avensis (rhd) - toyota service information77d74891-deaf-42fb-9e2c-f09658… · installation...

INSTALLATION INSTRUCTIONS

TOYOTA MOTOR CORPORATION

PART NUMBER

Manual Ref. Nr. D3RT25/W-0-0

FOR

**T25*R

T O Y O T A N A V I G A T I O N S Y S T E M

Avensis (RHD)

MOUNTING BRACKET KIT PZ425-T0330-60RDS-ANTENNA KIT PZ445-T9281-00NAVIGATION KIT 08545-20800ADDITIONAL PARTS see page 7

06-03

Avensis (T25) TNS300ETA

Avensis (RHD) - 2

PRECAUTIONS

• Do not pinch the rear wiring or har-ness in the tightened part.

PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION

• Be sure to disconnect the negative(-) lead from the battery terminals.

• When passing the wires through thedashboard or other panels, use agrommet to ensure waterproofing.

• Protect the wiring with tape when it ispassed through a hole.

• When disconnecting the connectors,be sure to grip the connector body.Do not tug on the wiring.

• Do not forcibly pull any car wiring harness.Rough tugging may result in opened con-nections, or a broken wire or harness.

• Confirm that lamps, horn, wiper andother car accessories operate normally.

• Protect your car with fender covers, seatand so on.

• Use the correct tool when tighteningbolts or nuts.

• Before drilling a hole, check that the rear ofthe mounting wall is clear.

• Be sure to firmly tighten connectorsand terminals.

• Before connecting the power wiring tothe battery, check the wiring con-nections, harness, etc. to see that theyare properly secured.

• Check body and trim near area of installation to be certain nodirt or scratches resulted from the installation.

waterproof - O.K. !!

Taping

Grommet

Insert completely

Stop it !

1. Precautions ............................................................................................................................................................ 2

2. Table of contents .................................................................................................................................................... 3

3. Application chart .................................................................................................................................................... 4

4. Navigation kit ......................................................................................................................................................... 5

5. Mounting bracket kit .............................................................................................................................................. 5

6. RDS-antenna kit ..................................................................................................................................................... 6

7. Required parts ....................................................................................................................................................... 6

8. Additional parts ...................................................................................................................................................... 7

9. Wiring connection .................................................................................................................................................. 8

10. Installation overview .............................................................................................................................................. 9

11. Vehicle disassembly ............................................................................................................................................... 10

12. Installation of the GPS antenna .............................................................................................................................. 16

13. Wire harness installation ........................................................................................................................................ 18

14. Installation of the RDS antenna wire ...................................................................................................................... 19

15. Installation of the RDS antenna ............................................................................................................................ 21

16. Installation of the TNS computer + ETA ................................................................................................................. 23

17. Installation of the navigation disc .......................................................................................................................... 26

18. Post-Installation inspection .................................................................................................................................... 27

19. Reassembling ......................................................................................................................................................... 27

06-03


Avensis (RHD) - 3

TABLE OF CONTENTS

+ A

DD

-ON

UN

IT(S

)

Hid

e A

way

CD

-Cha

nger

TM

0461

(086

01-0

0911

)

Nav

igat

ion

Syst

em T

NS3

00 (0

8545

-208

00)

1R

adio

/Cas

sette

/CD

(Lo)

(onl

y)M

OP-

unit

or-

W53

900

(086

00-0

5821

)-

2R

adio

/Cas

sette

/CD

(Hi)

(onl

y)M

OP-

unit

or-

W53

901

(086

00-0

5822

)-

3R

adio

/Cas

sette

/CD

(Lo)

+ H

ide

Away

CD

-Cha

nger

MO

P-un

it or

(

2)W

ire (0

8695

-003

70)

W53

900

(086

00-0

5821

)

(2)

Wire

(086

95-0

0370

)

4R

adio

/Cas

sette

/CD

(Lo)

+ In

-Das

h C

D-C

hang

erM

OP-

unit

or

(1)

Wire

(086

95-0

0370

) + F

/K (0

8695

-058

01)

W53

900

(086

00-0

5821

)

(1)

Wire

(086

95-0

0370

) + F

/K (0

8695

-058

01)

5R

adio

/Cas

sette

/CD

(Lo)

+ N

avig

atio

n (T

BT)

MO

P-un

it or

(

3)W

ire (0

8695

-003

70) +

F/K

(PZ4

25-T

0330

-60)

W

5390

0 (0

8600

-058

21)

(

3)W

ire (0

8695

-003

70) +

F/K

(PZ4

25-T

0330

-60)

6R

adio

/Cas

sette

/CD

(Lo)

+ H

ide

Away

CD

-Cha

nger

+ N

avig

atio

n (T

BT)

MO

P-un

it or

(

2)

(3)

Wire

(086

95-0

0370

) + F

/K (P

Z425

-T03

30-6

0)

W53

900

(086

00-0

5821

)

(2)

(

3)W

ire (0

8695

-003

70) +

F/K

(PZ4

25-T

0330

-60)

7R

adio

/Cas

sette

/CD

(Lo)

+ In

-Das

h C

D-C

hang

er +

Nav

igat

ion

(TBT

)M

OP-

Uni

t or

(

1)

(3)

Wire

(086

95-0

0370

) + F

/K (0

8695

-058

01) +

F/K

(PZ4

25-T

0330

-60)

W

5390

0 (0

8600

-058

21)

(

1)

(3)

Wire

(086

95-0

0370

) + F

/K (0

8695

-058

01) +

F/K

(PZ4

25-T

0330

-60)

8R

adio

/Cas

sette

/CD

(Hi)

+ H

ide

Away

CD

-Cha

nger

MO

P-un

it or

(

2)W

ire (0

8695

-003

70)

W53

901

(086

00-0

5822

)

(2)

Wire

(086

95-0

0370

)

9R

adio

/Cas

sette

/CD

(Hi)

+ In

-Das

h C

D-C

hang

erM

OP-

Uni

t or

(

1)W

ire (0

8695

-003

70) +

F/K

(086

95-0

5801

)W

5390

1 (0

8600

-058

22)

(

1)W

ire (0

8695

-003

70) +

F/K

(086

95-0

5801

)

10R

adio

/Cas

sette

/CD

(Hi)

+ N

avig

atio

n (T

BT)

MO

P-un

it or

(

3)W

ire (0

8695

-003

70) +

F/K

(PZ4

25-T

0330

-60)

W

5390

1 (0

8600

-058

22)

(

3)W

ire (0

8695

-003

70) +

F/K

(PZ4

25-T

0330

-60)

11R

adio

/Cas

sette

/CD

(Hi)

+ H

ide

Away

CD

-Cha

nger

+ N

avig

atio

n (T

BT)

MO

P-U

nit o

r

(2)

(

3)W

ire (0

8695

-003

70) +

F/K

(PZ4

25-T

0330

-60)

W

5390

1 (0

8600

-058

22)

(

2)

(3)

Wire

(086

95-0

0370

) + F

/K (P

Z425

-T03

30-6

0)

12R

adio

/Cas

sette

/CD

(Hi)

+ In

-Das

h C

D-C

hang

er +

Nav

igat

ion

(TBT

)M

OP-

Uni

t or

(

1)

(3)

Wire

(086

95-0

0370

) + F

/K (0

8695

-058

01) +

F/K

(PZ4

25-T

0330

-60)

W

5390

1 (0

8600

-058

22)

(

1)

(3)

Wire

(086

95-0

0370

) + F

/K (0

8695

-058

01) +

F/K

(PZ4

25-T

0330

-60)

Unique Design Audio

HEA

D U

NIT

CO

MB

INA

TIO

NR

EQU

IRED

AD

DIT

ION

AL

PAR

TS

In-D

ash

CD

-Cha

nger

TM

0561

(086

01-0

0907

)

AU

DIO

& N

AV

IGA

TIO

N A

PP

LIC

AT

ION

CH

AR

TT

MM

E-C

A D

ivis

ion

Dev

. Dep

t. II

- A

ugus

t 21s

t, 20

03A

ven

sis

**T

25*R

(RH

D)

p. 1/1

MO

P:

Fac

tory

inst

alle

d op

tion

(1):

Glo

ve b

ox a

pplic

atio

n (

2):

Loca

ted

unde

r th

e R

H-s

eat

(3

): L

ocat

ed u

nder

the

LH

-sea

t

Avensis (RHD) - 5

NAVIGATION KIT 08545-20800


06-03

No. Part name Part No. Quantity

Navigation ECU 08662-00850 1

Bolt (M5x8) 4

Butyl tape 1C

BA

A B C

(a) (b) (c)

(d) (e)


(a) ECU Bracket L 1

(b) ECU Bracket R 1

(c) Bolt (M5x8) 2

(d) Foam tape 1

(e) Bolt (M8x15) 1

i

MOUNTING BRACKET KIT PZ425-T0330-60

i


Avensis (RHD) - 606-03

NAVIGATION DISC

To be ordered separately. Please refer to the list of available DVD-ROM for TNS300 Navigation Systems (Access to accessories).

OWNER’S MANUAL

To be ordered separately.

REQUIRED PARTS

(1): For vehicles without pre-wired RDS-antenna.

RDS-ANTENNA KIT PZ445-T9281-00

(1)

(1)

I II

III IV


Antenna strip PZ445-E9281-01 1

(1) RDS antenna wire PZ445-T9281-01 1

(1) Ground bolt 1

Fakra connector PZ445-E9330-01 1IV

III

II

I


Avensis (RHD) - 7 06-03


Bracket cover 86804-32010 1

RDS-Tuner PZ445-E9330-02 1

Subwire harness PZ445-E9330-03 1

(3) Extension wire PZ445-T0210-60 1

(2) GPS antenna 08663-00811 1

(2) Earth plate 08674-00810 1

Wire tie 1212

11

9

8

5

4

2

2 4

5 8

12119

ADDITIONAL PARTS

(2): For vehicles without pre-wired GPS-antenna.(3): For vehicles without pre-wired connector.

(2) (2)

(3)



WIRING CONNECTION

Connection Method:

Vehicle Wire harness

4

8

9

No. Part name

RDS-TUNER

SUBWIRE HARNESS

EXTENSION WIRE

GPS ANTENNA

NAVIGATION ECU

RDS ANTENNA WIREII

A

98

5

4

1P

8P

13P

A

5

GPS antenna

II



INSTALLATION OVERVIEW

9

4

8

A

EXTENSION WIRE

GPS ANTENNA WIRE

RDS ANTENNA WIRE

RDS-TUNER

ANTENNA STRIP

NAVIGATION ECUA

I

4

II

9

8

II

I



VEHICLE DISASSEMBLY

Fig. 3

Fig. 1

Fig. 2

1

2

3

3. Remove the instrument panel clustermoulding .

: Clip (5x)3

1. Remove the shift knob .

2. Remove the shift hole cover .: Clip (4x)

2

1

4. Remove the console panel .: Clip (6x): Screw (2x)108

19

FOR M/T MODELS

FOR ALL MODELS

19

108



Fig. 6

7. Remove the heater control assembly.

: Bolt (4x)1004

4

100

Fig. 4

5. Remove the rear console heater panelas shown using bolts (2x).: Bolt (2x)

: Clip (4x)109

10920

Fig. 5

6. Remove the cover of the midconsole.

: Bolt (2x): Screw (4x)111

11021

20

21

109

111

110



10. Remove the kick panel (L) .: Nut (1x)

: Hook (2x)102

7

Fig. 9

7

102

Fig. 7

Fig. 8

8. Remove the multi display .: Screw (2x)

: Clip (2x)101

5

5

6

101

9. Remove the front door scuff plate (L).: Hook (6x)

6



11. Remove the glove box .: Bolt (1x)103

8

Fig. 10

Fig. 11

8103

9

104

12. a) Remove the passenger and driver side

sun visor holder by turning it 90°counterclockwise.

b) Remove the passenger side sun visor.: Clip (2x): Screw (2x)104

10

9

Fig. 12

13. Remove the rain sensor cover .22

ONLY FOR VEHICLES WITH RAIN SENSOR

10

22

16. Remove the passenger side front pillargarnish .

: Clip (2x)13



14. Remove the map lamp cover .: Clip (6x)

11

Fig. 13

11

15. Release the map lamp assembly .: Screw (2x)105

12

Fig. 14

Fig. 15

First release the clip at the innerside of the pillar.

106

CAUTION

12

105

106

13



17. Remove the passenger seat .: Bolt (4x)107

14

Fig. 16

10714



INSTALLATION OF THE GPS ANTENNA

1. Cut the foam (d) into 8 large piecesand 2 small pieces as shown in theillustration.

(d)-a: Foam tape (8x)(d)-b: Foam tape (2x)i

i

i

Fig. 18

Fig. 19

3.a) Remove the release paper of the earth

plate and attach the butyl tape asshown.

b) Apply the tapes to the adhesive sideof the earth plate .11

C

C1111

x 2

x 8

Fig. 17

C

C

(d)

2. Cut one butyl tape into 2 equal sizedpieces.

C

i



4.a) Attach the earth plate to the multi

display as shown and mount theGPS antenna to the earth plate .

b) Fix the antenna cord using the foamtapes (d)-a (2x).i

9

119

511

Centre

Fig. 20

Fig. 21

9

9

11

(d)-a

When affixing the earth plate makesure to carefully wipe of any dirt,moisture or oil from the surface of thelocation where it is to be affixed.

11

CAUTION

5

5. Route the antenna cord as shown.9

i



WIRE HARNESS INSTALLATION

1. Disconnect the 18P connector of thevehicle wire harness as shown.15WIRE SIDE VIEW

18P

3.a) Route and attach the extension wire

and GPS antenna cord along themidconsole area through the excistingslit using wire ties .

: Wire tie (2x).b) Bundle up and attach the excess part

of the extension wire and excessGPS antenna cord as shown usingwire ties .

: Wire tie (2x).12

12

9

8

12

12

9

8

Fig. 22

Fig. 23

Fig. 24

15

15

18P

8

9

12

12

8

9

8

9Excisting slit

Excess wire

Excess wire

2.a) Connect the 18P connector of the

extension wire to the vehicle wireharness .

b) Attach the extension wire and GPSantenna cord to the vehicle wire har-ness using a wire tie .

: Wire tie (2x).12

12159

8

158



INSTALLATION OF THE RDS ANTENNA WIRE

Fig. 27

15

Fig. 25

ground wire

12

16

1. If not yet insulated, insulate the com-plete ground wire of the RDS antennawire by wrapping it into tape .16II

3.a) Tuck the RDS antenna wire into the

space between the roof headliner andwindshield.

b) Route and attach the RDS antennawire to the vehicle wire harness along the passenger side front pillarusing wire ties .

: Wire tie (2x)12

12

15II

II

II

II

Fig. 26

2. Cut off the indicated area of the lip ofthe RDS-antenna using scissors.II

Lip

II

06-03


Avensis (RHD) - 20

5. Route the RDS antenna wire alongthe front door scuff plate area throughthe excisting slit and attach using thevehicle clamps .

: Vehicle clamp (2x).1717

II

Fig. 29

17Excisting slit

II

4. Route and attach the RDS antennawire along the instrument panel tothe vehicle wire harness as shownusing wire ties .

: Wire tie (2x)12

12

15II

Fig. 28

15

12

II



INSTALLATION OF THE RDS ANTENNA

centre

70 mm 20 mm

Coated area

Fig. 30

2.a) Thoroughly clean the mounting sur-

face of the front window to which theantenna strip is to affixed.

b) Remove the release paper of theantenna strip .

c) Attach the antenna strip to the frontwindow as shown. Ensure that theantenna strip is attached horizontal-ly.

I

I

I

I

Fig. 31

Be sure the top side of the joggle ispushed against the body of the roof.

CAUTION

centre

ONLY FOR VEHICLES WITH RAIN SENSOR

I

I

II

Antenna joggle



Fig. 32

Antenna joggle

centre

Be sure the top side of the joggle ispushed against the body of the roof.

CAUTION

ONLY FOR VEHICLES WITHOUT RAIN SENSOR

3.a) Route the ground wire of the RDS

antenna as shown.b) Attach the ground wire using screws

when reassembling the map lampassembly .

: Screw (2x)10512

105

II

Ground wire

Fig. 33

10512

Make sure to route the ground wire insuch a way that it will not cause shortcircuit.

CAUTION

I

I

II



INSTALLATION OF THE TNS COMPUTER + ETA

Fig. 34

30 mm

20 mm

30 mm

1.a) Slit the floor carpet according to the

measurements as shown.b) Remove the button by turning it

counterclockwise.18

18

Fig. 35

(a)

B

(b)

Fig. 36

3.a) Attach the RDS-tuner to the naviga-

tion ECU bracket (b) using bolts (c).(c): Bolt (M5x8) (2x)

b) Fit the TNS-cover to the side brackets (a) and (b) using theexisting clips.

ii

2i

i

i

4

(b)

(a)

(c)

Ai

i

i

i

i

2. Attach the navigation ECU-brackets(a) and (b) to the navigation ECUusing bolts .

: Bolt (M5x8) (4x)B

BA

ii

2

4



Black wired Pin

antenna connector

6.

a) Connect the RDS-antenna connec-tor to the fakra connector as shown.

b) Insert the fakra connector with theantenna connector to the RDS-tuner

.4

IV

IV

II

Be careful not to close the fakra con-nector before the RDS antennaconnector is inserted till it clicks.II

IV

ATTENTION

Fig. 39

4

AII

II

IV

IV

Fig. 37

Navigationharness

4

Navigation harness

13P

13P

13P

8P1P8P 5

5

WIRE SIDE VIEW

Black wired Pin

12P

Fig. 38

A

A

4

4.a) Connect the 1P and 8P connector of

the navigation harness to the naviga-tion ECU .

b) Connect the navigation harness 13Pfemale connector to the subwire har-ness 13P male connector.

c) Connect the 13P subwire harness connector to the navigation ECU .

d) Connect the 12P subwire harness connector to the RDS-tuner .4

5

A

5

5

A

II

5.a) Locate the RDS antenna black

wired pin.b) Connect the RDS antenna black

wired pin to the subwire harness 12P connector to the second positionfrom the left on the top row (wires faceyou and tab is on top).

5

II

II



9. Bundle up and attach the excess wireharness using wire ties asshown.

: Wire tie (2x).12

128

Fig. 42

8

12

Fig. 41

4

A

B

(a)

(b)

18

i

i

Fig. 40

4

A

(a)i

7. Push the bracket (a) of the naviga-tion ECU with RDS-Tuner intothe slit on the floor under the passen-ger seat as shown.

4A

i

When affixing the navigation ECU ,make sure to carefully wipe off anydirt, moisture or oil from the surfaceof the location where it is to be affixed.

A

CAUTION

8.a) Attach the bracket (a) of the naviga-

tion ECU with RDS-Tuner usinga button as shown.

b) Attach the bracket (b) of the naviga-tion ECU with RDS-Tuner usinga bolt as shown.B

4A

i

184A

i

06-03


Avensis (RHD) - 26

INSTALLATION OF NAVIGATION DISC

Fig. 43

1. Connect the battery and turn the igni-tion switch to the ACC position.

2. Slide the eject switch on the computerto the left to open the disc insertionslot.

3. With the label side of the disc facingup, insert the Navigation Disc into thedisc insertion slot.

* The disc will be pulled into thecomputer automatically.

4. Slide the eject switch on the computerto the right to close the disc inser-

tion slot.1

06-03


Avensis (RHD) - 27

Return all vehicle parts that have been removed to their original locations. Especially make sure to attach trim and other inte-rior materials properly so that they do not have a detrimental effect on the function of the vehicle. During reassembling, makesure that wires are not pinched and all bolts and screws are tightened.

REASSEMBLING

POST-INSTALLATION INSPECTION

ENSURE THAT ALL REMOVED CONNECTORSARE PUT BACK CORRECTLY.

REFIT THE TRIM AND REMOVED PARTS.

Installation Check

1. Inspect the wiring and installation for abnormalities.2. Check particularly closely for any locations where the vehicle harness, wire harness or divergency harness is being pushed, pulled

or pinched with excessive force. Also check again that clamps and bands have not shifted out of position and that all parts havebeen tightened.

Operation Check

1. Attach the (-) terminal of the battery and turn the key to the ACC or ON position or start the engine.2. Press the NAVI switch and confirm that the navigation screen is displayed.3. Adjust the volume by following the section on ”Adjusting the Volume of the Guide Voice” in the TNS300 Owner’s Manual, and

confirm that the sound from the speakers changes.4. Perform the “auto-compensation” procedure by following the section on “When Tires are Replaced” in the TNS300 Owner’s

Manual.

When an abnormality is suspected, perform troubleshooting based on the “Toyota Genuine Navigation System Service Manual”.

GENUINE PARTS

avensis (rhd) - toyota service information77d74891-deaf-42fb-9e2c-f09658… · installation...

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