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Page 1: AW More mobility for the world Technik. All rights ... · PDF file• CFMI: CFM56-3, CFM56-5A, CFM56-5B, CFM56-5C, CFM56-7B • Pratt & Whitney: PW4000-94“, PW4000-100

Copyright © 2011 Lufthansa Technik. All rights reserved.Disclaimer in respect of statements and information.Nothing contained in this publication shall constitute any warranty, guarantee or liability for Lufthansa Technik AG, its subsidiaries and affiliates but is for information purposes only. Accordingly, Lufthansa Technik AG, its subsidiaries and affiliates neither expressly nor con-clusively accept responsibilityor liability for the actuality, accuracy and completenessof the statements and information contained in this publication. 11/11

Engine Parts and Accessories Repair EPAR

11/1

1 | 1

.000

| JW

A

Engine Parts & Accessories Repair worldwide

Our highly specialized global network of LufthansaTechnik engine workshops and subsidiaries has justone goal: to deliver the best possible service to ourcustomers.

Together, all our high-tech repair stations supplyone of the broadest engine overhaul and repair product portfolio the industry has on offer.

As geographically diverse as our network may be –repairs to engine parts & accessories is an easy touse, single point of contact, one-stop-shopping product, which is tailor-made to the individual demands of each of our customers.

Our global network of customer representatives andworkshops are easy to reach, just a short distanceaway from our highly valued customers.

• Exhaust Nozzles• Engine Mounts

• LPT Shrouds• Engine Teardown

• HPT Shrouds• HPT Vanes• LPT Vanes• Combustion Chambers

• HPC Airfoils• LPT Blades

Engine Parts & Acessories Repair in a nutshell

• High product quality• Short TAT• Innovative repair development

• One-stop-shopping solutions• Product improvements• Material and accessory management programs

Lufthansa Technik AGProduct Sales EPARWeg beim Jäger 19322335 HamburgGermany

Phone [email protected]/epar

EPAR Headoffice for Europe, Africa and Middle EastHamburg, GermanyPhone +49-40-5070-1711

EPAR Headoffice for North- and South AmericaArkansas, USAPhone +1-918-813-3601

EPAR Headoffice for Asia PacificKuala Lumpur, MalaysiaPhone +60-12-2096-396

• HPC Vanes• Gearboxes• Exhaust Nozzles• Fan Blades• Accessories• Harnesses

• Tubes• Ducts

EPAR Production FacilitiesHamburg, GermanyBerlin, GermanyShannon, IrelandKuala Lumpur, MalaysiaShenzhen, ChinaManila, Philippines

EPAR Local Sales OfficesHamburg, GermanyArkansas, USAKuala Lumpur, MalaysiaShannon, Ireland

• HPC Stators• HPT Vanes• Casings• Rotating Parts• Engine Mounts• Combustion Chambers

More mobility for the world

For more informationwww.lufthansa-technik.com/epar

Quality partnership for parts repair

EPAR_final_1_wb_final_7:Epar1 01.12.11 09:22 Seite 1

Page 2: AW More mobility for the world Technik. All rights ... · PDF file• CFMI: CFM56-3, CFM56-5A, CFM56-5B, CFM56-5C, CFM56-7B • Pratt & Whitney: PW4000-94“, PW4000-100

We spool your engines up –and your costs down

EPAR combines in a single brand LufthansaTechnik’s global competence in the repair andoverhaul of engine parts and accessories, deliveringthe perfect combination of hands-on experience andin-depth expertise from the highly specializedservices of the Lufthansa Technik companies andpartnerships.

With EPAR we offer a variety of services that no otherprovider in the world can hope to equal. The servicesare tailored to the individual needs of our customers.We offer the right choice of products, regardlesswhether customers are looking for a repair accordingto the OEM manual, for a DOA/DER-approvedrepair or for a repair solution by means ofcost-efficient spare parts.

But as diversified as our offering may be, our corestatement is simple:

We deliver unrivaled qualityat the lowest possible cost.

Our experience and know-how pays off for ourcustomers because when it comes to major engineparts, repairs represent a much more economicalalternative to a replacement with new parts.Customers who have their engine parts andaccessories inspected and repaired by us can relyon a proven combination of preventive maintenance,

durable repairs and short turnaround times.The bottom line is that you benefit from a longer lifeand a longer mean time between shop visits(MTBSV) for your valuable engine parts and thusfrom a significantly lower total cost of ownership.

As one of the leading engine MRO companies, wetake pride in employing one of the most experiencedand skilled workforces in the industry. With an aver-age engine MRO work experience of 18 years, ourmechanics and engineers are constantly developingthe most innovative and sophisticated engine partsrepair techniques. Some of these cost-savingtechniques are exclusive to Lufthansa Technik.

With EPAR, your engine parts fly longer,thereby saving you money.

Our founding company, Lufthansa Airlines, is ourprime Total Technical Support (TTS®) customer. Theyrely fully on our unique technical expertise for a high-class flight operation. Servicing their vast number ofaircraft engines, we understand the prime needs ofthe business better than anyone else: short turn-around times in the engine shops and longerMTBSV. That is why we are continuously working onthe optimization of our processes. We have just onefocus in mind: to deliver the best product in theshortest possible period of time, at the lowestpossible cost. This is what EPAR stands for.

� The nozzle guide vanes of the CF6-80C2 engine are heated to 1000 degrees Celsiusbefore being shaped using the hot forming method.

EPAR DVD

EPAR capabilities and pricesFor us, service starts prior to the signing of a contract. That is why we have produced thiseasy to navigate DVD. It includes all of our capabilities and prices, which comprises of ourvast range of EPAR services and their individual prices.

What you will find on the DVD:

� EPAR capabilities &prices. Including thecomplete, annually updatedprice catalog with roughly20,000 part numbers.

� Contact data forall EPAR sales &customer servicepersonnel.

� Comprehensivefacts about theEPAR network.

� Extensiveinformation aboutLufthansa Technik.

� Video sequencespresenting otherservices offered byLufthansa Technik.

� Access to approxi-mately 140 productinformation docu-ments (PID) dealingwith special EPARrepairs. � Video sequences

illustrating EPARrepair processes.

We update the EPAR DVDon a yearly basis. Should this folder not include

the current version, you can orderyour latest personal copy by email via

[email protected]

Capabilities of EPAR Services

• General Electric:CF6-80C2, CF34-3, CF34-8, CF34-10

• CFMI: CFM56-3, CFM56-5A,CFM56-5B, CFM56-5C, CFM56-7B

• Pratt & Whitney: PW4000-94“, PW4000-100“• IAE: V2500-A5, V2500-D5• Rolls-Royce: Trent500, Trent700, Trent800, Trent900• Hamilton Sundstrand: APS2000, APS3200

EPAR_final_2_wb_final7:EPAR_3 13.01.2012 11:12 Uhr Seite 1

Page 3: AW More mobility for the world Technik. All rights ... · PDF file• CFMI: CFM56-3, CFM56-5A, CFM56-5B, CFM56-5C, CFM56-7B • Pratt & Whitney: PW4000-94“, PW4000-100

We spool your engines up –and your costs down

EPAR combines in a single brand LufthansaTechnik’s global competence in the repair andoverhaul of engine parts and accessories, deliveringthe perfect combination of hands-on experience andin-depth expertise from the highly specializedservices of the Lufthansa Technik companies andpartnerships.

With EPAR we offer a variety of services that no otherprovider in the world can hope to equal. The servicesare tailored to the individual needs of our customers.We offer the right choice of products, regardlesswhether customers are looking for a repair accordingto the OEM manual, for a DOA/DER-approvedrepair or for a repair solution by means ofcost-efficient spare parts.

But as diversified as our offering may be, our corestatement is simple:

We deliver unrivaled qualityat the lowest possible cost.

Our experience and know-how pays off for ourcustomers because when it comes to major engineparts, repairs represent a much more economicalalternative to a replacement with new parts.Customers who have their engine parts andaccessories inspected and repaired by us can relyon a proven combination of preventive maintenance,

durable repairs and short turnaround times.The bottom line is that you benefit from a longer lifeand a longer mean time between shop visits(MTBSV) for your valuable engine parts and thusfrom a significantly lower total cost of ownership.

As one of the leading engine MRO companies, wetake pride in employing one of the most experiencedand skilled workforces in the industry. With an aver-age engine MRO work experience of 18 years, ourmechanics and engineers are constantly developingthe most innovative and sophisticated engine partsrepair techniques. Some of these cost-savingtechniques are exclusive to Lufthansa Technik.

With EPAR, your engine parts fly longer,thereby saving you money.

Our founding company, Lufthansa Airlines, is ourprime Total Technical Support (TTS®) customer. Theyrely fully on our unique technical expertise for a high-class flight operation. Servicing their vast number ofaircraft engines, we understand the prime needs ofthe business better than anyone else: short turn-around times in the engine shops and longerMTBSV. That is why we are continuously working onthe optimization of our processes. We have just onefocus in mind: to deliver the best product in theshortest possible period of time, at the lowestpossible cost. This is what EPAR stands for.

� The nozzle guide vanes of the CF6-80C2 engine are heated to 1000 degrees Celsiusbefore being shaped using the hot forming method.

EPAR DVD

EPAR capabilities and pricesFor us, service starts prior to the signing of a contract. That is why we have produced thiseasy to navigate DVD. It includes all of our capabilities and prices, which comprises of ourvast range of EPAR services and their individual prices.

What you will find on the DVD:

� EPAR capabilities &prices. Including thecomplete, annually updatedprice catalog with roughly20,000 part numbers.

� Contact data forall EPAR sales &customer servicepersonnel.

� Comprehensivefacts about theEPAR network.

� Extensiveinformation aboutLufthansa Technik.

� Video sequencespresenting otherservices offered byLufthansa Technik.

� Access to approxi-mately 140 productinformation docu-ments (PID) dealingwith special EPARrepairs. � Video sequences

illustrating EPARrepair processes.

We update the EPAR DVDon a yearly basis. Should this folder not include

the current version, you can orderyour latest personal copy by email via

[email protected]

Capabilities of EPAR Services

• General Electric:CF6-80C2, CF34-3, CF34-8, CF34-10

• CFMI: CFM56-3, CFM56-5A,CFM56-5B, CFM56-5C, CFM56-7B

• Pratt & Whitney: PW4000-94“, PW4000-100“• IAE: V2500-A5, V2500-D5• Rolls-Royce: Trent500, Trent700, Trent800, Trent900• Hamilton Sundstrand: APS2000, APS3200

EPAR_final_2_wb_final7:EPAR_3 13.01.2012 11:12 Uhr Seite 1

Page 4: AW More mobility for the world Technik. All rights ... · PDF file• CFMI: CFM56-3, CFM56-5A, CFM56-5B, CFM56-5C, CFM56-7B • Pratt & Whitney: PW4000-94“, PW4000-100

Our broad range of customized services is at your disposal

Our advanced solutions to minimize engine parts cost EPAR philosophy / Repair development goals for cost saving

Our network of EPAR parts repair and product technology spans the globe, whether it is our engine teardown center in the Philippines, our turbine component specialist center in Shannon,Ireland – or our Lufthansa Technik base in Hamburg. Approximately 1,500 employees at oursix EPAR sites around the world are at your service.All of our Lufthansa Technik centers are unrivaled intheir specific capability areas.

Our EPAR teams make sure that your order will be taken care of in the most efficient and cost effective manner. An assigned sales manager willaccompany you all the way from the initial discussions about your specific needs up to thesuccessful completion of the contract. Our accountmanager plans your EPAR program and will

monitor its progress and cost development. Furthermore, dedicated customer service representatives within our EPAR facilities will handle all of your specific requirements.

As an industry standard, about 70 percent of the engine overhaul cost is related to material consumption. By using benchmark EPAR repairtechnologies, you can reduce these costs considerably and also benefit from the increasedservice life of your components. Whilst avoidingscrap and expensive new parts purchases, EPARallows for an optimization of both the total cost andthe on-wing time of your engines. The MTBSV of engines overhauled by Lufthansa Technik gives up to 25 percent more durability than the industryaverage!

Advanced repairs Extended parts life increases the on-wing time, expressed in the greater MTBSV. Quality enginesdemand quality parts. EPAR brings repairable partsup to new or even better than new quality standardsand this at much lower costs than new parts.

Salvage repairs Avoiding scrap reduces the material consumptionand therefore saves you money. By increasing the repair proportion, in comparison to the replacement of parts, the overall costs decline, far below the industry standard!

High product qualityOnly the best is good enough for Lufthansa Technik.Offering the highest possible product quality istherefore a natural part of the EPAR philosophy.

Short turn-around times (TAT)EPAR is already top when it comes to short TAT ofour customer engine parts and accessories. But weare constantly striving to improve them. Working ona further TAT reduction is therefore one of our primeobjectives.

Material and accessory management programsThe EPAR team constantly manages and monitorsthe progress and cost of our customers’ engineparts and accessories. The global EPAR logisticsand support organization guides all parts in thesmoothest way – from storage through the produc-tion process until the delivery to our customers.

One-stop-shopping solutionsEPAR is an easy to use, single point of contact, one-stop-shopping product, which is tailor-made to theindividual demands of each of our customers. The EPAR team offers you a one-stop-shopping solution for most types of engine parts and accessories repairs.

Product improvements“Making a good engine even better” is not just emptywords for Lufthansa Technik. Innovative techniques, exclusively developed by the EPAR team,not only increase the service life of your engine, but help to reduce the fuel consumption as well.

Innovative repair developmentLufthansa Technik offers an array of unique and innovative high-tech repair technologies that are available as an alternative to new part replacement.

Cost saving repairsOur broad range of customized services is at yourfingertips. Whether this involves repairs according tothe OEM manual, DOA/DER-approved repairs or asolution by means of spare parts, EPAR is your natural choice.

Performance improvement repairs Enhanced efficiency reduces the total specific fuel consumption and improves engine reliability.This is measured in reduced in-flight shutdowns andfewer delays and cancellations. Therefore EPAR pays off,with significantly lower operational costs. Our uniqueEPAR repair techniques lead the way, for example the Advanced Recontouring Process (ARP) for HPC blades.

� Repair, not replace, isthe underlying credo ofthe EPAR philosophy. By avoiding scrap, customers can save asubstantial amount ofengine repair and overhaul costs.

� With an average of 18 years work experience, our EPAR mechanics andengineers are amongst the most highlyexperienced in the business.

� Advanced EPAR repair technologiesconsiderably increase the MTBSV(mean time between shop visits).

� Overhaul of a General Electric CF6-80C2 engine gearbox. � The renewal of a Low Pressure Compressor stator vane sealant of the PW4000 engine is one part of the large portfolio of composite repairs performed on different engine types.

EPAR_final_2_wb_final7:EPAR_3 25.11.11 09:24 Seite 2

Page 5: AW More mobility for the world Technik. All rights ... · PDF file• CFMI: CFM56-3, CFM56-5A, CFM56-5B, CFM56-5C, CFM56-7B • Pratt & Whitney: PW4000-94“, PW4000-100

Our broad range of customized services is at your disposal

Our advanced solutions to minimize engine parts cost EPAR philosophy / Repair development goals for cost saving

Our network of EPAR parts repair and product technology spans the globe, whether it is our engine teardown center in the Philippines, our turbine component specialist center in Shannon,Ireland – or our Lufthansa Technik base in Hamburg. Approximately 1,500 employees at oursix EPAR sites around the world are at your service.All of our Lufthansa Technik centers are unrivaled intheir specific capability areas.

Our EPAR teams make sure that your order will be taken care of in the most efficient and cost effective manner. An assigned sales manager willaccompany you all the way from the initial discussions about your specific needs up to thesuccessful completion of the contract. Our accountmanager plans your EPAR program and will

monitor its progress and cost development. Furthermore, dedicated customer service representatives within our EPAR facilities will handle all of your specific requirements.

As an industry standard, about 70 percent of the engine overhaul cost is related to material consumption. By using benchmark EPAR repairtechnologies, you can reduce these costs considerably and also benefit from the increasedservice life of your components. Whilst avoidingscrap and expensive new parts purchases, EPARallows for an optimization of both the total cost andthe on-wing time of your engines. The MTBSV of engines overhauled by Lufthansa Technik gives up to 25 percent more durability than the industryaverage!

Advanced repairs Extended parts life increases the on-wing time, expressed in the greater MTBSV. Quality enginesdemand quality parts. EPAR brings repairable partsup to new or even better than new quality standardsand this at much lower costs than new parts.

Salvage repairs Avoiding scrap reduces the material consumptionand therefore saves you money. By increasing the repair proportion, in comparison to the replacement of parts, the overall costs decline, far below the industry standard!

High product qualityOnly the best is good enough for Lufthansa Technik.Offering the highest possible product quality istherefore a natural part of the EPAR philosophy.

Short turn-around times (TAT)EPAR is already top when it comes to short TAT ofour customer engine parts and accessories. But weare constantly striving to improve them. Working ona further TAT reduction is therefore one of our primeobjectives.

Material and accessory management programsThe EPAR team constantly manages and monitorsthe progress and cost of our customers’ engineparts and accessories. The global EPAR logisticsand support organization guides all parts in thesmoothest way – from storage through the produc-tion process until the delivery to our customers.

One-stop-shopping solutionsEPAR is an easy to use, single point of contact, one-stop-shopping product, which is tailor-made to theindividual demands of each of our customers. The EPAR team offers you a one-stop-shopping solution for most types of engine parts and accessories repairs.

Product improvements“Making a good engine even better” is not just emptywords for Lufthansa Technik. Innovative techniques, exclusively developed by the EPAR team,not only increase the service life of your engine, but help to reduce the fuel consumption as well.

Innovative repair developmentLufthansa Technik offers an array of unique and innovative high-tech repair technologies that are available as an alternative to new part replacement.

Cost saving repairsOur broad range of customized services is at yourfingertips. Whether this involves repairs according tothe OEM manual, DOA/DER-approved repairs or asolution by means of spare parts, EPAR is your natural choice.

Performance improvement repairs Enhanced efficiency reduces the total specific fuel consumption and improves engine reliability.This is measured in reduced in-flight shutdowns andfewer delays and cancellations. Therefore EPAR pays off,with significantly lower operational costs. Our uniqueEPAR repair techniques lead the way, for example the Advanced Recontouring Process (ARP) for HPC blades.

� Repair, not replace, isthe underlying credo ofthe EPAR philosophy. By avoiding scrap, customers can save asubstantial amount ofengine repair and overhaul costs.

� With an average of 18 years work experience, our EPAR mechanics andengineers are amongst the most highlyexperienced in the business.

� Advanced EPAR repair technologiesconsiderably increase the MTBSV(mean time between shop visits).

� Overhaul of a General Electric CF6-80C2 engine gearbox. � The renewal of a Low Pressure Compressor stator vane sealant of the PW4000 engine is one part of the large portfolio of composite repairs performed on different engine types.

EPAR_final_2_wb_final7:EPAR_3 25.11.11 09:24 Seite 2

Page 6: AW More mobility for the world Technik. All rights ... · PDF file• CFMI: CFM56-3, CFM56-5A, CFM56-5B, CFM56-5C, CFM56-7B • Pratt & Whitney: PW4000-94“, PW4000-100

Combustion chamber

Combustion chambers repaired by our experts inHamburg and Shannon deliver the same performanceas new ones – day in, day out. And the cost is onlyapproximately 20 percent of a new component.

« Improving engine performance withunique combustion chamber repairs »

Turbine

Turbine airfoil repairs have a significant impact on yourtotal engine overhaul costs. With EPAR special repairtechniques, we help you to avoid having to buyexpensive new parts.

« Leading edgetechnology »

Compressor

Lufthansa Technik is constantly adding new innovativerepair techniques and modifications to its engineportfolio. For example, the Advanced RecontouringProcess (ARP) for the CFM56-3/-5A,B,C/-7B and CF6-50/-80C2 airfoils. This computer aided restoration ofan aerodynamic profile results in an improvedperformance. ARP pays off with fuel savings, higherEGT-margins, and an enhancement of the blade life ofup to 25 percent. All this gives you an extendedon-wing time and lower costs.

« Innovative repair techniquespay off with lower costs »

Teardown

Based at Manila in the Philippines, our expertly trainedteardown mechanics disassemble customer enginesand precisely label the parts. Located in the Free TradeZone PEZA at Manila International Airport, the engineparts are professionally stored, monitored and managedin the modern high-tech facility of Lufthansa TechnikPhilippines.

« We guarantee the professionalhandling of your engine teardown parts– from A - Z »

Additional services

• Repair capabilitiesEPAR offers a broad range of repairsolutions like for harnesses, fan blades,composites and gearboxes and not all ofthem can be illustrated in this brochure.Please contact our sales team for yourindividual inquiry.

• Material supplyThe EPAR team takes care of the on-timematerial supply according to our custo-mers specifications. We do not only offersurplus but spare parts as well as over-haul parts that other MRO companiesdon’t have on offer.

• Online servicesThe customer status report (CSR) allowsour highly valued customers not only tocommunicate with our customer serviceteam but also to follow their parts in pro-cess online and in real time. The uniqueand easy to navigate EPAR online catalogcomprises around 20,000 part numbers,with their respective prices and turn-around times (TAT).

You will find further information about EPARon the enclosed price catalog DVD, or visitour dedicated website:www.lufthansa-technik.com/epar

Exhaust components

The EPAR product technology centers in Hamburg andShenzhen are specialists in the repair of exhaustnozzles. The high-tech offering includes inner extendedpatch repairs, pen nib fairing repairs and specialthermal spray repairs. Outer skin repairs round out theportfolio.

« Lufthansa Technik is yourpartner of choicefor high-tech nozzle repairs »

At a glance –our EPARproduct portfolio

The following overview gives you a quickindication of just a small part of our extensiveproduct range.

Spools, discs, casings

Whether it is the CF6-80C2 aft fan case patch repair,or the CFM56-5A combustion case forward sectionreplacement – both of which Lufthansa Technikdeveloped in close cooperation with the OEM, EPARoffers the right solutions that could save you up to 80percent of the alternative replacement cost.

« Halving the alternative replacementcost with Engine Parts & AccessoriesRepair solutions »

Tubes and ducts

The EPAR team of Lufthansa Technik at Berlin Airportis specialized in the overhaul and repair of tubes andducts. 80 employees take care of your engine parts.For engine tubes, EPAR offers zero scrap repairs and kitservices that reduce the overall material costsconsiderably.

« Tubes & ducts are well taken care ofby the Lufthansa engine experts »Accessories

The Lufthansa Technik Engine Parts & AccessoriesRepair team offers you a one-stop solution for mosttypes of engine accessories repairs. Due to our broadrange of sophisticated repair techniques, LufthansaTechnik is able to offer an array of repair solutions,tailor-made according to your individual demand.

« Lufthansa Technik significantlyincreases the lifetime of your engineaccessories »

EPAR_final_3_wb_final_7:Epar1 13.01.2012 11:03 Uhr Seite 1

Page 7: AW More mobility for the world Technik. All rights ... · PDF file• CFMI: CFM56-3, CFM56-5A, CFM56-5B, CFM56-5C, CFM56-7B • Pratt & Whitney: PW4000-94“, PW4000-100

Combustion chamber

Combustion chambers repaired by our experts inHamburg and Shannon deliver the same performanceas new ones – day in, day out. And the cost is onlyapproximately 20 percent of a new component.

« Improving engine performance withunique combustion chamber repairs »

Turbine

Turbine airfoil repairs have a significant impact on yourtotal engine overhaul costs. With EPAR special repairtechniques, we help you to avoid having to buyexpensive new parts.

« Leading edgetechnology »

Compressor

Lufthansa Technik is constantly adding new innovativerepair techniques and modifications to its engineportfolio. For example, the Advanced RecontouringProcess (ARP) for the CFM56-3/-5A,B,C/-7B and CF6-50/-80C2 airfoils. This computer aided restoration ofan aerodynamic profile results in an improvedperformance. ARP pays off with fuel savings, higherEGT-margins, and an enhancement of the blade life ofup to 25 percent. All this gives you an extendedon-wing time and lower costs.

« Innovative repair techniquespay off with lower costs »

Teardown

Based at Manila in the Philippines, our expertly trainedteardown mechanics disassemble customer enginesand precisely label the parts. Located in the Free TradeZone PEZA at Manila International Airport, the engineparts are professionally stored, monitored and managedin the modern high-tech facility of Lufthansa TechnikPhilippines.

« We guarantee the professionalhandling of your engine teardown parts– from A - Z »

Additional services

• Repair capabilitiesEPAR offers a broad range of repairsolutions like for harnesses, fan blades,composites and gearboxes and not all ofthem can be illustrated in this brochure.Please contact our sales team for yourindividual inquiry.

• Material supplyThe EPAR team takes care of the on-timematerial supply according to our custo-mers specifications. We do not only offersurplus but spare parts as well as over-haul parts that other MRO companiesdon’t have on offer.

• Online servicesThe customer status report (CSR) allowsour highly valued customers not only tocommunicate with our customer serviceteam but also to follow their parts in pro-cess online and in real time. The uniqueand easy to navigate EPAR online catalogcomprises around 20,000 part numbers,with their respective prices and turn-around times (TAT).

You will find further information about EPARon the enclosed price catalog DVD, or visitour dedicated website:www.lufthansa-technik.com/epar

Exhaust components

The EPAR product technology centers in Hamburg andShenzhen are specialists in the repair of exhaustnozzles. The high-tech offering includes inner extendedpatch repairs, pen nib fairing repairs and specialthermal spray repairs. Outer skin repairs round out theportfolio.

« Lufthansa Technik is yourpartner of choicefor high-tech nozzle repairs »

At a glance –our EPARproduct portfolio

The following overview gives you a quickindication of just a small part of our extensiveproduct range.

Spools, discs, casings

Whether it is the CF6-80C2 aft fan case patch repair,or the CFM56-5A combustion case forward sectionreplacement – both of which Lufthansa Technikdeveloped in close cooperation with the OEM, EPARoffers the right solutions that could save you up to 80percent of the alternative replacement cost.

« Halving the alternative replacementcost with Engine Parts & AccessoriesRepair solutions »

Tubes and ducts

The EPAR team of Lufthansa Technik at Berlin Airportis specialized in the overhaul and repair of tubes andducts. 80 employees take care of your engine parts.For engine tubes, EPAR offers zero scrap repairs and kitservices that reduce the overall material costsconsiderably.

« Tubes & ducts are well taken care ofby the Lufthansa engine experts »Accessories

The Lufthansa Technik Engine Parts & AccessoriesRepair team offers you a one-stop solution for mosttypes of engine accessories repairs. Due to our broadrange of sophisticated repair techniques, LufthansaTechnik is able to offer an array of repair solutions,tailor-made according to your individual demand.

« Lufthansa Technik significantlyincreases the lifetime of your engineaccessories »

EPAR_final_3_wb_final_7:Epar1 13.01.2012 11:03 Uhr Seite 1

Page 8: AW More mobility for the world Technik. All rights ... · PDF file• CFMI: CFM56-3, CFM56-5A, CFM56-5B, CFM56-5C, CFM56-7B • Pratt & Whitney: PW4000-94“, PW4000-100

Combustion chamber

Combustion chambers repaired by our experts inHamburg and Shannon deliver the same performanceas new ones – day in, day out. And the cost is onlyapproximately 20 percent of a new component.

« Improving engine performance withunique combustion chamber repairs »

Turbine

Turbine airfoil repairs have a significant impact on yourtotal engine overhaul costs. With EPAR special repairtechniques, we help you to avoid having to buyexpensive new parts.

« Leading edgetechnology »

Compressor

Lufthansa Technik is constantly adding new innovativerepair techniques and modifications to its engineportfolio. For example, the Advanced RecontouringProcess (ARP) for the CFM56-3/-5A,B,C/-7B and CF6-50/-80C2 airfoils. This computer aided restoration ofan aerodynamic profile results in an improvedperformance. ARP pays off with fuel savings, higherEGT-margins, and an enhancement of the blade life ofup to 25 percent. All this gives you an extendedon-wing time and lower costs.

« Innovative repair techniquespay off with lower costs »

Teardown

Based at Manila in the Philippines, our expertly trainedteardown mechanics disassemble customer enginesand precisely label the parts. Located in the Free TradeZone PEZA at Manila International Airport, the engineparts are professionally stored, monitored and managedin the modern high-tech facility of Lufthansa TechnikPhilippines.

« We guarantee the professionalhandling of your engine teardown parts– from A - Z »

Additional services

• Repair capabilitiesEPAR offers a broad range of repairsolutions like for harnesses, fan blades,composites and gearboxes and not all ofthem can be illustrated in this brochure.Please contact our sales team for yourindividual inquiry.

• Material supplyThe EPAR team takes care of the on-timematerial supply according to our custo-mers specifications. We do not only offersurplus but spare parts as well as over-haul parts that other MRO companiesdon’t have on offer.

• Online servicesThe customer status report (CSR) allowsour highly valued customers not only tocommunicate with our customer serviceteam but also to follow their parts in pro-cess online and in real time. The uniqueand easy to navigate EPAR online catalogcomprises around 20,000 part numbers,with their respective prices and turn-around times (TAT).

You will find further information about EPARon the enclosed price catalog DVD, or visitour dedicated website:www.lufthansa-technik.com/epar

Exhaust components

The EPAR product technology centers in Hamburg andShenzhen are specialists in the repair of exhaustnozzles. The high-tech offering includes inner extendedpatch repairs, pen nib fairing repairs and specialthermal spray repairs. Outer skin repairs round out theportfolio.

« Lufthansa Technik is yourpartner of choicefor high-tech nozzle repairs »

At a glance –our EPARproduct portfolio

The following overview gives you a quickindication of just a small part of our extensiveproduct range.

Spools, discs, casings

Whether it is the CF6-80C2 aft fan case patch repair,or the CFM56-5A combustion case forward sectionreplacement – both of which Lufthansa Technikdeveloped in close cooperation with the OEM, EPARoffers the right solutions that could save you up to 80percent of the alternative replacement cost.

« Halving the alternative replacementcost with Engine Parts & AccessoriesRepair solutions »

Tubes and ducts

The EPAR team of Lufthansa Technik at Berlin Airportis specialized in the overhaul and repair of tubes andducts. 80 employees take care of your engine parts.For engine tubes, EPAR offers zero scrap repairs and kitservices that reduce the overall material costsconsiderably.

« Tubes & ducts are well taken care ofby the Lufthansa engine experts »Accessories

The Lufthansa Technik Engine Parts & AccessoriesRepair team offers you a one-stop solution for mosttypes of engine accessories repairs. Due to our broadrange of sophisticated repair techniques, LufthansaTechnik is able to offer an array of repair solutions,tailor-made according to your individual demand.

« Lufthansa Technik significantlyincreases the lifetime of your engineaccessories »

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Copyright © 2011 Lufthansa Technik. All rights reserved.Disclaimer in respect of statements and information.Nothing contained in this publication shall constitute any warranty, guarantee or liability for Lufthansa Technik AG, its subsidiaries and affiliates but is for information purposes only. Accordingly, Lufthansa Technik AG, its subsidiaries and affiliates neither expressly nor con-clusively accept responsibilityor liability for the actuality, accuracy and completenessof the statements and information contained in this publication. 11/11

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Engine Parts & Accessories Repair worldwide

Our highly specialized global network of LufthansaTechnik engine workshops and subsidiaries has justone goal: to deliver the best possible service to ourcustomers.

Together, all our high-tech repair stations supplyone of the broadest engine overhaul and repair product portfolio the industry has on offer.

As geographically diverse as our network may be –repairs to engine parts & accessories is an easy touse, single point of contact, one-stop-shopping product, which is tailor-made to the individual demands of each of our customers.

Our global network of customer representatives andworkshops are easy to reach, just a short distanceaway from our highly valued customers.

• Exhaust Nozzles• Engine Mounts

• LPT Shrouds• Engine Teardown

• HPT Shrouds• HPT Vanes• LPT Vanes• Combustion Chambers

• HPC Airfoils• LPT Blades

Engine Parts & Acessories Repair in a nutshell

• High product quality• Short TAT• Innovative repair development

• One-stop-shopping solutions• Product improvements• Material and accessory management programs

Lufthansa Technik AGProduct Sales EPARWeg beim Jäger 19322335 HamburgGermany

Phone [email protected]/epar

EPAR Headoffice for Europe, Africa and Middle EastHamburg, GermanyPhone +49-40-5070-1711

EPAR Headoffice for North- and South AmericaArkansas, USAPhone +1-918-813-3601

EPAR Headoffice for Asia PacificKuala Lumpur, MalaysiaPhone +60-12-2096-396

• HPC Vanes• Gearboxes• Exhaust Nozzles• Fan Blades• Accessories• Harnesses

• Tubes• Ducts

EPAR Production FacilitiesHamburg, GermanyBerlin, GermanyShannon, IrelandKuala Lumpur, MalaysiaShenzhen, ChinaManila, Philippines

EPAR Local Sales OfficesHamburg, GermanyArkansas, USAKuala Lumpur, MalaysiaShannon, Ireland

• HPC Stators• HPT Vanes• Casings• Rotating Parts• Engine Mounts• Combustion Chambers

More mobility for the world

For more informationwww.lufthansa-technik.com/epar

Quality partnership for parts repair

EPAR_final_1_wb_final_7:Epar1 01.12.11 09:22 Seite 1

Page 10: AW More mobility for the world Technik. All rights ... · PDF file• CFMI: CFM56-3, CFM56-5A, CFM56-5B, CFM56-5C, CFM56-7B • Pratt & Whitney: PW4000-94“, PW4000-100

Copyright © 2011 Lufthansa Technik. All rights reserved.Disclaimer in respect of statements and information.Nothing contained in this publication shall constitute any warranty, guarantee or liability for Lufthansa Technik AG, its subsidiaries and affiliates but is for information purposes only. Accordingly, Lufthansa Technik AG, its subsidiaries and affiliates neither expressly nor con-clusively accept responsibilityor liability for the actuality, accuracy and completenessof the statements and information contained in this publication. 11/11

Engine Parts and Accessories Repair EPAR

11/1

1 | 1

.000

| JW

A

Engine Parts & Accessories Repair worldwide

Our highly specialized global network of LufthansaTechnik engine workshops and subsidiaries has justone goal: to deliver the best possible service to ourcustomers.

Together, all our high-tech repair stations supplyone of the broadest engine overhaul and repair product portfolio the industry has on offer.

As geographically diverse as our network may be –repairs to engine parts & accessories is an easy touse, single point of contact, one-stop-shopping product, which is tailor-made to the individual demands of each of our customers.

Our global network of customer representatives andworkshops are easy to reach, just a short distanceaway from our highly valued customers.

• Exhaust Nozzles• Engine Mounts

• LPT Shrouds• Engine Teardown

• HPT Shrouds• HPT Vanes• LPT Vanes• Combustion Chambers

• HPC Airfoils• LPT Blades

Engine Parts & Acessories Repair in a nutshell

• High product quality• Short TAT• Innovative repair development

• One-stop-shopping solutions• Product improvements• Material and accessory management programs

Lufthansa Technik AGProduct Sales EPARWeg beim Jäger 19322335 HamburgGermany

Phone [email protected]/epar

EPAR Headoffice for Europe, Africa and Middle EastHamburg, GermanyPhone +49-40-5070-1711

EPAR Headoffice for North- and South AmericaArkansas, USAPhone +1-918-813-3601

EPAR Headoffice for Asia PacificKuala Lumpur, MalaysiaPhone +60-12-2096-396

• HPC Vanes• Gearboxes• Exhaust Nozzles• Fan Blades• Accessories• Harnesses

• Tubes• Ducts

EPAR Production FacilitiesHamburg, GermanyBerlin, GermanyShannon, IrelandKuala Lumpur, MalaysiaShenzhen, ChinaManila, Philippines

EPAR Local Sales OfficesHamburg, GermanyArkansas, USAKuala Lumpur, MalaysiaShannon, Ireland

• HPC Stators• HPT Vanes• Casings• Rotating Parts• Engine Mounts• Combustion Chambers

More mobility for the world

For more informationwww.lufthansa-technik.com/epar

Quality partnership for parts repair

EPAR_final_1_wb_final_7:Epar1 01.12.11 09:22 Seite 1