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Avure Technologies
The Global Leader in High Pressure Technology
Presentation at National Board Chief Inspectors meetingLinda Fridlund, Stress Analyst, Member of ASME Section VIII, Div 3 Subgroup of High Pressure Vessels
Agenda
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History Avure/ QUINTUS® Press ASME
High Pressure Vessels Press Types and Applications Pressure Vessel Design QUINTUS® Wire-Wound Design
Inspection Maintenance Pre Stress Crack Inspection Argon Hazards
Questions
Avure History
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• 1953 First man made diamonds, by ASEA in aQUINTUS® wire-wound press
• 1960’s QUINTUS® department started First Hot Isostatic Press 1965
• 1970’s 203 ksi hydrostatic extrusion press • 1980’s World’s largest HIP, ID=5.5 ft, 20 ksi• 1990’s World’s largest Flexform Press, 340Mlbf • 1994 First commercial delivery to the food industry• 2002 New name, Avure Technologies• 2009 World’s largest HIP, ID=7.9 ft, 17 ksi• 2011 World’s largest CIP, ID=7.2 ft, 20 ksi
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Avure Throughout the World
Sales & Service partnersAvure offices
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• World-wide group with head quarter in Nashville, Tennessee, USA
• Largest facility with product development, manufacturing, sales, product support in Västerås, Sweden
• Sales, service and small system development and production in Columbus, OH, USA
• 100 MUSD annual revenue• 140 employees
Avure Facilities
Avure Västerås
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Wire winding of vessel and frame in the workshop in Västerås, Sweden
ASME
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• Avure Technologies is certified to manufacture high pressure vessels according to ASME Boiler & Pressure Vessel Code, Section VIII, Division 3, since 1999
• In the 1980’s/1990’s Avure Technologies played an active role in the development of the ASME B&PV Code, Section VIII, Division 3, first published in 1997
• Avure Technologies has a member in the ASME Subgroup of High Pressure Vessels
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Applications
High Pressure Pasteurization
Advanced Material Densification
Sheet Metal Forming
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Advanced Material Densification• Hot Isostatic Press
15,000 to 30,000 psiArgon gas medium4000 °FID=0.5 to 7.9 ft
• Cold Isostatic Press15,000 to 58,000 psiWater/Oil emulsion mediumAmbient temperatureID=1.3 to 8.2 ft, up to 23 ft long internally
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Hot Isostatic Press
• A combination of temperature and pressure heal internal voids in metal and ceramic materials to substantially improve strength
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Cold Isostatic Press
• Pressing encapsulated metal and ceramic powder to achieve high density, high green strength and consistent properties before subsequent sintering
Metal filters Nozzles for continuous casting and stopper rods
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Food Press
• Food Press58,000 to 87,000 psiWater mediumAmbient temperatureID=0.6 to 1.6 ft
Food Press
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• Pre-packed food is exposed to high pressure by water media
• No mechanical damage is caused to the food as isostatic pressure, equal pressure from all sides, is used
• Microbiological reduction without using destructive heat
• Increased shelf life without the use of chemicals or preservatives
• Tender meat, shell easier to remove from oysters• Press cycle 5 – 10 min
ASME Section VIII, Div 3 Designs
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Pre-stressed thin-walled cylinderNo pressure Pressure
Monobloc cylinderNo pressure Pressure
ASME Section VIII, Div 3 Designs
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Schematic cross section of a closed-end monobloc vessel with a threaded closure
QUINTUS® Wire-Wound Design
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Wire winding, frame
Work loadWire winding, cylinderCylinder
Lower closure
Lower yoke
Upper closure
Upper yoke
Column
Alternative Frame Design
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Several steel plates, bolted togetherAlso called yoke
Inspection of QUINTUS® Pressure Vessel
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The in service inspection of QUINTUS® pressure vessels can be divided into 2 groups
• Maintenance and inspection for safe and reliable operation
• Inspections and measurements for safe operation and check of wire wound components
Maintenance
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Maintenance and inspections for safe and reliable operation includes
• Visual inspection of- Vessel and closure, High temperature furnace- Hydraulic system, Gas system- Electrical equipment, Cooling water system
• Water and oil check, oil change, filter cleaning, leakage check
• Lubrication of high pressure seals• Back-up battery change
Pre Stress Cylinder
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Pre Stress Frame
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Crack Inspection
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Avure Hot Isostatic Pressing Systems
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Avure Hot Isostatic Pressing Systems
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Argon Hazards
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• A heavy gasIt can accumulate in low places
• It is not poisonous• Dangerous, it displaces air and its
oxygen in a way our senses cannot detect
• Unconsciousness occurs in seconds when inhaled
Argon Hazards
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Oxygen concentrations• 21% Normal air• 17% Normal exhalation• 12% Stupidity• 8% Unconsciousness• 6% Heart and Lungs stops
working
Always carry an oxygen detector!
Thank You
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Questions?
Avure Technologies
The Global Leader in High Pressure Technology