avijit cv

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AVIJIT DEY Mobile: +91-9819468158 ~ E-Mail: [email protected], [email protected] PROFILE SUMMARY Astute leader with more than 21 Years of experience in Inspection, Quality Assurance, Quality Control, Expediting, Pre-construction, Construction, Supervision, Execution, Plant Shutdown, Audit and Team Management for Petrochemical & Refinery / Oil & Gas Project. Expertise in handling activities related to Fabrication, Installation & Verification of process plant piping, Tank’s,Various Equipment’s with clear understanding of technical drawing, specification, code and standards. Adept at carrying out various tests and inspection for various processes and checking the quality standards. Demonstrated acumen in ensuring that processes are conducted in accordance with guidelines and project specification & standards. Insightfulness in planning and initiating improvements as needed to meet changing demands or requirements. Splendid questioning and listening skills with ability to analyse responses, understand clients' needs and focus on quality, precision & punctual delivery of results. Possesses leadership skills including recognising the strengths and weaknesses in others as well as oneself and willing to perform additional activities. CORE COMPETENCIES Hands on experience in pre welding, in process welding and post welding in surveillance ,inspection and supervision at workshop & field on various material with various welding procedure such as SMAW, GTAW,SAW,FCAW,MIG & MAG Etc. Guiding the control of repair welding, review & interpretation and witness of other NDT’s for piping, equipment and structural work Carrying out the stage wise inspection for various Equipment’s such as Pr. Vessels ,Heat exchanger’s, Reactor’s, Column, Above Ground Steel Storage Tank at shop & field & Piping pre-fabrication, welding , Painting, Insulation , Refractory and reviewing sub-contractor quality document’s as per specifications & Standards Handling field equipment installation and inspection verification Reviewing, evaluating & approving the Vendor’s / Subcontractor’s various quality procedure & Inspection Test plan & Method statement & check list Ensuring that all the quality activities are executed as per Quality Plan, Procedure & Specification Carrying out all kind of testing such as Pressure Testing (Hydro static/Pneumatic ),Positive Material Inspection for alloy material, Post weld heat treatment, Leak Test. Punch listing & Re instatement Flashing/pigging and drying, purging of plant piping & pipelines. Managing qualification of WPS,PQR,WPQ for different welding process and qualification of Blaster, Painter for different kind of painting system Conducting shutdown inspection for Petrochemical & Refiner and interfacing during fabrication and installation to resolve any material ,welding, Testing and inspection related problems Performing independent quality integrity verification such as Painting, insulation, Refractory, etc.

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Page 1: AVIJIT  CV

AVIJIT DEYMobile: +91-9819468158 ~ E-Mail: [email protected], [email protected]

PROFILE SUMMARY

Astute leader with more than 21 Years of experience in Inspection, Quality Assurance, Quality Control, Expediting, Pre-construction, Construction, Supervision, Execution, Plant Shutdown, Audit and Team Management for Petrochemical & Refinery / Oil & Gas Project. Expertise in handling activities related to Fabrication, Installation & Verification of process plant piping, Tank’s,Various Equipment’s with clear understanding of technical drawing, specification, code and standards. Adept at carrying out various tests and inspection for various processes and checking the quality standards. Demonstrated acumen in ensuring that processes are conducted in accordance with guidelines and project specification & standards. Insightfulness in planning and initiating improvements as needed to meet changing demands or requirements. Splendid questioning and listening skills with ability to analyse responses, understand clients' needs and focus on quality, precision & punctual delivery of results. Possesses leadership skills including recognising the strengths and weaknesses in others as well as oneself and willing to perform additional activities.

CORE COMPETENCIES

Hands on experience in pre welding, in process welding and post welding in surveillance ,inspection and supervision at workshop & field on various material with various welding procedure such as SMAW, GTAW,SAW,FCAW,MIG & MAG Etc.

Guiding the control of repair welding, review & interpretation and witness of other NDT’s for piping, equipment and structural work

Carrying out the stage wise inspection for various Equipment’s such as Pr. Vessels ,Heat exchanger’s, Reactor’s, Column, Above Ground Steel Storage Tank at shop & field & Piping pre-fabrication, welding , Painting, Insulation , Refractory and reviewing sub-contractor quality document’s as per specifications & Standards

Handling field equipment installation and inspection verification Reviewing, evaluating & approving the Vendor’s / Subcontractor’s various quality procedure & Inspection Test plan & Method

statement & check list Ensuring that all the quality activities are executed as per Quality Plan, Procedure & Specification Carrying out all kind of testing such as Pressure Testing (Hydro static/Pneumatic ),Positive Material Inspection for alloy material,

Post weld heat treatment, Leak Test. Punch listing & Re instatement Flashing/pigging and drying, purging of plant piping & pipelines.

Managing qualification of WPS,PQR,WPQ for different welding process and qualification of Blaster, Painter for different kind of painting system

Conducting shutdown inspection for Petrochemical & Refiner and interfacing during fabrication and installation to resolve any material ,welding, Testing and inspection related problems

Performing independent quality integrity verification such as Painting, insulation, Refractory, etc. Rendering assistance by giving feedback information of complaint analysis, process capability study and tolerance study. Devising and implementing company quality assurance program in compliance with company requirements. Overseeing the documentation of test results and preparing the data in the form of a graph or chart. Handling proactive surveillance, inspection, audit for construction project as per mandatory document’s, client specification,

governing code & reference drawing, applicable code & standard’s practice such as OHSAS 18001, ISO 9000, ASME 31.3, ASME 31.4, ASME Sec.II, ASME Sec.V, ASME Sec.VIII Div.I &II ,ASME Sec.IX, ASME 16.5, ASME B 16.9, AWS D1.1, AWS D 10.10, API 1104, API 5L , API 650, API 653, API 510,API 570, API RP 577, API 572, API 574,API 598, API 936, NACE MR0175, NACE MR0103, NACE TM-0284 for HIC test , SSPC- SP , SIS-00-59,ISO 8502 etc.

Expediting all Equipment’s /commodities. Carrying out the awareness training for ISO to the new staff. Supervising, managing and supporting the quality assurance personnel. Providing administrative and technical direction to all quality control personnel encompassing personnel administration,

resolution of technical problems, development / approval of in-house training, etc.

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ORGANISATIONAL EXPERIENCE

March 13 - Present Self employed Free lancer ,Vendor Inspection & Expediting , & Project Management Consultancy service. Highlights:Projects Handled:1.Title : IOWA F173 IOWA Fertilizer Company –Wever, IA Client : IOWA . USA.Process Licensor : M/s.KBR, Huston (USAContractor: M/s.KBR, Huston (USA)Inspection Agency : Applus Velosi, USASub-Contractor: Larson &Toubro, Powai, MumbaiEquipment: High Pressure Steam Super heater & Waste Heat Boiler .Project Duration : May 2013 to April 2014

2 Title : F333 INDORAMA ELEME Project. - Nigeria .Client : Toyo Engineering , Japan .Process Licensor : M/s.KBR, Huston (USAContractor: M/s.KBR, Huston (USA).Sub-Contractor: Larson &Toubro, Powai, MumbaiEquipment: High Pressure Steam Super heater & Waste Heat Boiler .Project Duration : Dec.2014 to October 2014.3. Title : F441 DYNO NOBEL Louisiana Ammonia Project , Louisiana.Client :Process Licensor : M/s.KBR, Huston (USA)Contractor: M/s.KBR, Huston (USA)Sub-Contractor: Larson &Toubro, Powai, MumbaiEquipment: High Pressure Steam Super heater & Waste Heat Boiler .Project Duration : Dec.2014 to November 2014.4. Title : F625 UFN-V ,1500 MTPD Ammonia Plant Project , BrazilClient : Petro Bras UFN V , Brazil.Process Licensor : M/s.KBR, Huston (USAContractor: M/s.KBR, Huston (USA)Sub-Contractor: Larson &Toubro, Powai, MumbaiEquipment: High Pressure Steam Super heater & Waste Heat Boiler .Project Duration : Nov.2014 to Continue .

Working on the behalf of Applus Velosi , USA and Directly reported & Communication with M/s.KBR, Huston (USA) Office.

Role : > Conduct Pre Inspection Meeting with Client & Vendor prior to start job . Discussed about Project Engineering Document ,

QAP point’s discussed and finalized, Material Status & Sub order Status , Vendor issue related to Project Etc. > Co-ordinate with Vendor and expediting about the Project Engineering , Material status , Manufacturing progress compare

with manufacturing schedule and physical verification and communicate and feed back to Contractor concern person .> Verify the Construction process & inspection carried out in accordance with project specification , approved drawing, design Code, approved inspection test plan,

> In process inspection for Material Identification for Pressure parts ( Plate , Forging/Special forging ), randomly Weld consumable verification . Fit up of Shell Long seam, Circular Seam, Dish End formed verification, Nozzle’s, Weld visual , randomly witness of NDT’s Etc.

> In process inspection of Tube Bundle assembly including Tube to Tube sheet welding, Expansion, Leak Test, Hydro Test Etc. > Witness for Simulation Heat treatment & Testing of PTC , Witness Mock- up Tube to Tube sheet weld , expansion & testing

Etc. Mock up test for Tube to Tube sheet welding, expansion Etc. > Witnessed of Visual & Dimensional inspection of Shell Assembly prior to PWHT. > Witnessed for Anchor Bend Test for Refractory , lab test witnessed for PLC, Density, CCSR(cold crushing strength & Rupture) For Refractory Material & witnessed for Refractory Applicator Etc. > Witnessed for Shell Side & Tube Side hydro Test Etc.

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> Monitoring refractory Installation activities in Shell & Expansion Bellow, During mixing for refractory material verify such as Material temp, Water Temp. Material Mixing Temp. Shuttering verification after forming, Thickness verification , Method of Application .

> Witnessed Tube Bundle insertion in to the Shell which inside lining with Refractory. > Review Quality Dossier . > Witnessed Packing inspection & Loading of the Equipment and Issue Release Note.

1.Title: VGO Deep Conversion Complex Project, Russia . Client : LUKOIL Oil Company, Russia.Contractor: M/s. Tecnicas Reunidas , Madrid, Spain.Sub-Contractor: M/s. Larson &Toubro, Powai, MumbaiEquipment: Waste Heat Boiler .Duration : Aug.2013 to May 2014.Sub-Contractor: M/s. Sulzer India Ltd. Pune, Maharashtra.Equipment: Internals for 12 nos. Column. Duration : Dec.2013 to April 2014Sub-Contractor: M/s. KAMAL Engineering , Yumunanagar, Hariyana, IndiaEquipment: Air Preheater & Cast Prehater. Duration : Dec .2013 to May 2014.Sub-Contractor: Croll – Reynolds Company ,USA Sub. Sub-Contractor : Mazda Ltd , Ahemedabad , Gujarat.Equipment: Package for Vacuum Producing Unit , SkidmountedDuration : March 2014 to July 2014.

Working on the behalf of M/s Tecnicas Reunidas . Spain

Role : > Co-ordinate with Vendor and expediting about the Project Engineering , Material status , Manufacturing progress compare

with manufacturing schedule and physical verification and communicate and feed back to Contractor concern person. > Conduct Pre Inspection Meeting with Client & Vendor prior to start job . Discussed about Project Engineering Document ,

QAP point’s discussed and finalized, Material Status & Sub order Status , Vendor issue related to Project Etc > In Process & Final Inspection of the Equipment’s for Waste Heat Boiler , Reactor’s Internal , Air Pre Heater & Cast Pre heater

& skid Mounted Vacuum Producing Unit in accordance with applicable Drawing, Project specification & standard’s and Issue Release Note.

> In Process & Final Inspection of Column Internal’s such as Material Inspection with Alloy Verification , Trial assembly & Final Inspection for Reactor Internal’s , Reviewed Manufacturer Data Record Book.

> In Process & Final Inspection of skid Mounted Vacuum Producing Unit consists of Major item is Cooler , Condenser , Piping Pump & Motor and accessories, Instrumentation in accordance with applicable Drawing, Project specification & Standard’s

> Reviewed Final Quality Dossier and issue Release Note. 2.Title: Proacto Nueva Unidad De Reformacion Catalitica (NURC) , BoliviaClient : Refinacion SA (YPFB) , Bolivia.Contractor: M/s. Tecnicas Reunidas , Madrid, Spain.Sub-Contractor: M/s. Dresser Rand , Pune, India .Equipment: Lube Oil Console System .Duration : Oct. 2014 to Feb.2015 . Role :

In Process & Final Inspection of Skid Mounted Lube Oil Console System consists of Major item is Cooler , Filter, Piping , Valve & Pump & Motor and accessories, Instrumentation in accordance with applicable Drawing, QAP & Project specification & Standard’s

Witnessed Hydro Test of the Cooler , Filter’s, Piping Etc. Final Inspection of the Lube Oil Console System where check Vibration , Noise Level , Visual & Dimension as per approved Drawing & Project specification & Standard’s

Reviewed Quality Dossier and Issue Released Note,

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3. Title: Proacto Nueva Unidad De Reformacion Isomerization (NUIS) , BoliviaClient : Refinacion SA (YPFB) , Bolivia.Contractor: M/s. Tecnicas Reunidas , Madrid, Spain.Sub-Contractor: M/s. Burchardt Compressor , Pune, India .Equipment: Make UP Compressor (02 Nos, & Recycle Compressor,.Duration : Dec. 2014 to Continue .

4. Title : EPCC Processing and Production Facilities Adrar Touatgaz Project , Alzeria.Client : Groupement Touatgaz ( SONATRACH and GDF SUEZ E&P Touat B.V.), Alzeria .Contractor: M/s. Tecnicas Reunidas , Madrid, Spain.Sub-Contractor: M/s. Sulzer Chemtach Ltd, Switzerland , & M/s. Sulzer India Ltd , Pune, India .Equipment: Reactor Internal’s.Duration : Dec. 2014 to Continue

Working as Applus Velosi (Qatar & Oman ) on Behalf of M/s. Qatar Petroleum & Petroleum Development of Oman(PDO) & ZAKUM DEVELOPMENT COMPANY (ZADCO), UAE For Various Vendor as given below :

1) Client : Qatar Petroleum , Qatar Vendor : M/s. Godrej & Boyce ,Vikhroli , Mumbai, India . Equipment: CORE, FLUID EXCHANGER, TUBE BUNDLE COMPL. ( 4 Nos.). (Feed & Effluent Exchanger ).

Duration : Jan ,2014 to April 2014. Role :

Co-ordinate with Vendor and expediting about the Project Engineering , Material status , Manufacturing progress compare with manufacturing schedule and physical verification and communicate and feed back to Contractor concern person .

Verify the Construction process & inspection carried out in accordance with project specification , approved drawing, design Code, approved inspection test plan,

Witnessed in process inspection of Material Identification of Pressure Parts (Plate, Forgings, Tubes , Tube Sheet Etc) , UT, PMI & PT verification on Tube sheet & Tube sheet Weld overlay, inspection of Tube Bundle & Tube to Tube Sheet assembly, Inspection of Shell assembly & Floating Head to Flange Cover, Visual & Dimension Check prior to Hydro Test.

Witnessed of Hydro Static Test of Shell Side & Tube Side Hydro Test .

2) Client : Petroleum Development of Oman , Oman. Vendor : M/s. Hawa Valves , Navi Mumbai, India . Itme’s : Ball Valve (Float FB) , Check Valve (SCV), Material - A351 CF 8M, Ball -316 .NACE Vendor : M/s. Shalimar valves Pvt. Ltd, Navi Mumbai, India . Item’s : Check Valve , Ball Valve, Gate Valve, Glove Valve - Material - A351 CF 8M, Ball -316 .NACE ,Duplex stainless steel, ASTM 216,Gr-WCB, ASTM B 425 for Ball & Steam. Vendor : ARABIAN INDUSTRIES MFG CO .LLC, UAE . Sub Vendor : FORWARD ALLOYS & CASTING, Mumbai.

Item’s : Globe Bronze Valve ( 2” to 3” size), Material – ASTM B 148. Vendor : ASTEC VALVES & FITTINGS PVT. LTD, Thane ,Mumbai

Items : SINGLE BLOCK & BLEED MONOFLANGE , Material – 316 (Stainless steel)

Duration : May 2013 to Dec,2013 .

Role : Valve inspection performed in accordance with applicable code and Specification such as API 598 ,API 6D, API 594 ,ASME/ANSI B16.5, API 600, Verify the construction Process in accordance with Client Project Specification, Purchase order, design Code,

Approved Drawing & Inspection Test Plan.

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Valve inspections Like Pressure Test Witnessed such as, HYDRO SHELL TEST, HYDRO BACKSEAT TEST,

HYDRO SEAT TEST, PNEUMATIC SEAT TEST, 5STROKE SEAT TEST, FET ( Fugitive Emission Test for Body & Gland ) as per applicable mentioned Code and Project Specification.

Feb’09 –Feb’13 Tecnicas Reunidas Gulf, KSA (Spain, Madrid based Co.) as Sr.QA/QC Mechanical & Welding Supervisor

Highlights:Projects Handled:Title: Saudi Aramco Total (Joint Venture of Aramco & Total) Export Refinery Project, Al Jubail, KSA for Distillation and

Hydrotreater Package)Client: Saudi Aramco – Total (France) Joint Venture Location: Al-Jubail. Saudi Arabia

Title: Saudi Kayan Phenolics Project of Saudi kayan Petrochemical Complex , Al-Jubail, KSA Client Sabic –Kayan Joint Venture Location: Al-Jubail. Saudi Arabia

Role: Provided assistance to Project QA/QC Manager for all the quality activities proper implementation for construction as per project

quality plan & Specification Involved in leading a team of the inspector’s and a Supervisory which could encompass the management and control of an

inspection Liaised with Project Management Team for project quality requirement prior to start construction activities & prepared for

inspection schedule Accountable for providing awareness programme of project contractual quality requirement to every quality control personnel

prior to start inspection activities Conducted proactive , surveillance inspection, audit finding , audit follow up, at subcontractor workshop & field for verification of

implementation of project quality system and prepared report Carried out inspection & Testing of all construction activities on Piping, Welding, various static Equipment’s installation until final

Box up, Painting, Insulation, Refractory, etc. Reviewed weekly quality report on welding & NDT’s such as radiography rejection rate in accordance with project specified

requirement , root cause analysis and recommend for corrective and preventive action Conducted in house weekly quality meeting with all quality personnel’s about various quality issue and providing guideline &

solution. Interfaced with Client /Subcontractor /External agencies to resolve the constraints during mechanical construction works Conduct Audit at Subcontractor Place in accordance with Client Project specification & ISO 9000, perform Opening meeting, site

surveillance visit for audit finding and closing meeting and audit follow up in order to corrective action & preventive action & close open issue.

Supervision painting /coating system of the following infrastructure.

FBE Coating on the field joints.> Inspection of the joints, holiday inspection, Salt test, cross cut test & cure test, etc.> Inspection and Testing done Coating Yard shop jobs.

> Development of specification for coating. > Preparing and reviewing the method statement, work procedures, quality plan, HSE risk hazard analysis, involving coating, > Hot insulation of vessels/piping/structural steel/Equipment as per specification.

Feb’08 – Jan’09 Intertek Inspections & Testing Services India Pvt. Ltd., UK based TPI Co. as Sr. Inspection Engineer & Expediter

Highlights:Projects Handled:Title: Saudi Kayan Petrochemical Complex, EO / EG Facility, Saudi Kayan, Al-jubail,KSAClient: Saudi Kayan .Al-jubail,KSA

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Items: SS/T Heat exchanger- 04 Nos.

Title: Ethylene Plant EU2- Ruwais2 Borouge, UAEClient: Abudhabi Polymers Company Pvt. Ltd.Item: Straight Tube Heat exchanger- 22 Nos., Pr. Vessels - 09 Nos. Worked on the behalf of M/s. CTCI Corporation Taiwan at their vendor M/s. Tema India Ltd, workshop in india for Title 1 Worked on the behalf of M/s. Linde (Germany) at their vendor M/s. GR Engineering workshop in india for Title 2

Title: Rehabilitation of School and Health facilities, Training Centres, Water and Sanitation services in MaldivesClient: UNOPS, New York, USALocation: MaldivesItem: HDPE Pipe & Fittings

Title: Ammonia Plant –I Revamp, Rajasthan, IndiaClient: Chambal Fertilisers and Chemicals Ltd., IndiaContractor: KBR (USA)Sub-Contractor: Larson &Toubro, Powai, MumbaiEquipment: Reforming Exchanger.

Worked on the behalf of M/s KBR at their Sub-contractor workshop for in-process inspection to final inspection of mentioned equipment in accordance with Drawing & Project specification & relevant standard’s.

Worked with M/s BHEL (India) for various type of inspection such as Valves, Bulk quantity SS Tubes inspection in Tube Mill, Bulk quantity CS pipes inspection in pipe mill, final inspection of PR. Vessels such as visual, dimension, witnessed pneumatic test, hydrostatic test, painting, etc. VALVE INSPECTIONS :

Worked on behalf of M/s BHEL (India) at their following Vendor’s. 1) M/s. VIRGO ENGINEERS LTD , PUNE, MAHARASHTRA.

Item : Ball Valve ( SS Material )2) M/s. NITON VALVE INDUSTRIES PVT. LTD. Ghatkopar, Mumbai.

Item : Check Valve , Ball Valve, Gate Valve, Glove Valve - Material - A351 CF 8M, Ball -316 .NACE , ASTM 216,Gr-WCB, ASTM B 425 for Ball & SteamValve inspection performed in accordance with applicable code and Specification such as 1) API 598 2) API 6D 3) API 594 4) ASME/ANSI B16.55) API 600 .

Verified the Construction process in accordance with Applicable Design code. Purchase order Specification Purchaser’s standard. Approved drawing. Inspection Test Plan.

Valve inspections Like HYDRO TEST and AIR LEAK TEST witnessing inspections and procedure carried out as per applicable mentioned Code and Specification. in above valve types.

Dec’06 – Dec’07 Tecnicas Reunidas Gulf, KSA (Spain, Madrid based Co), as QA/QC Mechanical Supervisor

Highlights:Projects Handled:Title: Rabigh Petrochemical & Refining Plant .Client: Saudi Aramco – Sumitomo Joint Venture, Petro Rabigh.

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Location: Rabigh , Saudi Arabia.

Role: Assist to project Mechanical Leader & QA/QC manager for quality activities before and during construction activities. Conduct weekly quality issue programme with the QC personnel’s and provide guideline and solution . Support the member of the QC personnel on technical & administrative issue. Analysed and approval of Sub contractor procedure like WPS, PQR,WQT, Various quality procedure & ITP on piping ,Welding,

Painting ,insulation , Refractory, Static Equipment’s, Storage Tanks Etc. as per project specification , relevant codes and standards Supervise inspection on Welding, Piping, Field Equipment installation up to final Box up ,Painting , Hot insulation & Refractory

and various testing such as PMI on alloy material, Leak test, Pressure Test (Pneumatic ,Hydrostatic) & Flashing, Drying, Purging For piping. Wherever possible stay in the background and managing the quality issue. Liaised with clients, sub-contractors and external agencies to resolve the constraints during mechanical construction works Ensured implementation of sub-contractor’s quality plans, inspection plans, procedures and work instructions Conducting proactive surveillance inspection visit at subcontractor field & work shop for verification of quality activities and

recommends for corrective and preventive action. Participated with External Auditor for Audit finding and any non conformance issue take corrective & preventive action. Review weekly quality report on welding and NDT’s such as Radiography Rejection rate and analysis for root cause and

recommend for corrective action and preventive action.

PREVIOUS EXPERIENCE

Aug’06 – Nov’06 with VELOSI LLC, Oman (Seconded to PDO (Petroleum Development, Oman) as Multi-discipline Inspector Aug’05 – Jul’06 with Intertek Inspections & Testing Services India Pvt. Ltd., UK based TPI Co. as Sr. Inspector/Expediter Dec’03 – Jun’05 with Tecnimont ICB Pvt. Ltd., Mumbai (Italy & India Join Venture) as Sr. Inspection Engineer & Expediter Jul’01 – Sep’03 with Inma Steel Fabricators Co. Ltd., (Al-Jubail, Saudi Arabia) as QC Engineer Mar’99 – Jun’01 with India Tube Mills & Metal Industries Ltd., Mumbai as QA/QC Engineer Jan’97 – Feb’99 with Alpha Beta Engineering Construction Pvt. Ltd., Mumbai as QA/QC Engineer Feb’96 – Nov’96 with India Tube Mills & Metal Industries Ltd., Mumbai as QC Engineer –Welding May’93 – Jan’96 with Texmaco Ltd .West Bengal as Supervisor

EDUCATION

Diploma in Mechanical Engineering from Calcutta Technical School, Govt. of West Bengal in 1992 Bachelor in Science from Calcutta University in 1987

Training: HSE and H2S Awareness and Escape Training

CERTIFICATIONS / COURSES COMPLETED

1998 Course for Diploma in Welding Technology from Jadavpur University, Kolkata2000 ASNT-SNT-TC-1A Level II – RT-LPT-UT2002 Certified Welding Inspector – CSWIP-Vol-3.12003 Registered Welding Inspector From European Welding Federation2004 International Institute of Welding Diploma2006 Certified Senior Painting Inspector - CSWIP BGAS Gr.22008 ASNT-SNT-TC-1A Level II – VT2010 Certified Senior Welding Inspector – CSWIP-Vol-3.2.12010 Certified Auditor/Lead Auditor QMS EN-ISO 9001- 20082011 Certified Above Ground Storage Tank Inspector.(API 653)2011 Certified Pressure Vessel Inspector (API 510)2012 Certified Piping Inspector (API 570)2014 ASNT-SNT-TC-1A Level II – MPT.2014 IRCA Certified Certificate Auditor

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2014 Certified Refractory Inspector (API 936)

MEMBERSHIP

Member of:o Indian Institute of Weldingo Welding & Joining Society (WJS) of TWI. Membership No. 533533o Member of IRCA , Membership no. 6013050.

IT SKILLS

Well versed with MS Office and Internet Applications

PERSONAL DETAILS

Date of Birth : 8th August, 1968.Present Address : Bhoomi Legend , 1004,A - Wing, Shambhaji Nagar , Arkuli Road, Kandivali (E), Mumbai - 400101 Languages Known : English, Hindi and Bengali .

Reference : Agnel V.A.Sr. Quality Engineer | Petrofac Intl SharjahDirect:+971 06- 651 84839, Ext: 84839Mobile 050-8807243 .

Kindly refer to the annexure for Shutdown Job & other Projects handled :

ANNEXURE

Shutdown Job Since 2007

Shutdown -1Client : BPCL .Location : Mumbai , India.Position : API Inspector .Duration : 25 days in March 2013.Role : Internal and external inspection of 12 Nos. Vessel . Preparation of inspection report including recommendation after evolution NDT report & inspection finding and submit concern

concern inspection engineer for review and approval. Handled:

o Additional nozzle inclusion to 4 nos. Vessel o Marking area Lamination check by UT prior to cutting nozzle location on Vessel.

Managed Inspection Witness for fit Up , Welding , RF pad test by pneumatic test. Witnessed of Hydro Test , etc. Carried out Review of NDT report and final Dossier.

Shutdown -2

Client: Saudi Kayan Petrochemical Company ( Sabic Affiliated )Location: Al-jubail, Saudi Arabia.Position: Sr. Piping Inspector.Duration: 35 Days in May2011.Role: Involved in On-stream & Off –stream piping inspection and prepared report as per API 570 Valve installation & inspection as per API 598.

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Handled:o Hot Tapping on Pipe and provide branch connection o Worked as MPT witness after seal welding on branch connection joint and DPT Test witnessed after socket weld for

Steam Lines . Managed Inspection Witness for PMI, Steam Trap Conditioning Monitoring, Hydro Test , etc. Administered activiites for Painting, Hot & Cold INSULATION CONDITION CHECK Carried out Review of QAP/ITP of Steam Tracing & Piping & Hot Tapping etc.

Shutdown -3

Client: Haldia PetroChemical LimitedLocation: Haldia , IndiaPosition: Sr. Mechanical InspectorDuration: 25 Days in April 2008Role: Equipment inspected Steam Drum, Knock out Drum , Shell & Tube Exchanger Etc. Handled:

o Welding inspection of Carbon Steel & Stainless Steel ( SS -304 & SS 316)o Witnessed of Pos tweld Heat treatment .o Witnessed of Hydro Test of Pressure Vessel , Heat Exchanger, and related piping.

Managed: o Inspection Witness for PMI for Stainless Steel , DPT Test, Hardness Test Etc.o Steam Trap Conditioning Monitoring, Holiday Test, etc.

Shutdown -4Shut Down Job for Rabigh Petrochemical & Refining Plant for Revamping of Atmospheric Distillation, Diesel Hydro Treating Plant

Client : Saudi AramcoLocation: Rabigh, Saudi ArabiaPosition: Sr. Mechanical InspectorDuration: 48 Days in Nov-Dec 2007

Honoured with ‘Certificate of Recognition’ from Company Project Manager for distinguished contribution to Refinery Shutdown & successfully completion of the revamping activities ahead of schedule.

Role: Involved in On-stream & Off –stream vessel & column inspection and prepared report as per API 510 Eliminated the existing defective tube’s of the equipment re-boiler and replaced by a new one Worked as DPT witness after seal welding of the tube sheet Handled:

o Tube Expansion verification including Go & No Go Gaugeo Leak test after seal weld of the Tube sheet

Managed: o Inspection Witness for PMI, Steam Trap Conditioning Monitoring, Holiday Test, etc.o RT Film interpretation, DPT witness

Carried out Review of QAP/ITP of Pr. Vessel, Piping, etc. Developed pressure equipment inspection scope for planned turnarounds and on line inspection opportunityVELOSI LLC, OmanTitle: Off-Plot Delivery, EMC, Shut Down Contracts, South OmanRole: Providing support to project Engineers mainly in welding, NDE, testing, coating & painting, welding procedures and welder

qualifications, quality integrity verification and documentation (test packs & quality plans) reviews & approvals Coordinating with Project Engineers, Discipline Engineers, Vendors and Company Technical Focal Point on Purchase Order details

to plan inspection visits Gained exposure with Painting Application on Pipeline Construction with specified painting system and compliance with project

specification SP 1246 (Shell Standards)o Witnessing Blasting and Painting activities and ensure compliance with project Specification .

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o Incoming Paiting Material Inspection. Maintained material storage and Handling in accordance with project requirements Ensured implementation of contractor’s quality plans, inspection plans, procedures and work instruction Supervised contractor’s record of calibration, inspection & test equipment Witnessed WPS & WQT qualification & tests to the company’s specification including hydrostatic and PIG testing operations FBE Coating on the field joints.

> Inspection of the joints, holiday inspection, Salt test, cross cut test & cure test, etc.> Inspection and Testing done In Pipeline Projects, Coating Yard shop jobs.

> Development of specification for coating. > Preparing and reviewing the method statement, work procedures, quality plan, HSE risk hazard analysis, involving coating, Hot insulation of vessels/piping/structural steel/Equipment as per specification.

Intertek Inspections & Testing Services India Pvt. Ltd., UK based TPI Co. Selected list of Inspection and Expediting Assignments: Inspection various fabricated items, Pr. And non Pressure item’s. such as Inspection of Pipes, Valves & Heat Exchanger, Pressure

Vessel.o Expediting of various equipments.o Vendor Evolution.o Factory Inspection and periodic Inspection on behalf of BIS ( Bureau of Indian Standard)

Project ADPL Esser (Hazira, Gujarat)Client GSPL (Gujarat)Items Ductile Iron Pipes, API 5L coated PipesScope Visual and dimensional inspection, hydrostatic pressure testing, Mechanical tests , Coating Etc.Project ONGC G1 & GS 15 Field Development Project & Panna Development Project. Client ONGC ( Oil and Natural Gas Corporation Ltd.)Items Manual Ball Valves, Cable Trays, Heat Exchanger, Riser Clamp, Pumps, Motor, Fittings, Pressure Vessel,

Hook Up & Hanger supports, etc. Scope Performed Inspection on behalf of M/s. Clough Engineering Ltd., Australia Tecnimont ICB Pvt. Ltd., Mumbai (Italy & India Joint Venture)Projects LNG Hazira port and Terminal Project, Surat – IndiaOwner Shell (Royal Dutch Company)Projects Razi Petrochemical Co. Iran for Revamping Urea Plant # 2Projects N.P.C.I.L. for Rajasthan & Kaiga Automic Power Project.Owner N.P.C.I.L .Role: Inspection & Expediting of Heat Exchanger’s & Condenser of Duplex Stainless Steel , Filter & Water Tank including Rubber Lining,

FRP Tank, Pump , Valve’s for Desalination Package, at Vendor in accordance with Drawing , Project specification & Planning Schedule.

Witnessed of WPS, WQT, Material inspection , Review and approval of related document’s & Final quality Dossier in accordance client specification .

Inma Steel Fabricators Co. Ltd (Al-Jubail, Saudi Arabia) Project Ethane recovery project, Berry Gas Plant, Saudi Aramco

250,000 Dia inch of pipe spooling in CS, CS-HIC, SS and LTC, etc. Pressure Vessel, Tank , Reactor, Inlet Heater ,Column.

Client: Saudi ArmcoProject Qatif Gas Oil Separation Plant -1 Complex

1200 Dia inch of Power Boiler Pipe Spooling (CS material) under M/s. CCC Subcontract Client M/s. Saudi ArmcoRole: Carried out in-process inspection of:

o Fabricated Piping, Welding of SMAW, GTAW (Manual and Semi Auto.), SAW, FCAW (Semi & Auto) for Pressure Piping as per ANSI 31.3

o Fabricated Tank, Vessel and Reactor in accordance with relevant code & Standard’s. Handled fabrication of different materials such as carbon Steel & Stainless Steel , P5,P9,P11,P22, In –Conel , Material. Gained knowledge of:

o Non-destructive testing (RT, LPT, Leak testing)

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o All aspects of welding inspection. Preparation and implementation of welding procedures specification (WPS)o Welder’s performance qualification (WPQ) according to ASME Sec. IX

Conversant with international codes such as ASME Sec. IX, Sec VIII, Div. I, II, Sec V, API 650, API 620, ANSI B31.3, TEEMA, AWS D-1.1, etc.

Conversant with all aspects of Painting Inspection such as Rust Grade, Surface Profile, Environments, Abrasive Type, Size, MEK Test, Adhesion Test etc.

Prepared various Quality Procedure & ‘Inspection and Test Plan’ (ITP)

India Tube Mills & Metal Industries Ltd., Mumbai

Projects Jamnagar Refinery, Phase-II (2 Nos. 48 M dia, 20 M Ht. Floating Roof) Client: Reliance Petroleum Ltd. Project: Dabhol Power Project – Phase-II. 4 Nos. Steel Stack, 6.5M dia, 98.3M Ht., and 7 nos. different Dia and Ht.

Floating roof and Fixed Roof TanksClient: Enron Power Co. (USA) , Consultant : M/s. Bechtel International Inc. Role: In process & Final inspection of API coded above Ground Steel Storage Tank & Steel Stack. Prepared related Quality procedure & ‘Inspection and Test Plan’ (ITP) , Conversant with all aspects of Painting Inspection.

Painting Material , Surface Preparation prior to painting such as Rust Grade, Surface Profile, Environments, Abrasive Type,

Size. Etc as per SIS 55-00-59, SSPC & IS8502 . Carried out various type of test during and after painting such as MEK test,

,Cross Cut test, Etc.

Alpha Beta Engineering Construction Pvt. Ltd.Project: Additional Tank age project, Vizag Refinery, 5 Nos. 50 M dia, 17.4M Ht. Floating Roof, 2 Nos. 40M Dia, 14M

Ht, Fixed Roof.Client: HPCL (Haldia Petrochemical Ltd., Haldia, West Bengal)India Tube Mills & Metal Industries Ltd , Mumbai Projects Numaligarh Refinery, Numaligarh , Assam . , 2 Nos. 79 M dia, 17.4M Ht. Floating Roof Tank. Client: HPCL (Hindusthan Petrochemical Ltd., Assam,)Role : Prepared and witnessed with Client WPS & WQT , Monitoring and verification before, during and post Welding and prepared Report. Witnessed NDT’s such as DPT, Leak Test, Hydrostatic Test, Control of Welder Rejection Rate.Texmaco Ltd .West Bengal Manufacturer of Pressure Vessel, Railway wagon and Structural job