 14955 –1 Environmental evaluation of machine tools – Design methodology for energy efficient machine toolsmachine tools

� Already published (May 2014)� U d d l t d t A d 1� Under development amendment Amd 1:

- SCOPE extended to all machine tools without any limitation to metal working machine tools

- Updated definitions- Improved requirements- Updated informative list of possible energyp p gy

efficiency improvements� DIS ballot for Amd 1 coming soon

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ISO/CD 14955 – 2 Environmental evaluation of machine tools –Methods for measuring Energy supplied to machine tools and machine tool components

� Comments collected during CD ballot discussed during WG12 held in Rimini (April 2015)

� DIS ballot to be started soon

Energy consumption forEnergy consumption foreach machine function

Energy consumption during a Shift regime

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during a Shift regime

Time % for each activity of the operating states


ISO/NP 14955 – 3 Environmental evaluation of machine tools –Principles for testing metal-cutting machine tools with respect to energy efficiency

� Under preparation� Under preparation� First Draft will be available for a preliminary discussion for next

WG12 meeting in PORTO (first decade of November 2015)

ISO/NP 14955 4 Environmental evaluation of machine toolsISO/NP 14955 – 4 Environmental evaluation of machine tools –Principles for testing metal-forming machine tools with respect to energy efficiency

� Comments to NWIP that have been already sent by P-members will be discussed during the next WG12 meeting in PORTO (first decade of November 2015)

42

of November 2015)

4.3 ISO 149554.3 ISO 14955--5 (1/4)5 (1/4)IBIB

ISO/NP 14955 – 5 Environmental evaluation of machine tools –Principles for testing woodworking machine tools with respect to energy efficiency

� TC/39 SC4 resolved (April 2013):- To ask WG12 to include in the scope of Part 1 w.w. machines- To develop a specific Part 5 specifically related to woodworking- To develop a specific Part 5 specifically related to woodworking

machines

� During TC/39 WG12 meeting in Senlis (June 2014):g g ( )- both SC4 were requests accepted- it was decided to create a specific “Coordination Group” (Reines,

Salomon Betti) in order to give as far as possible a commonSalomon, Betti) in order to give as far as possible a commonstructure to Parts 3, 4, and 5 under development

� A first draft was prepared by experts from SC4 and presented

43during last WG12 in Rimini (April 2015)

4.3 ISO 149554.3 ISO 14955--5 (2/4)5 (2/4)IBIB

GOALSFor the 13 selected typical woodworking machine tools technologies:1. Identify and describe significant OPERATING

STATES (eg. off, on, stand-by, warm-up, ready for processing, processing) in relation with the status p g, p g)(ON, HOLD, OFF) of machine elements (i.e, mains, machine control, peripheral units, processing units motion units)processing units, motion units)

2. Identify and describe significant Energy Flows (eg. electrical, compressed air, contaminated air fl t t d i h )flow outputs and air exchange)

44

4.3 ISO 149554.3 ISO 14955--5 (3/4)5 (3/4)IBIB

GOALS (follows)

3 Id tif d d ib l t MACHINE3. Identify and describe relevant MACHINEACTIVITIES for each OPERATING STATES (eg. for PROCESSING in a CNC machine: milling, boring, etc.)

4. Identify and describe STANDARD SHIFT REGIMES in terms of duration of eachREGIMES in terms of duration of eachoperating state (clustering of operating states allowed)

5. Evaluate and report machine energy consumptions in terms of kWh for electricity, Nm3/h for pneumatic air, m3/h for contaminated air flow extracted and corresponding air exchange, for:p g g- relevant activities of each operating state- the Standard Shift Regime (in this case should be provided also

conventional equivalent kWh consumption)45

conventional equivalent kWh consumption)- specific shift regimes defined in agreement with the final user, if any

4.3 ISO 149554.3 ISO 14955--5 (4/4)5 (4/4)IBIB

GOALS (follows)

6 P id i f ti li t f ibl6. Provide an informative list of possible energy efficiency improvements tailored for each of the selected woodworking machines technology

ISO 14955 series and in particular PART 5 will provide an UNLOOSABLE CHANGE to define a p

method to evaluate and report Energy Efficiency of woodworking machines providing as well

d t / t b d t h i l b fdata/measures to be used as technical base fordefining feasable ECODESIGN requirements

NWIP to be officially presented and voted next Fall.• Italy, Germany, Spain, Austria, UK, Sweeden are expected to

46support this NWIP.

• ANSI support and contribution is welcome too !!!!!

FUTURE CHALLENGESFUTURE CHALLENGESIBIB

GLOBALLAWSLAWS

GLOBAL STANDARDS

47

IBIB

THANKS FOR YOURTHANKS FOR YOURTHANKS FOR YOURTHANKS FOR YOURATTENTIONATTENTIONATTENTIONATTENTION

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awfs 2015 – the stage betti presentation.pdf · nr12:2010 machinery and equipment • fully in...

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