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 M.T.E. Society’s Walchand College of Engineering, Sangli (An Autonomous Institute) Third Year Engineering U.G. Program In Mechanical Engineering (Senate, WCES, reserves the right to modify the structures and the contents of curricula as and when necessary) 5 th June 2009

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M.T.E. Society’s

Walchand College of Engineering, Sangli(An Autonomous Institute)

Third Year Engineering U.G. Program

In

Mechanical Engineering

(Senate, WCES, reserves the right to modify the structures and the contents of curricula as and when necessary)

5th June 2009

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 2/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

Teaching and Evaluation Scheme for

Third Year I Sem. U.G. Program in Mechanical Engineering

I Semester

SubjectCode Subject

Teaching SchemeEvaluation Scheme

Scheme

Theory (Marks %) Practical (Marks %)

L T P Credits Max Min forPassing $ Max Min for

Passing

ME 301 Fluid and TurboMachinery 3 1 -- 4

ISE 2040

-- --MSE 30 -- --ESE 50 -- --

ME 302 Theory of Machine –I 3 1 -- 4ISE 20

40-- --

MSE 30 -- --ESE 50 -- --

ME 303 M.Q.C. and Measurement 4 -- -- 4ISE 20

40-- --

MSE 30 -- --

ESE 50 -- --

ME 304 Advanced ProductionSystems 3 -- -- 3

ISE 2040

-- --MSE 30 -- --ESE 50 -- --

HS 302 Operations Research 3 1 -- 4ISE 20

40-- --

MSE 30 -- --ESE 50 -- --

ME 351 Fluid and TurboMachinery Lab -- -- 2 1

ISE -- -- 60 40ESE -- -- 40 40

ME 352 CAM Lab 1 -- 2 2ISE -- -- 60 40ESE -- -- 40 40

ME 353 M.Q.C. and MeasurementLab -- -- 2 1

ISE -- -- 60 40ESE -- -- 40 40

ME 359 Workshop -- -- 2 1 ISE -- -- 100 40

Total 17 3 8 24 -- -- -- -- --

Total Credits: 24Total Contact Hours/Week: 28 hrs

Note:

$: Minimum 40% marks required in ISE to become eligible for ESE.

• Tutorials and practical shall be conducted in batches with batch strength not exceeding 16

students.• ESE: End Semester Exam, MSE: Mid Semester Exam, ISE: In Semester Evaluation.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 3/32

Third Year II Sem. U.G. Program in Mechanical Engineering

II Semester

SubjectCode Subject

Teaching SchemeEvaluation Scheme

Scheme

Theory (Marks %) Practical (Marks %)

L T P Credits MaxMin for

Passing $ MaxMin forPassing

ME 305 Heat Transfer 3 1* -- 3.5ISE 20

40-- --

MSE 30 -- --ESE 50 -- --

ME 306 Theory of Machines –II 3 1* -- 3.5ISE 20

40-- --

MSE 30 -- --ESE 50 -- --

ME 307 M/c Design-I 3 -- 2 4ISE 20

40-- --

MSE 30 -- --ESE 50 -- --

ME 308 Mechatronics 3 1* -- 3.5ISE 20

40-- --

MSE 30 -- --ESE 50 -- --

HS 301 Industrial Management 3 1 -- 4 ISE 20 40 -- --MSE 30 -- --ESE 50 -- --

ME 309 Automatic Control andFluid Power system 3 1* -- 3.5

ISE 2040

-- --MSE 30 -- --ESE 50 -- --

ME 355 Heat Transfer Lab -- -- 2 1ISE -- -- 60 40ESE -- -- 40 40

ME 356 Theory of Machines Lab -- -- 2 1ISE -- -- 60 40ESE -- -- 40 40

ME 387 Seminar -- 1 -- 1 ISE -- -- 100 40

Total 18 4 6 25 -- -- -- -- --

Total Credits: 25Total Contact Hours/Week: 28 hrs

Note:

$: Minimum 40% marks required in ISE to become eligible for ESE.

*: Tutorial for Heat Transfer and Theory of Machine shall be conducted on alternate week Tutorial for Mechatronics and Automatic Control and Fluid Power system shall be conducted

on alternate week

• Tutorials and practical shall be conducted in batches with batch strength not exceeding 16students.

• ESE: End Semester Exam, MSE: Mid Semester Exam, ISE: In Semester Evaluation.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 4/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

I Sem. U.G. Program in Mechanical Engineering

ME 301: Fluid and Turbo Machinery

Teaching Scheme: L: 3 T: 1 Credits: 4

Evaluation Scheme ISE: MSE: ESE: Minimum Passing Marks20% 30% 50% 40%

Objectives:

1. The text presumes that the student has covered calculus, static’s and dynamics.2. The objectives of the course are to introduce student for fluid properties, classification of

fluid flow and development of governing equations and solving for fluid flow problems.3. In addition student will be introduced for use of mathematical tools such as dimensional

analysis and similitude for solving the fluid mechanics problems.4. The contents mainly focus on fluid mechanics for incompressible fluid.

5.

Secondly it deals with introduction to compressible flow.1 Impulse Water Turbines Hrs

Euler’s equation for work done in Rotodynamic Machines classification of waterturbines, Pelton wheel, its construction and working, velocity triangle types,Pelton wheel design bucket dimensions, number of buckets, jet diameter, wheeldiameter, jet ratio, speed ratio, number of jets, calculation of efficiency, power,discharge etc. Governing of Pelton wheel.

6

2 Reaction Water TurbinesPrinciple of operation, construction and working of Francis and Kaplan Turbine,effect of modification of velocity triangles on runner shape, draft tube, cavitationcalculation of various efficiencies, power, discharge, blade angles, runnerdimensions etc. Governing of Francis and Kaplan turbine. Draft tube-types andanalysis.

6

3 Centrifugal PumpsWorking principles, Construction, types, various heads, multistage pumps,velocity triangles, minimum starting speed, cavitation, MPSH and NPSH.Methods of priming calculations of efficiencies, discharge, blade angles, head,power required, impeller dimensions etc.

5

4 Similarity PrinciplesModel testing, unit quantities, Specific speed of turbine (Pelton wheel, Francisturbine, Kaplan turbine), specific speed of pumps. Prediction of performance atother operating conditions. Performance characteristics of Turbines and pumps.

4

5 Air CompressorsApplication of compressed air, classification of compressor, reciprocatingcompressors, construction, work input, necessity of cooling, isothermalefficiency, heat rejected, effect of clearance volume, volumetric efficiency,necessity of multistage, construction, optimum intermediate pressure forminimum work required, after cooler, free air delivered, air flow measurement,capacity control. Roots blower and vane blower (descriptive treatment).

8

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 5/32

6 Rotodyanamic Air Compressors

Centrifugal compressor, velocity diagram. Theory of operation, losses, Adiabaticefficiency, effect of compressibility, diffuser, prewhirl, pressure coefficient, slipfactor, performance. Axial flow compressors, velocity diagram, degree of reaction, polytropic efficiency, surging, chocking, stalling, performance,comparison with centrifugal.

Gas turbines: Working principles, applications, open, closed cycle and theircomparison. Cycle modified to regeneration, reheat, inter cooling performance.Calculation of gas turbine work ratio, efficiency etc.

11

TutorialsOne hour per week is to be utilized for increasing the understanding the various Fluid and TurboMachinery techniques by practicing and problem solving to ensure that the students have properlylearnt the topics covered in the lectures. This shall include assignments, one quiz, one surprise testetc. The teacher may add any other academic activity to this so as to evaluate the student forhis/her in-semester performance.

Reference Books:1. “Hydraulic Machines”, V.P. Vasantdani, Khanna Publications.2. “Fluid Flow Machines”, N.S. Govindrao, TMGH Publications.3. “Turbo Machines”, S.M. Yahya, SP Publications.4. “Fluid Power Engineering”, D.S. Kumar, SKK Publications.5. “Steam & Gas Turbines”, R. Yadav, Charoctar Publications House.6. “Steam & Gas Turbines”, V. Ganeshan, TMH Publications.7. “Heat Engineering”, Kumar Vasantdani, MET Publications.8. “Thermal Engineering”, P.L. Balleny, Khanna Publications.9. “Gas Turbines & Compressor”, Cohen & Rogers, LST Publications.10. “Thermodynamics & Heat Engines – Vol-II”, R. Yadav, Central Book Depot.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 6/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

I Sem. U.G. Program in Mechanical Engineering

ME 302: Theory of Machines-I

Teaching Scheme: L: 3 T: 1 Credits: 4

Evaluation Scheme ISE: MSE: ESE: Minimum Passing Marks20% 30% 50% 40%

Objectives:

1. Understand the various concepts and terms used in theory of machines.2. Study of kinematics which deals with relative motion of parts constituting a machine

neglecting the forces producing the motion.3. To study the different types of planar mechanisms and its inversions.4. To study the graphical and analytical methods to analyze planar mechanisms and its

inversions.

5.

Study of various power transmission systems used in machines. And Study of controlsystems used in machines.6. As such students studying this subject will able to develop mechanisms and machine for a

specific application and analyze it.

1 Basic Concept of Mechanisms HrsLinks, kinematics pairs (lower and higher), kinematic chain, mechanisms,inversion of mechanisms, types of constraints, Grubbler’s criterion, slider crank chain and its inversions, double slider crank chain and it’s inversions, four barchain and it’s inversions. Pantograph, Exact and approximate straight linemechanisms, Steering gear mechanisms, Hook’s joint.

8

2 Velocity and Acceleration in Mechanisms (Graphical Methods)Velocity and acceleration diagram for different mechanisms using relativevelocity and acceleration method, Corriolis’ component of acceleration, Klein'sconstruction for slider crank mechanism, velocity analysis by instantaneous centermethod for four bar chain and slider crank chain.

8

3 Velocity and Acceleration in Mechanisms (Analytical Methods) a) Analytical Method: Kinematic analysis of slider cranks chain. 3

b) Vector Algebra Method: Position vector of point, relative position vector,loop closure equation, velocity and acceleration analysis for slider crank chain and its inversions and four bar chain.

4

4 Synthesis of MechanismChebychev method to find precision points, method of position, synthesis for fourbar chain and slider crank mechanism –two position, three position synthesis,Analytical method of synthesis by least square technique.

4

5 Cams Types of cams and followers, profiles of cams for specified motion of differentfollowers, specified counter cams- tangent cams circular arc cam, spring load onthe follower, jumping of follower and torque on camshaft.

7

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 7/32

6 a) Governors: Types of governor. Porter and Hartnell governor, controllingforce and stability of governor, hunting, sensitivity, isochronisms, governoreffort and power, insensitiveness of governors.

7b) Friction: Friction circle, friction in pivot bearings, friction in screws.

c) Flat Belt Drives: Types of flat belt, calculation of length and powertransmitted, belt tension ratio, actual tension in a running belt, centrifugal andinitial tension in a belt, slip and creep of belt.

TutorialsOne hour per week is to be utilized for increasing the understanding the various Theory of Machines - I techniques by practicing and problem solving to ensure that the students haveproperly learnt the topics covered in the lectures. This shall include assignments, one quiz, onesurprise test etc. The teacher may add any other academic activity to this so as to evaluate thestudent for his/her in-semester performance.

Problems Hrs1. Velocity and acceleration problems of mechanisms by relative

velocity and acceleration method.3 2

2. Velocity and acceleration problems of mechanisms by vector algebramethod. 2 2

3. Synthesis of mechanisms. 2 24. Numerical Problems on friction in bearing. 2 25. Numerical Problems on belt and rope drives. 2 26. Problems on CAM profile 4 4

Text Books:1. “Theory of Machines”, Ratan S.S, Tata McGraw Hill, New Delhi.2. “Theory of Machines”, P.L.Ballany, Khanna Publication, New Delhi.

3. “Theory of Machines”,

V.P. Singh, Dhanpat Rai and Sons.4. “Theory of Machines I and II”, Phakatkar, Nirali Publication, Pune.

Reference Books:1. “Theory of Machines”, Thomas Bevan, CBS Publishers, New Delhi.2. “Theory of Machines and Mechanism”, Shigley, McGraw Hill, New York.3. “Theory of Machines and Mechanism”, G.S. Rao and R.V. Dukipatti, New Age

International Publications Ltd. New Delhi.4. “Theory of Machines”, Shah and Jadhawani, Dhanpat Rai & Sons.5. “Theory of Machines”, Abdullah Shariff, McGraw Hill, New Delhi.6. “Theory of Machines”, Rattan S.S.7. “Theory of Machines”, Thomas Bevan.8. “Theory of Machines and Mechanisms”, Shigley.9. “Mechanism and Machine Theory”, Rao and Dukkipati.10. “Theory of Machines”, Dr. V.P. Singh.11. “Mechanical Vibrations”, Grover.12. “Theory of Machines”, Ballaney.13. “Theory of Machines”, Jagdishlal.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 8/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

I Sem. U.G. Program in Mechanical Engineering

ME 303: Metrology, Quality, Control and Measurement

Teaching Scheme: L: 4 T: -- Credits: 4

Evaluation Scheme ISE: MSE: ESE: Minimum Passing Marks20% 30% 50% 40%

Objectives:

1. Basic concepts of measurements are to be explained.2. Various techniques for measuring the dimensions in various applications are to be

elaborated.3. The importance of measurement in case of screw and gears is to be elaborated.4. Various statistical methods of measurement are to be introduced.5. Some basics of measurement and control are to be introduced.

6.

The principles of measurement of temperature, vibrations etc is to be explained.1 Measurements Hrs

International standards of length-Line and end measurement. Need of measurement, possible errors in measurement, slip gauges.

10

a) Tolerances and Gauging: Unilateral and bilateral tolerances, Limits, Fits,Types of Fits, IS specifications of limits, Importance of limits, system inmass production, limit gauges used for plain and taper works.

b) Measurement of Angles, Tapers and Radius: Bevel Protractor, Spiritlevel, Clinometers, angle Decker, C.M.M. standard balls and rollers for anglemeasurement, angle slip gauges, radius measurement of circular portion,measurement of concave and convex surface radius.

2 Magnification and Interferometrya) Magnification: Principles and characteristics of measuring instruments,

Mechanical, Optical, electrical, Pneumatic method of magnification.

8b) Interferometry: Principle of Interferometry and application in checking of

flatness, angle and height.

c) Surface Finish: Types of textures obtained during m/c operation, CLAvalues, direction of lay, texture symbols, instruments used in surface finishassessment.

3 Screw and Gear Inspection

a) Measurement of External Threads: Different errors in screw threads,measurement of forms of thread with profile projector, pitch measurement,measurement of thread diameter with standard wire, screw threadmicrometer. 6

b) Measurement of Spur Gears: Run out checking, Pitch measurement,profile checking, backlash checking, tooth thickness measurement, alignmentchecking, errors in gears, checking of composite errors.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 9/32

4 Quality Control and Sampling Inspection

a) Quality Control:1. Concept of Quality and quality control, elements of quality and its

growth, purpose, setup, policy and objective, factors controlling andquality of design and conformance, balance between cost and qualityand value of quality.

2. Introduction to topic such as in process quality, quality circles, qualitymanagement, total quality control, ISO 9000 and equivalent Indianstandards, Six sigma, Zero defect, TQM, TQC, QFD, Kizen.

10

b) Acceptance Sampling: Sampling inspection and percentage inspection,basic concept of sampling inspection, operating characteristic curves,conflicting interests of consumer and producer, producer and consumersrisks, AWQL, LTPD, ADGL, single and double sampling plans.

5 Measurement of Temperature and Pressurea) Importance, thermometer, thermocouple, calibration, Measurement of low

temperature.7

b) Pressure and vacuum measurement, bordon tubes, dead weight testers,diaphragm, LVDT, Piezo-electric, McLeod, Pitot tube.

6 Measurement of Vibration, Sound and Straina) Importance, classification of vibration measuring instruments, seismic

instruments, accelerometers, acoustical measurement, sound pressure andpower levels, types of microphones, sound level meters. 10

b) Principles of strain gauges, gauge factor, mounting of strain gauge,applications to measure – load, force and torque.

Text Books:1. “Engineering. Metrology”, R.K. Jain, Khanna Publisher, 1972, 1 st Edition.2. “Statistical Quality Control”, R.C. Gupta, Khanna Publication, 1978, 1 st Edition.3. “I.S. 919/1963 and I.S. 2709/1964”. 4. “Engineering Metrology”, Hume K.G., Mc Donald, Technical & Scientific, London, 14 th

Edition.5. “Statistical Quality Control”, Mahajan.6. “Lean Six Sigma”, Michael L. Geoege, McGraw-Hill Publication.7. “Mechanical Measurements”, Beckwith & Buck and Roy D. Marangoni, Narora

Publishing House, New Delhi, 2006, 5 th Edition.

Reference Books:1. “Engineering Metrology”, I.C. GUPTA, Dhanpat Rai and Sons, 1988, 2 nd Edition.2. “Practical Engineering Metrology”, Sharp K.W.B. Pitman, London, 1973, 1 st Edition.3. “Statistical Quality Control”, A.L. Grant, 1965, 3 rd Edition.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 10/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

I Sem. U.G. Program in Mechanical Engineering

ME 304: Advanced Production Systems

Teaching Scheme: L: 3 T: -- Credits: 3

Evaluation Scheme ISE: MSE: ESE: Minimum Passing Marks20% 30% 50% 40%

Objectives:

1. The global concept of production and practices in the field are to be communicated.2. Automation requirement and practices are to be elaborated.3. The concept of Group technology is to be emphasized from the point of view of ease of

PPC.4. The concept and perspective of CIM is to be explained.5. The use of computer for production.

6.

The use of computer for developing and using Database for future use is to be emphasized.1 Fundamentals of Production Systems and Automation Hrs

Types of Production system approach to production, conceptual model of closedloop production system, current trends in manufacturing. Automation –definition, need, types, advantages, limitations, and strategies. Future automatedfactories.

7

2 Advanced Machine Control Adaptive control, definition, sources, typical adaptive control systems,advantages, monitoring. 5

3 Group Technology and F.M.S.Group Technology - part families, PFA, classification and coding system(OPTIZ, MICLASS, CODE and BRISCH), advantages and limitations.FMS – components, work stations, material handling devices, and computercontrol system, ASRS. Advantages and limitations.

7

4 Computer Integrated Manufacturing Systems CIMS, Introduction, scope, evaluation, elements, socio-techno economical

justification, steps to the implementation of CIM, limitations. 8

5 Computerized Production Systems Need, CAPP, MRP and MRP-II, Shop floor control concept, bar code technologyand developments. Data acquisition systems for automated data collection. 6

6 Computer Network and Database Management Hierarchy, network architecture, LAN, MAP and TOP, Database managementand DBMS, RDBMS, Expert systems, simulation of production systems. 7

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 11/32

Reference Books:1. “Automation Production Systems and CIM”, M.P. Grover, PHI.2. “The design and Operation of FMS” Rankey P.G. IFS Publications.3. “CAD/CAM/CIM” P. Radhakrishnan, New Age International.4. “Computer Integrated Manufacturing” Khire M.Y. and Joshi S.G., 16 th July Publication.5. “Principles of CIM”, Kant Vajpayee, PHI.6. “CAD/CAM”, Grover M.P., Zimmer E.W., PHI.7. “Group Technology Production Methods in Manufacturing ”, Gallagher C.C. and Knight

W.A., Ellis Harvard Ltd.8. “CAD/CAM (Concepts and Applications) ”, R. Alavala and Chennakesava, PHI.9. “Computer Integrated Manufacturing” A. Apavudeenm and N. Venkateshwaran, PHI.10. “Computer Aided Design and Manufacturing”, K .Lalit Narayan and K Mallikarjuna Rao,

MMM Sacker.11. “CAD/CAM Principles and Practice and Manufacturing Management”, Chris McMahon

and Jimmy Browne, Pearson Education.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 12/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

I Sem. U.G. Program in Mechanical Engineering

HS 302: Operation Research

Teaching Scheme: L: 3 T: 1 Credits: 4

Evaluation Scheme ISE: MSE: ESE: Minimum Passing Marks20% 30% 50% 40%

Objectives:

1. The knowledge of operations research and its applications is of vital importance.2. Today’s business has to face a large number of constraints and these constraints make the

decision process more complex and time – consuming.3. The management is interested in having an overall view of the method of optimizing

profits.4. To take decision on scientific basis, operation research (Quantitative techniques) provides

various alternative methods.5. Operation research has been successfully applied in industry, defense, agricultural andpublic utilities in the fields of production, blending, product mix, inventory control.

6. Considering above points, tomorrows business executives and managers must have a soundknowledge of operations research techniques.

1 Introduction of Operations Research and Linear Programming Problem Hrs History and development of OR, Applications, modeling in operations research,

O.R. models and their applications. Formulation of linear programming problem,Graphical solution to solve LPP, Simplex procedure for maximization andminimization.

7

2 Duality Concept and Integer Programming Introduction, Duality concept, dual simplex method for LPP, Gomerys cuttingplane method for solving integer programming problems.

7

3 Transportation and Assignment ModelTransportation Model: Mathematical formulation, methods to obtain initialbasic feasible solution (IBFS), NWCR and VAM, conditions for testingoptimality, MODI method for testing optimality solution of balanced andunbalanced problems, Degeneracy and its resolution.

Assignment Model: Mathematical statement, Methods to solve balanced andunbalanced assignment problems, Maximization problems, Assignment withrestrictions, Traveling salesman problem.

7

4 Dynamic and Non-Linear ProgrammingDynamic Programming: Introduction, Bellman’s Principle of optimality,shortest route (stage coach) problem, maximization problem (Cargo Loadingproblem).

Non Liner Programming: Introduction, Lagrangean method, Kuhn Tuckerconditions for solutions of non linear programming problems.

7

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 13/32

5 Decision and Games Theory

Decision Theory: Introduction, Pay off table, Opportunity loss or regret table,Decisions under uncertainty, Laplace Criterion, Hurcuilicz principle, Decisionsunder risk – maximum likelihood criteria, Expectation principle, Expectedopportunity loss or expected regret decision trees.

Games Theory: Introduction, Minimax and maximin principle, Solution of zero

sum two persons games – Saddle point algebraic method, Dominance properties,Graphical method and solutions of games by LPP.

5

6 Queuing and Replacement ModelQueuing Model: Introduction, Queuing system, Transient and steady states,Terminology, Probability distributions in queuing models, Kendall’s notationclassification of queuing models, Model I (M/ M/ I): (00/fcfs) birth and deathmodel.

Replacement Model: Replacement problem, Replacement model for itemswhose maintenance cost increases with time (money value constant) and withchange in money value, Selection of best machine, Replacement of items that failsuddenly, Individual and group replacement policies.

7

TutorialsOne hour per week is to be utilized for increasing the understanding the various operationsresearch techniques by practicing and problem solving to ensure that the students have properlylearnt the topics covered in the lectures. This shall include assignments, one quiz, one surprise testetc. The teacher may add any other academic activity to this so as to evaluate the student forhis/her in-semester performance.

Reference Books:1. “Operations Research”, R. Panneerselvam, PHI, 2002.2. “Operations Research – An Introduction”, Hamdy Taha, PHI, 2003, 7 th Edition.3. “Operations Research”, Susy Philipose, T.M.H., New Delhi.4. “Operations Research”, S. D. Sharma, Kedarnath and Rannalt Publication.5. “Operations Research”, Hira and Gupta, S. Chand and Company.6. “Fundamentals of OR”, Ackoff R. L. and M. W. Saselni, Willey, New York.7. “Operations Research”, A.P. Verma.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 14/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

I Sem. U.G. Program in Mechanical Engineering

ME 351: Fluid and Turbo Machinery Lab

Teaching Scheme: P: 2 Credits: 1

Evaluation Scheme ISE: ESE: Minimum Passing Marks60% 40% ISE: 40% ESE: 40%

Term Work1. Study & Trial on Pelton Turbine.2. Study & Trial on Francis Turbine.3. Study & Trial on Centrifugal Pump.4. Study & Trial on Reciprocating Compressor. 5. Study of Gas Turbine.

Reference Books:1. “Hydraulic Machines”, V.P. Vasantdani, Khanna Publications.2. “Fluid Flow Machines”, N.S. Govindrao, TMGH Publications.3. “Turbo Machines”, S.M. Yahya, SP Publications.4. “Fluid Power Engineering”, D.S. Kumar, SKK Publications.5. “Steam & Gas Turbines”, R. Yadav, Charoctar Publications House.6. “Steam & Gas Turbines”, V. Ganeshan, TMH Publications.7. “Heat Engineering”, Kumar Vasantdani, MET Publications.8. “Thermal Engineering”, P.L. Balleny, Khanna Publications.9. “Gas Turbines & Compressor”, Cohen & Rogers, LST Publications.

10. “Thermodynamics & Heat Engines – Vol-II”, R. Yadav, Central Book Depot.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 15/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

I Sem. U.G. Program in Mechanical Engineering

ME 352: CAM Lab

Teaching Scheme: L: 1 P: 2 Credits: 2

Evaluation Scheme ISE: ESE: Minimum Passing Marks60% 40% ISE: 40% ESE: 40%

Hrs1 Automation in manufacturing, product cycle with and without CAD/CAM,

Definition of CAD and CAM, Types of productions, Numerical control definitionand history.

2

2 Main components of NC system, Advantages and disadvantages of NC, CNC,DNC, FMC (FMM) etc. The NC procedure, NC coordinate system fixed zero andfloating zero concept, types of NC motion control systems, types of NC words.

3

3 Types of formats used for NC part programming, manual part programming(manual data input), one shot & modal command, radius and diameterprogramming.

2

4 G and M codes, circular interpolation, linear interpolation, Absolute preset G92,tool length compensation, cutter radius compensation, sub routine, DOloop,Canned Cycle.

3

5 Study of canned cycles for Turning Machine & Milling Machine e.g. G70, G71,G74, G73.

2

6 Study and use of Co-ordinate Measuring Machine. 1

Practical1 Developing four part programs for turning centre (NC lathe) as mentioned below:

a) Plain turning and grooving (parting).b) Taper and profile turning.c) Thread turning. d) Peck (Deep hole) drilling.

2 Developing four part programs for NC milling machine:a) Edge milling Job1.b) Edge milling Job2.c) Pocket milling job on retrofitted 2 axis NC vertical milling machine.d) Pocket milling job on table mounted 3 axis NC milling trainer.

3 Industrial visit to NC machining facility and report of the same.

Reference Books:1. “CAD/CAM”, Grover and Zimmer.2. “CAD/CAM”, P. Radha Krishna and S. Subramanyan.3. “CAD/CAM Theory and Practice”, Zeid.4. “CAD/CAM”, Rao and Tiwari.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 16/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

I Sem. U.G. Program in Mechanical Engineering

ME 353: Metrology, Quality, Control and Measurement Lab

Teaching Scheme: P: 2 Credits: 1

Evaluation Scheme ISE: ESE: Minimum Passing Marks60% 40% ISE: 40% ESE: 40%

Term Work1. Study and use of various metrology instruments- vernier calipers, micrometers, height

gauge, height master, etc.2. Calibration of dial gauge.3. Screw thread measurement and Gear inspection (2 different experiments).

4.

Use of sine bar, standard ball and roller for angle measurement.5. Use of comparators and optical flat.6. Temperature measurement using Thermocouple, RTD and Thermisters.7. Testing a mechanical pressure gauge using Dead Weight Pressure Gauge tester.8. Vacuum measurement using U-tube manometer and Mechanical vacuum gauge.9. Vibration measurement using Seismic instruments and Acoustic measurement using Sound

Level Meter.10. Study of Statistical Quality Control Techniques-X bar, R&P charts, OC curves.

Text Books:1. “Engineering. Metrology”, R.K. Jain, Khanna Publisher, 1972, 1 st Edition.2. “Statistical Quality Control”, R.C. Gupta, Khanna Publication, 1978, 1 st Edition.3. “I.S. 919/1963 and I.S. 2709/1964”. 4. “Engineering Metrology”, Hume K.G., Mc Donald, Technical & Scientific, London, 14 th

Edition.5. “Statistical Quality Control”, Mahajan.6. “Lean Six Sigma”, Michael L. Geoege, McGraw-Hill Publication.7. “Mechanical Measurements”, Beckwith & Buck and Roy D. Marangoni, Narora

Publishing House, New Delhi, 2006, 5 th Edition.

Reference Books:1. “Engineering Metrology”, I.C. GUPTA, Dhanpat Rai and Sons, 1988, 2 nd Edition.2. “Practical Engineering Metrology”, Sharp K.W.B. Pitman, London, 1973, 1 st Edition.3. “Statistical Quality Control”, A.L. Grant, 1965, 3 rd Edition.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 17/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

I Sem. U.G. Program in Mechanical Engineering

ME 359: Workshop

Teaching Scheme: P: 2 Credits: 1

Evaluation Scheme ISE: Minimum Passing Marks100% 40%

Term Work

1. A job consisting following operations with few components(composite job)2. Operations like turning , boring, tapping, threading, milling, shaping etc.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 18/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

II Sem. U.G. Program in Mechanical EngineeringME 305: Heat Transfer

Teaching Scheme: L: 3 T: 1* Credits: 3.5

Evaluation Scheme ISE: MSE: ESE: Minimum Passing Marks20% 30% 50% 40%

Objectives:

1. To study different modes of heat transfer, their analysis and applications.2. In various applications where heat energy transactions takes place is to be understood.3. This is further step from their earlier study of basic thermodynamics and laws of

thermodynamics.4. This will help students in industries for different application they will have to face and

solve.

1 Introduction HrsModes of heat transfer. The laws of heat transfer, Thermal conductivity andcoefficient of heat transfer.

2

2 Conduction Simple steady state problems in heat conduction, concept of thermal resistanceand conductance Electrical analogy of thermal circuits. General equation of temperature field in three dimensional Cartesian co-ordinate systems. Laplaceand Poisson’s equations. Deduction of one dimensional steady state conductionequations. Application of above (one dimensional case) equation to the system of plane wall (including composite structure) as well as to the system with radialheat conduction i.e. cylinders & Sphere (including composite structures) steadystate conduction one dimensional) through extended surface (fins) of constantcross section. Heat Transfer through fins, fin efficiency and effectiveness. Onedimensional steady state heat conduction with uniform heat generation, (planewall & solid cylinder) critical radius of insulation. Thermal conductivity of engineering materials. Effect of temperature on the conductivity of material.Influence of thermal conductivity variation on the temperature profile and rate of heat conduction for one dimensional steady state system. (for plane wall) Conceptof unsteady state heat conduction. Transient heat flow system with negligibleinternal resistance.

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3 Radiation Nature of thermal radiation, definitions of absorbtivity, reflectivity,transmissivity, monochromatic emissive power, total emissive power andemissivity. Concept of black body & gray body. Kirchoffe laws, Weins law andPlanck’s law. Deduction of Stefan Boltzman equation. Lambert’s cosine rule,Intensity of radiation. Energy change by radiation between two black surfaceswith non-absorbing medium in between and in absence of reradiating surfaces.Geometric shape factor. Energy exchange by radiation between two gray surfaceswithout absorbing medium and absence of reradiation and radiosity. Radiationnetwork method, network for two surfaces which see each other and nothing else.

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* Tutorials to be conducted on alternative weeks

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 19/32

4 Convection Nature of convection, free and forced convection, convective heat transfercoefficient (h) and Nusselt number. Knowledge of the methods of evaluation of ‘h’ dimensional analysis, exact and approximate boundary layer analysis byanalogical method (knowledge of boundary layer analysis be only descriptive innature and must not include derivations or solutions of mathematical equationsfor any particular cause) Concept of reference temperature, Empirical correlationsfor forced and free convention as applied to some simple cases of tubes, plates (indifferent positions).

8

5 Boiling and Condensation Nucleate and film boiling phenomenon: drop wise and film wise condensation,Nusselt’s theory of condensation nature of heat transfer in such phenomenon.

Introduction to Mass Transfer: Introduction, modes of mass transfer, analogybetween heat and mass transfer, Mass diffusion, (Mass basis/Mole basis/Fick’slaw of diffusion).

3

6 Heat Exchangers Exchangers, Tubular heat exchangers, Extended surface heat exchangers.

Classification according to flow arrangement. Fouling factor, mean temperaturedifference, LMTD for parallel flow, counter flow, mean temperature for crossflow, correction factor, special cases. The effectiveness by NTU method,effectiveness of parallel, counter flow and cross flow heat exchangers otherdesign consideration. Heat pipe component and working principle.(Elementarytreatment only) Types of Heat exchangers direct transfer type, Storage types,Direct contact types heat.

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TutorialsOne hour per alternate week is to be utilized for increasing the understanding the various Heat &Mass Transfer techniques by practicing and problem solving to ensure that the students haveproperly learnt the topics covered in the lectures. This shall include assignments, one quiz, one

surprise test etc. The teacher may add any other academic activity to this so as to evaluate thestudent for his/her in-semester performance.

Text Books:1. “Heat and Mass Transfer”, S.C. Arrora and S. Domkundwar, Dhanpat Rai and Sons,

Delhi.2. “Fundamentals of Heat and Mass Transfer”, C.P. Kothandaraman.3. “Heat and Mass Transfer”, Dr. D. S. Kumar, S.K. Kataria & Sons, Delhi.4. “Heat Transfer”, Chapman A.J., McGraw Hill Book Company, New York.

Reference Books:

1. “Heat Transfer – A Practical Approach”, Ynus. A. Cengel, Tata McGraw Hill.2. “Heat Transfer”, J.P. Holman, McGraw Hill Book Company, New York.3. “Fundamentals of Heat and Mass Transfer”, R.C. Sachdev, Willey Eastern Ltd.4. “Heat Transfer”, P.K. Nag, Tata McGraw Hill Publishing Company Ltd., New Delhi.5. “A Text Book on Heat Transfer”, Dr. S. P. Sukhatme.6. “Heat and Mass Transfer”, R.K. Rajput, S. Chand & Company Ltd., New Delhi.

110055.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 20/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

II Sem. U.G. Program in Mechanical Engineering

ME 306: Theory of Machines-II

Teaching Scheme: L: 3 T: 1* Credits: 3.5

Evaluation Scheme ISE: MSE: ESE: Minimum Passing Marks20% 30% 50% 40%

Objectives:1. Understand the various terms used in machine dynamics and kinetics.2. Study of gear terminology and drives.3. Study of dynamics of rotating and reciprocating parts.4. Study of causes, types and effects of vibrations in machine parts.5. As such students studying this subject will able to analyze the machine elements and

mechanisms dynamically for smooth running of machines.1 Toothed Gearing HrsGeometry of motion, Gear geometry, Types of gear profile- involute & 10

cycloidal, Theory of Spur, Helical & Spiral gears, Interference in involutetooth gears and methods for its prevention, Contact ratio, Path of contact,Efficiency and center distance of spiral gears.Gear Trains: Types of Gear train- Simple, Compound, Epicyclic, Revertedgear train, Tabular method for finding the speeds of elements in epicyclicgear train, Differential gear box.

2 Kinetic Analysis of Mechanisms 7

Inertia Force and Torque, D’Alembert’s Principle, Dynamically equivalentsystem, force analysis of reciprocating engine mechanism. Function of flywheel and study of turning moment diagrams.

3 Gyroscope 3Gyroscopic couple, Spinning and Precessional motion, Gyroscopic effect oni) Aero plane ii) Ship iii) Four-Wheeler iv) Two –Wheeler.

4 Balancing 6Static and Dynamic balancing of rotary and reciprocating masses. Primaryand Secondary forces and couples. Direct and Reverse cranks. Balancing of Single cylinder, Multi cylinder-In-line and V-Engines. Application of Balancing.5 Vibrations 4Basic concepts and definitions, vibration measuring parametersDisplacement, Velocity, Acceleration, Frequency, Free and forced vibrations.Types of damping, Equivalent Springs.

6 Single Degree of Freedom Systems 10Free vibrations with and without damping (Rectilinear, Torsion &Transverse), degree of damping. Logarithmic decrement, Equivalent viscousdamping, Coulomb damping.Forced vibrations with viscous damping, magnification factor, frequencyresponse curves, vibration isolation and transmissibility. Whirling of Shaftsand Critical speeds (No numerical treatment).

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 21/32

* Tutorials to be conducted on alternative weeks

TutorialsOne hour per alternate week is to be utilized for increasing the understanding the various Theoryof Machine-II techniques by practicing and problem solving to ensure that the students haveproperly learnt the topics covered in the lectures. This shall include assignments, one quiz,one surprise test etc. The teacher may add any other academic activity to this so as to evaluate thestudent for his/her in-semester performance. (Any six tutorials)1. Problems on epicyclic gear train using tabular method.2. Problems on flywheel.3. Problems on Gyroscope.4. Problems on dynamic balancing of machines.5. Problems on Direct and Reverse crank method of balancing.6. Study of vibration measurement parameters.7. Problems on free vibrations with and without damping (Rectilinear, Torsion & Transverse).8. Problems on forced vibrations.

Text Books:1. Theory of Machines”, Shah and Jadhawani, Dhanpat Rai & Sons.2. “Theory of Machines”, Abdullah Shariff, McGraw Hill, New Delhi.3. “Theory of Machines”, Rattan S.S., TMGH Publications.4. “Theory of Machines”, Thomas Bevan, Orient Longman Ltd.5. “Theory of Machines & Mechanisms”, Shigley, MHBC Publications.6. “Mechanism and Machine Theory”, Rao and Dukkipati, PHI Ltd.7. “Theory of Machines”, Dr. V.P.Singh.8. “Mechanical Vibrations”, Grover, PHI Ltd.9. “Theory of Machines”, Ballaney, Khanna Publications.10. “Theory of Machines”, Jagdishlal.11. “ Dynamics of Machinary”, R.B.Patil

Reference Books:1. “Theory of Machines”, Thomas Bevan, CBS Publishers, New Delhi.2. “Theory of Machines and Mechanism”, Shigley, McGraw Hill, New York.3. “Theory of Machines and Mechanism”, G.S. Rao and R.V. Dukipatti, New Age Int.

Publications Ltd. New Delhi.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 22/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

II Sem. U.G. Program in Mechanical Engineering

ME 307: Machine Design-I

Teaching Scheme: L: 3 P: 2 Credits: 4

Evaluation Scheme ISE: MSE: ESE: Minimum Passing Marks20% 30% 50% 40%

Objectives:

1. To make the successful design of basic mechanical elements, a procedure is to be studied.2. The design procedure to decide specifications of common mechanical elements in

machines and mechanisms be studied. Such a design of levers, shafts, couplings, powerscrews, bearings, welded/ riveted joints etc.

3. Study regarding selection of material for above mentioned mechanical components.

1 Concept of Machine design HrsDesign process, Design procedure, Types of loads, Factor of safety- its selection& significance, Theories of elastic failure & their applications, General designprocedure, Review of various engineering material properties & I.S. code of various materials, Factors governing selection of Engineering materials.

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2 Design of machine elements against static loading -knuckle joint, Turn buckle,Levers etc.

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3 Types of welded, bolted & riveted joints. Design of welded, Bolted & Riveted joints subjected to transverse and Eccentric loads.

5

4 Design of solid & hollow shafts, transmission & line shafts, splined shafts, Typesof couplings, Design of Muff, Rigid flange & Flexible bushed pin type flangecouplings, Design of keys & splines.

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5 Design of Springs:Various types of springs and their applications, Design of Helical, Compression& Tension springs subjected to static loading, Stresses induced in helical springs.

Design of Power Screw: Forms of threads, Design of power screws & nuts, Types of induced stresses,efficiency of power screw, self locking and overhauling properties, Introductionto re -circulating ball screw.

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6 Design of Flywheel and PulleyFundamental equation of motion, Torque analysis, Stresses in flywheel rim &spokes, Design of solid & rimmed flywheels, Design of pulleys Flat & V beltpulley, Selection of flat, V belts and chain drives from the manufacture’scatalogue.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 23/32

Practical:Part 1

1. Study of engineering materials and their applications. e.g. steels, CI, non-ferrous materials,

plastics, glass fiber, rubber, special purpose steels, alloys. etc. Their properties,composition and applications.

2. Design Projects.Design of machine elements - Design report, drawings of assembly and details of thedesigned project on A2 size paper.

i. Design of knuckle joint / Turn buckle /Leversii. Design of power screws

iii. Design of couplings

Part 2Assignments:

1. Two problems on design of levers.2. Two problems on design of shafts.3. Two problems on design of springs.4. Two problems on design of welded joints

Text Books :1. “Design of Machine Elements”, V.B.Bhandari, TMGH Publication.2. “Design of Machine Element”, J.F. Shigley.

Reference Books : 1. “Machine Design”, R.K. Jain, Khanna Publications.2. “Machine Design”, Pandya Shah, Character Publishing House.3. “Machine Design Integrated Approach”, Robert L. Norton, Pearson Education.4. “Design of Machine Element”, M.F. Spotts, Prientice Hall.5. “PSG Design Data Book”.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 24/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

II Sem. U.G. Program in Mechanical Engineering

ME 308: Mechatronics

Teaching Scheme: L: 3 T: 1* Credits: 3.5

Evaluation Scheme ISE: MSE: ESE: Minimum Passing Marks20% 30% 50% 40%

Objectives:

1. Introduction of interdisciplinary applications in engineering.2. Awareness of pre-requisites of different control areas.3. Introductory information about simple and user friendly devices for control and

programming.4. Concepts of different user-friendly devices for programmable controls.

5.

Awareness about robots and its applications.6. Awareness about latest in the field e.g. MEMs etc.

1 Introduction HrsIntroduction to Mechatronics, definition, origin, history, scope and importance tointerdisciplinary approach, overview, role of electronics in Mechatronics,applications in day to day life.

4

2 Industrial Control Devices - Classification of control devices- Switches: Manually operated, mechanically operated, process switch,temperature switch, pressure switch, flow switch, level switch, electricallyoperated, magnetic switch etc.- Relays and contactors- Microprocessor and microcontroller: Concept, application area.

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3 Signal processing - Introduction: Advantages of electrical signal conditioning- Analog signal processing: Linearisation, conversions, signal transmission- Operational amplifiers: Typical Op-Amp specifications, speed amplifier circuits- Digital signal conditioning: Digital signals and timing diagrams, sequentiallogic- A/D and D/A converter: Type of converters, typical applications.

8

4 Programmable Logic Controllers- Introduction- Relay logic control: Relay logic, ladder diagrams, symbols, ladder diagrams forAND, OR, NOT, Latch logic- Programmable logic controller (PLC): Introduction, definition, hardware,architecture, working, operation, applications, comparison of PLC with hardwiredrelay logic control; computer & distributed control system (DCS), PLC

7

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 25/32

programming, PLC transfer function.* Tutorials to be conducted on alternative weeks

5 Robotics

Introduction, definition, automation and robotics, anatomy, classification,configuration, specifications, robot drive systems, grippers, robot sensors andvision, robot control concept, robot programming.

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6 MEMs and Nanotechnology- MEMS: Concept, background, micromachining, microactuators, fabricationtechnology- Nanotechnology: Concept, scope, safety measures regarding nano components.

5

TutorialsOne hour per alternate week is to be utilised for problem solving to ensure that the students haveproperly learnt the topics covered in the lectures. This shall include assignments, quiz, surprise testetc. The teacher may add any other academic activity to this so as to evaluate the student forhis/her in-semester performance.

Text Books:1. “Programmable Logic Controller – Principles and Applications”, Webb and Reis, Prentice

Hall of India, ISBN 81-203-2308-4.2. “Introduction of 8085”, Gaonkar, Penram International Publishing (I) Pvt. Ltd.3. “Programmable Logic Controller – Programming Methods and Applications”, Hackworth

J.R and Hackworth D. Jr, Pearson Education.4. “Process Control and Instrumentation”, Johnson C.D.5. “Introduction to PLC”, Gary Dumming, Delmar Publications.6. “Industrial Robotics – Tehnology, Programming and Applications”, Groover N.P., Nagel

R.N., Ordey N.G. et al, Mc Graw Hill International.7. “Mechatronics and Measurement Systems”, Alciatore D.G. and Histand M.B., TMH, 2003.

8. “Mechatronics”, Dan Necsulescu, Pearson Publications, 2007.9. “MEMS”, Mahalik N.P., TMC, 2007.10. “Robotcs” , Appu Kuttan K.K., IK International

Reference Books:1. “Mechatronics System Design”, Kolk R.A. and Shetty Devdas, Thomson Learning, 2007,

3rd Edition.2. “Robotic Engineering, An Integrated Approach”, Klafter R.D. and Chmielewski T.A.,

Michael Negin, PHI, 2003. 3. “Manufacturer’s Manuals for different PLC Systems”.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 26/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

II Sem. U.G. Program in Mechanical Engineering

HS 301: Industrial Management

Teaching Scheme: L: 3 T: 1 Credits: 4

Evaluation Scheme ISE: MSE: ESE: Minimum Passing Marks20% 30% 50% 40%

Objectives :

1. To provide study of management of organizations and manufacturing industries.2. To offer knowledge of :

a. Time tested principles.b. Basic concepts evolving theories.c. Emerging ideas, latest techniques.d. Ever changing procedures and practices in the field of management.

3.

To motivate the students to enhance his/her personality in the dynamic and continuallychanging world of business.1 Business Environment Hrs

Introduction, factor affecting business, external environment, business ethics,social responsibility of business.

Management: Definition, nature, level, management environment.3

2 Functions of ManagementPlanning : Need, Nature, Types, Steps, Decision making, Forecasting methods. 3Organizing : Importance, process, principles, types: Functional product matrixnetwork, organizational culture. 2

3 Staffing : Nature and purpose, recruitment polices and selection procedure.Induction and performance appraisal. 3

Directing:a) Business Communication: Importance, process, types, barriers and

remedies, key communication skills.b) Motivation: Components, Applications of motivation, Participative

management.c) Leadership: Meaning, leadership style, working with teams.

4

Controlling: Requirement of controlling, basic process, control technique,Budgetary control. 2

4 Introduction to functional areas asMarketing Management: Concept, Objectives, market segmentation, marketingmix, market research, Advertising: need, objective advantages and types.

3

Financial Management: Sources of finance, capital types, financial institution,financial statements balance sheet, Profit & Loss A/C (contents only). 3Production Management: Selection of site, plant layout, objectives principles,merit and demerit of each type, function of P.P.C., maintenance management. 3

Human Resource Management: Functions of H.R.M., Industrial relation,training and development, wage administration and incentives plans. 3

5 Materials ManagementScope, function, purchasing objectives, 5-R principles, purchasing policies andprocedure, vendor development, Inventory management. EOQ, ABC and related

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 27/32

analysis.

6 Entrepreneurship Development Program: Concept of entrepreneur, Qualitiesrequired, factors promoting entrepreneurship, Reasons for entrepreneurshipfailure, Entrepreneurship development.

6S.S.I.: Definition of SSI, Procedure to start SS unit. Institution offering assistanceto SSI, problems of SSI.Legal Aspects: Factory act, consumer protection act, industrial safety act, cyberlaw. Intellectual property right: patent need advantage, procedure.

Tutorial: One hour per week is to be utilized for problem solving and analyzing various industrial issuesthrough case study to ensure that the students have properly learnt the topics covered in thelectures. This shall include assignments, tutorials, quiz, and surprise test, declared test, seminars orany other similar component.

Following tutorials shall be considered for in-semester evaluation of a student.1. Balance sheet, Profit & Loss A/c, Financial ratios.2. Cost Sheet.3. ABC analysis.4. EOQ and related aspects.5. Feasibility report writing.

Case study in detail is to be carried out by a group of maximum 3 students. The various cases to bestudied are:

1. Decision analysis.2. New product launch.3. Recruitment procedure.4. Office communication.5. Leadership styles.6. Purchasing activities,7. Incremental analysis of cost.

8.

Legal aspects.

Text Books:1. “Essentials of Management”, Koontz O'Donell, Tata McGraw Hill Publication.2. “Industrial Engineering and Management”, O.P. Khanna, Prentice Hall of India Pvt. Ltd.3. “Organizational Management”, Bunga Sharma.4. “Finance for Non-Financial Managers”, B. K. Chatterjee.5. “Business Management”, Bose Talukdar.

Reference Books:

1. “Management”, Stoner, Prentice Hall of India Pvt. Ltd.2. “Marketing Management”, Philip Kotler, Prentice Hall of India Pvt. Ltd.3. “Industrial Management”, Telsung, S. Chand Publication.4. “Human Resource Management”, Ashwathappa, Tata McGraw Gill Publishing Co.5. “Essentials of Human Resources Management and Industrial Relation”, P.

Subbarrao, Himalaya publication.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 28/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

II Sem. U.G. Program in Mechanical Engineering

ME 309: Automatic Control and Fluid System

Teaching Scheme: L: 3 T: 1* Credits: 3.5

Evaluation Scheme ISE: MSE: ESE: Minimum Passing Marks20% 30% 50% 40%

Objectives:

1. To provide good working knowledge of fluid power and control system.2. To study in detail about principles of hydraulics and pneumatics and its applications.3. To study different components and accessories used in fluid power and control system.4. To understand the concept of pressure and force physics in fluid power system.5. To study maintenance of the fluid power system and control systems.6. To apply the theory for new developments.

Hrs1 Need of Control, Manual Vs Automatic Control, Advantages of automatic

control. Open loop Vs Closed lop control, General control system. Mathematicalconversion of control components: Helical spring, Viscous damper & theircombinations, resister, inductors, capacitor, series and parallel electrical circuitand mechanical systems. Thermal and fluid system, direct and inverse analog,grounded chair representation for material system. Block diagram algebra, rulesof block diagram algebra, reduction of block diagrams, block diagrams transferfunctions, representations of speed, temperature & fluid systems,AC & DCMotors.

5

2 Linearization of nonlinear functions. Linearization of operating curves. Steadystate analysis & equilibrium.

a) Modes of Control: i) On Off Control ii)proportional Control iii) Integral(iv) Control v) Derivative(vi) Control vii) P I viii) P D ix) P I D control(including analytical treatment).

b) Transient Response: Distance zeros, Repeated zeros, Complex conjugatezeros, Damping and Natural Frequency, General form of transientresponse, Routz’s Stability criteria.

6

3 Root Locus MethodSignificance of root locus, Construction, General Procedure, use of software.

a) State Space Method: System representation- direct programming, parallel

programming, series programming, General programming, closed loopsystem, use of software.

b) Frequency Response Method: Logarithmic representation, Experimentaldetermination of frequency response, system types, polar plots, use of software.

c) Introduction to System Compensation: Lead compensation, Lagcompensation, & Lead-lag compensation.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 29/32

* Tutorials to be conducted on alternative weeks

4 Instruction to Fluid Power SystemHydraulic and Pneumatic systems, their components, Application areas, Meritsand demerits, ISO: JIC symbols used in fluid power, Fluid properties. 4

5 Hydraulic Systems Elements Strainer, filters, pumps, conductor, connector, pressure control valves, flow

control valves, direction control valves, actuators, Mounting of actuators.Hydraulic Circuit: Linear, regenerative, meter in, meter out, sequencing.

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6 Pneumatic System ElementsFilter, regulator, lubricator, heat exchanger, Time delay valves, shuttle valve,solenoid valves, and quick exhaust valve. Pneumatic circuits, Fluid power systemmaintenance.

8

TutorialsOne hour per alternate week is to be utilised for increasing the understanding the variousHydraulics and Pneumatic circuits, components and Machinery day to day in use by practicing and

problem solving to ensure that the students have properly learnt the topics covered in the lectures.This shall include assignments, one quiz, one surprise test etc. The teacher may add any otheracademic activity to this so as to evaluate the student for his/her in-semester performance.

Text Books :1. “Industrial Hydraulic Manual”, Vickers manual.2. “Hydraulic System Principles and Maintenance”, S. R. Mujumdar, Tata Mc. Hill.3. “Pneumatic System Principles and Maintenance”, S. R. Mujumdar, Tata Mc. Hill.4. “Modern Control Engineering”, K. ogata, Prentice Hall, 3 rd Edition.5. “Automatic Control System”, Benjamin C. Kuo, P. H. I., 7 th Edition.

Reference Books:1. “Automatic Control Engineering”, F.H. Raven, TMH Publications.2. “Hydraulic and Pneumatics”, Stewart, DBTS Publications.3. “Industrial Hydraulic”, Pipenger.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 30/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

II Sem. U.G. Program in Mechanical Engineering

ME 355: Heat Transfer Lab

Teaching Scheme: P: 2 Credits: 1

Evaluation Scheme ISE: ESE: Minimum Passing Marks60% 40% ISE: 40% ESE: 40%

Term Work: 1. To find Thermal Conductivity of metal bar.2. To find Thermal Conductivity of Insulating powder.3. Heat transfer from Natural Convention.4. Heat transfer in Forced Convention.5. Emissivity measurement.6. Trial on Heat exchanger – parallel / counter flow

7.

Composite wall apparatus8. Pool Boiling and critical heat flux9. Computer applications in Heat transfer10. Drop and film condensation

Text Books:

1 “A Text Book on Heat Transfer”, Dr. S. P. Sukhatme.2. “Heat and Mass Transfer”, R.K. Rajput, S. Chand & Company Ltd., New Delhi.

110055.3. “Heat and Mass Transfer”, S.C. Arrora and S. Domkundwar, Dhanpat Rai and Sons,

Delhi.4. “Fundamentals of Heat and Mass Transfer”, R.C. Sachdev, Willey Eastern Ltd.5. “Fundamentals of Heat and Mass Transfer”, C.P. Kothandaraman.6. “Heat and Mass Transfer”, Dr. D. S. Kumar, S.K. Kataria & Sons, Delhi.

Reference Books:1. “Heat Transfer – A Practical Approach”, Ynus. A. Cengel, Tata McGraw Hill.2. “Heat Transfer”, J.P. Holman, McGraw Hill Book Company, New York.3. “Heat Transfer”, P.K. Nag, Tata McGraw Hill Publishing Company Ltd., New Delhi.4. “Heat Transfer”, Chapman A.J., McGraw Hill Book Company, New York.

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Third Year U.G. Program in Mechanical EngineeringWCES (An Autonomous Institute) 31/32

Walchand College of Engineering, Sangli(An Autonomous Institute)

II Sem. U.G. Program in Mechanical Engineering

ME 356: Theory of Machines Lab

Teaching Scheme: P: 2 Credits: 1

Evaluation Scheme ISE: ESE: Minimum Passing Marks60% 40% ISE: 40% ESE: 40%

Term WorkTheory of Machine

1. Plot of displacement velocity and acceleration curves for two types of cam-follower.

2. Experiment on Verification of ratio of angular displacement ratio of shaft connectedby Hook’s joint.

3. Experiment on Governor Characteristics for Porter or Hartnell governor. 4. Computer program for velocity and acceleration analysis of four bar chain and single

slider chain mechanism .5. Experiment on Gyroscope.6. Generation of involute gear tooth profile.7. Calculation of Epicyclic gear train.8. Determination of M.I.by Bi-filar suspension, Trifilar suspension or Compound

pendulum.9. Balancing of rotary masses (Static and Dynamic)10. Determination of logarithmic decrement (Free Damped Vibrations)

11. Forced vibration characteristics (Undamped and Damped vibrations)

Text Books:1. Theory of Machines”, Shah and Jadhawani, Dhanpat Rai & Sons.2. “Theory of Machines”, Abdullah Shariff, McGraw Hill, New Delhi.3. “Theory of Machines”, Rattan S.S., TMGH Publications.4. “Theory of Machines”, Thomas Bevan, Orient Longman Ltd.5. “Theory of Machines & Mechanisms”, Shigley, MHBC Publications.6. “Mechanism and Machine Theory”, Rao and Dukkipati, PHI Ltd.7. “Theory of Machines”, Dr. V.P.Singh.8. “Mechanical Vibrations”, Grover, PHI Ltd.9. “Theory of Machines”, Ballaney, Khanna Publications.10. “Theory of Machines”, Jagdishlal.11. “ Dynamics of Machinary”, R.B.Patil

Reference Books:1. “Theory of Machines”, Thomas Bevan, CBS Publishers, New Delhi.2. “Theory of Machines and Mechanism”, Shigley, McGraw Hill, New York.3. “Theory of Machines and Mechanism”, G.S. Rao and R.V. Dukipatti, New Age Int.

Publications Ltd. New Delhi.

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Walchand College of Engineering, Sangli(An Autonomous Institute)

II Sem. U.G. Program in Mechanical Engineering

ME 387: Seminar

Teaching Scheme: T: 1 Credits: 1

Evaluation Scheme ISE: Minimum Passing Marks100% 40%

Seminar is a course requirement, wherein under the guidance of a faculty advisor, a student isexpected to do in depth study in a specialized area by carrying out a literature survey,understanding different aspects related to that area, preparing a status report based on the topicchosen. For a seminar course, a student is expected to learn investigation methodologies, studyrelevant research papers, correlate work of various authors/researchers critically, study theconcepts, techniques & prevailing results, analyze those, prepare a seminar report on all theseaspects. It is mandatory to give a seminar presentation before a panel constituted for this purpose.The grading is done on the basis of the depth of the work done, understanding of the problem,technical quality of the report prepared and presentation given by the student.

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