automotive service technician 2 & 3...

ASAP

PCFCT 1

AUTOMOTIVE SERVICE TECHNICIAN 2 & 3 WHEELER

SYLLABUS

Submitted by

PREMIER CENTER FOR COMPETENCY

TRAINING (PCFCT)

ASAP

PCFCT 2

Table of Contents

1. Introduction to the Course .............................................................................. 3

2. Synopsis of Course Duration ..................................................................... 10

3. Detailed Syllabus ................................................................................. 11

4. Minimum General Requirements to conduct practical ................................. 20

5. Internship ...................................................................................................... 21

6. Qualification and Experience of existing SDE ............................................... 21

7. Training Calendars ........................................................................................ 22

ASAP

PCFCT 3

1. Introduction to the Course

Course Specifications

Automotive service Technician 2 & 3

Wheeler ASC/Q/1411

Automobile Premier Centre For Competency Training

( PCFCT )

On completion of the course the candidates will have skills and competencies to work as

Technician in Automobile industry.

The course lays foundation for diverse kinds of skills and competencies relevant for the

specific job-role. The course is designed as per standards set by industry National Skill

Development Corporation (NSDC) / Sector Skill Council / ASAP (Tick as applicable).

Key Objectives of the Course: Aim of the program is training candidates for the job of “Automotive Service Technician (2 &

3 Wheelers)” in the Automobile Sector. The program will help in building the following key

competencies amongst the learner.

Observe basic safety procedure and workshop upkeep;

Perform preventive maintenance of 2 & 3 wheeler;

Troubleshoot basic problems by following define procedure;

Perform basic mechanical and electrical repairs;

Observe professional decorum during interaction with others

Key competencies to be developed

Introduction to Automobile Role and responsibility as a technician / Team work Fundamentals of Workshop / Basics of Auto Technology Engine – Basics / Air Induction System Evaporative Emission System / Fuel system Lubrication system / Cooling system Exhaust system / Basics of Electricity Power flow system / Drive shaft/ propeller shaft inspection Suspension system / Wheels and Tyres Steering system / Brake system / Two & Three Wheeler Specification

ASAP

PCFCT 4

1 Introduction to

Automobile

History of Automobile

History of Indian Automobile industry

Major developments in Indian

Automobile Industry, in 2&3 wheeler

Segment

2 Your Role in After sales

service Industry

Role as a Technician

Responsibility as a Technician

Importance of team work

Follow work place ethics

Team work & How to be a good team member

3 Fundamentals of

Workshop

Identify the various tools & equipment used in

an automobile workshop

Follow the various safety practices in an

automobile workshop

4 Basics of Auto

Technology

Identify the various aggregates of automobiles.

Understand the function of various aggregates.

Identify the various parts of 2 & 3 wheeler

5 Engine – Basics

Explain working and construction of an engine

Understand the different engine terminologies

6 Air Induction System

Understand the purpose of air induction system

Identify the components of air induction system

In 2 & 3 wheeler

Describe the working of air induction system

7 Evaporative Emission

System

Understand the importance and purpose of an

EVAP system

Identify the components of EVAP system in

2 &3 wheeler

Describe the working of EVAP system

Understand the common troubles and

inspection method of EVAP system

8 Fuel system

Understand the importance and purpose of a

fuel system

Describe the fuel system and its components in

2 and 3 wheeler

Understand the types of a fuel system

Describe the working of fuel system

Demonstrate the method for fuel system service

and maintenance of 2 and 3 wheeler

ASAP

PCFCT 5

9 Lubrication system

Understand the function of a lubrication system

Understand the characteristic of lubricant

Understand the types of lubrication systems used in

2 and 3 wheeler.

Describe the working of lubrication system

Demonstrate the service procedure of

lubrication system in 2 and 3 wheeler

10 Cooling system

Understand the need and function of cooling system

Describe the layout of the cooling system in

2 and 3 wheeler

Understand the properties of coolant

Understand the types of cooling system in

2 and 3 wheeler

Describe the working of the cooling system

Demonstrate radiator cap inspection for holding

pressure

Demonstrate cooling system leak testing

11 Exhaust system

Understand the function of exhaust system

Identify the components of the exhaust system in 2 and

3 wheeler

Understand the need for the exhaust system for a safe

environment

12 Basics of Electricity

Understand the various terms used in electricity

Define resistance, voltage and current

Define ohm’s law

Measure resistance, voltage and current using multi

meter

13 Power flow system

Understand the function of clutch

Understand the different types of clutch in 2 and 3

wheeler

Identify the various components and function of the

clutch system in 2 and 3 wheeler

Demonstrate the service procedures of clutch overhaul

Understand the function of transmission

Understand the types of transmission

Demonstrate the service procedure of transmission

overhaul

ASAP

PCFCT 6

14 Drive shaft/ propeller

shaft inspection

Understand the function of drive shaft and propeller

shaft

Understand the different types of axle

Identify the component of drive shaft and its purpose

Demonstrate the service procedure and inspection of

drive shaft

15 Suspension system

Understand the function of suspension system in 2 & 3

wheeler

Identify the components of suspension system in 2 & 3

wheeler

Understand the types of suspension system

Describe the working of different types of suspension

system

Demonstrate service procedure of suspension system

Demonstrate the method of inspection for front strut

assembly and shock absorber

16 Wheels and Tyres

Understand the function of the wheels and tyres

Understand the types of tyres

Understand the different types of wheels and tyres

available for automobiles ( 2 & 3 wheeler)

Understand the need for maintenance of tyres

Understand the factors responsible for wear of tyres

Describe wheel alignment

Demonstrate the procedure for wheel alignment

17 Steering system

Understand the function of steering system in 2 & 3

wheeler

Understand the different types of steering system

Understand the function of steering system components

Demonstrate the service procedure of steering system

18 Brake system

Understand the purpose and function of braking

system in an automobile (2 & 3 wheeler)

Understand the types and working principle of

braking system

Identify the components of braking system

Understand the uses of service brake and parking

brakes

Demonstrate the method of inspection for disc and

drum brake of 2 & 3 wheeler

Demonstrate the method of inspection for brake

pad and shoe

Demonstrate brake bleeding procedure

ASAP

PCFCT 7

19 Two & Three Wheeler

Specification

Understand the need for pre delivery inspection

(PDI) for a two & three wheeler

Understand the service procedure of PDI for a 2 &

3 wheeler

Demonstrate the service procedure of PDI for a 2 &

3 wheeler

20 Revision Revise all the learning from the course

Particulars Description

Course name as assigned by

ASAP

NA

Code of course assigned by

ASAP

NA

Duration of the course

160 hrs.

QP reference

ASC/Q 1411 / ASC/N 0001 / ASC/N 0002 / ASC/N 0003

Level of the Course

[as per National Skill

Qualification Framework

(NSQF)]

Level 3

Job role after training

[as per NOS]

Entry level Technician / Technical Expert

Section supervisor / Final Inspector

Technical Advisor / Trainer / Asst.Work Manager

Initiates automotive services and repairs by

ascertaining performance problems and services

requested; verifying warranty and service contract.

Participate in morning meetings and engage in

discussions related to work.

Updates job knowledge by participating in

ASAP

PCFCT 8

Particulars Description educational opportunities; reading manufacturers'

publications.

Enhances organization reputation by accepting

challenges for accomplishing new and different

complaints, exploring opportunities to add

Value to job accomplishments.

Involve in educational & Training activities to self-

improvement and of colleges to update

Technology.

Always follow safety norms for self-safety, safety

of others and work.

Keep away from gossips and interruptions to create

smooth working atmosphere.

Be positive and cheering.

Always feel and others to feel you are part of the

establishment.

Eligibility criteria for

admission

1. Minimum Educational Qualification: X STD 2. Minimum age: Between 16 to 18 years 3. Experience [if required]: Not required

Training delivery model

1. Activity based model 2. Analysis, Design, Development,

Implementation, Evaluation [ADDIE] model 3. Embedded model 4. Any other model [please specify] : Power point

presentation and Video visualization

Assessment of trainees

[to be in conformity with

quality framework of ASAP]

Please refer annexure no. II

for quality framework of

ASAP

1. Methodology: Trainer Led Discussion, Group participation, Quiz, Demonstration on vehicle and Workshop practice.

2. Tools: PPT, LCD Projector, Videos, Trainers guide, Participant hand book, Demo engine, Vehicle, System components, Tools &

ASAP

PCFCT 9


Equipment’s. 3. Weight ages : Assessment ( Off line / On line

test, Practical test and Viva )

Internal Assessment 1. Assessment of Learning [Internal]: Theory

1.1. Modules / Units to be tested

1.2. Learning outcomes1 to be tested

1.3. Blueprint of the Question Paper

2. Assessment of Learning [Internal]: Practical

Test

2.1. Competencies / skills to be tested

2.2. Tasks to be performed

Vital [very important]modules / units :70%

Essential [important] modules / units :20%

Desirable [nice to know] modules /

units:10%

Do specify the components

External (please refer

annexure v)

1. Final Skill Assessment [External]: Skill

Proficiency Test

1.1. Learning outcomes to be tested

1.2. Modules

2. Blueprint of the Question Paper

Vital [very important modules] :70%

Essential [important modules] :20%

Desirable [nice to know modules] :10%

Further learning opportunities

ASAP

PCFCT 10


After obtaining the basic course, the technician may try to move into advance level of platform

after getting hands on experience in the service field. The advance level approach may lead to

workshop’s growth and the overall economy. (Advance courses AST 2& 3 Level 4

&5,Automotive Electrician Level 4 and Engine Overhauling course)

Further Job opportunities / Occupations

Students will be able to join:

Entry Level Technician / Technical Expert

Section supervisor / Final Inspector

Technical Advisor / Regional Tech. Advisor

Assistant Works Manager / Works Manager / Trainer

2. Synopsis of Course Duration

Particulars Duration (hrs)

Institution-based training:

1. Theory Sessions 70 hrs.

2. Practical Sessions 90 hrs.

Industry-based training:

3. Internship 150 hrs.

Total 310 hrs.

3. Detailed Syllabus

The syllabus is to be provided in detail in the table given below.

Sl.

No.

Module

and

Units

Theory /

Practical

Content in terms

of Key Learning

Outcomes*

Theory

[hrs.]

Practi

cal

[hrs.]

Total

duration

[hrs.]

NOS

code

1 Introduc

tion

to

Automo

biles

What is an

Automobile

Evolution of

Automobile

Indian Auto

Industry

Understand the

purpose of

Automobiles

History of

Automobile

Types of

Automobiles

6 hrs. - 6 hrs. ASC/Q

1411

ASAP

PCFCT 11

Understand the

need for after

sales service in

automobile

industry

2 Role in

After

Sales

Service

Industry

Your Role

and

Responsibili

ties as a

Technician

Work place

Ethics and

Behavioural

Skill

Understand the

service process

of a workshop

Understand the

role &

responsibility as

a technician

Understand the

importance of

team and team

work

3 hrs.

3 hrs. ASC/Q

1411

ASC/N

0001

ASC/N

0002

ASC/N

0003

3 Fundam

entals of

Worksh

op

General

workshop

equipment

Workshop

Tour

To use the

equipment

available in

an

automobile

workshop

Follow the

various safety

practices in an

automobile

workshop

Follow

workshop

standards to

work safety and

efficiently

Identify the

various tools

and equipments

in workshop

Identify the area

of the workshop

3 hrs. 3 hrs.

6 hrs.

ASC/Q

1411

ASC/N

0001

ASC/N

0002

ASC/N

0003

4. Basic of

Auto

Technol

ogy

Anatomy of

an

Automobile

General

Automotive

Terminologi

es

Identify the

various types an

automobile

Understand the

function of the

various types

Understand the

various

3 hrs. 3 hrs. 6 hrs. ASC/Q

1411

ASC/N

0001

ASC/N

0002

ASC/N

0003

ASAP

PCFCT 12

automobile

terminologies

Identify the

various parts of

2 & 3 wheeler

5. Engine -

Basic Working of

petrol &

diesel

engines

Classificatio

n of an

engine

To use the

various tools

for engine

mechanical

measuremen

ts.

Basic

Diagnosis

and Service

Operations

and

compression

pressure

checking

Explain working

and construction

of an engine

State the

different engine

terminologies

Classify

automobile

engine based on

strokes, fuel

used and layout

Describe the

working of

petrol and diesel

engine

Identify basic

difference

between petrol

and diesel

engine

Identify the

internal

components of

an engine

Describe the

construction and

function of the

engine

components

Demonstrate the

procedure

service

operations an

engine assembly

6 hrs. 12hrs. 18 hrs. ASC/Q

1411

ASC/N

0001

ASC/N

0002

ASC/N

0003

6. Engine -

Air

Inductio

n

System

Introduction

to Air

Induction

System.

Types of air

Understand the

purpose of an air

induction

system

Identify the


1411

ASC/N

0001

ASC/N

ASAP

PCFCT 13

induction.

Cleaning of

air filter and

air duct.

components of

induction

system

Describe the

working of air

induction

system

0002

ASC/N

0003

7 Evapora

tive

Emissio

n

System

Introduction

to EVAP

Types of

EVAP

System

Cleaning of

Evaporative

Emission

system.

Understand the

importance and

purpose of an

EVAP system

Identify the

components of

EVAP system

Describe the

working of

EVAP system

Understand the

common

troubles and

inspection

method of

EVAP system


1411

ASC/N

0001

ASC/N

0002

ASC/N

0003

8 Fuel

system Introduction

of fuel

system

Types of

fuel system-

Petrol &

Diesel

Basic

Diagnosis

and Service

Procedure-

Fuel System

Replacemen

t of Fuel

filter and

fuel pump

Understand the

importance and

purpose of a fuel

system

Describe the fuel

system and its

components

Understand that

types of a fuel

system

Describe the

working of fuel

system

Demonstrate the

method for fuel

system service

and maintenance


1411

ASC/N

0001

ASC/N

0002

ASC/N

0003

9 Lubricat

ion

system

Introduction

of

lubrication

system

Understand the

function of a

lubrication

system


1411

ASC/N

1420

ASAP

PCFCT 14

Types and

working of

lubrication

system

Engine oil

level

checking

Engine oil

replacement

Engine oil

pressure

checking

Understand the

characteristic of

lubricant

Understand the

types of

lubrication

systems used in

automobile

Describe the

working of

lubrication

system

Demonstrate the

service

procedure of

lubrication

system

ASC/N

0001

ASC/N

0003

10 Cooling

system Introduction

of cooling

system

Types and

function of

cooling

system

Radiator

pressure test

Radiator cap

test and

cooling

system leak

test.

Understand the

need and

function of

cooling system

Describe the

layout of the

cooling system

State the

properties of

coolant

Understand the

types of cooling

system

Describe the

working of the

cooling system

Demonstrate

radiator cap

inspection for

holding pressure

Demonstrate

cooling system

leak testing


1411

ASC/N

1420

ASC/N

0001

ASC/N

0003

11 Exhaust

system Introduction

to Exhaust

system

Components

of Exhaust

Understand the

function of

exhaust system

Identify the

components of


1411

ASC/N

1420

ASC/N

ASAP

PCFCT 15

system

Cleaning of

exhaust tail

pipe and

muffler

CO&HC -

Check

the exhaust

system

Understand the

need for the

exhaust system

for a safe

environment

0001

ASC/N

0003

12 Basic of

Electrici

ty

General

terms

related to

electricity.

Electrical

Circuits.

Inspection

of Battery.

Inspection

of Starter

Motor.

Inspection

Ignition

system

Define

resistance,

voltage and

current

Define ohm’s

law

Measure

resistance,

voltage and

current using a

multi-meter

Define the

different types

of electrical

circuit

Describe the

working and

uses of different

circuit

production

device

Prepare

electrical circuit

using switches

and fuses

Understand the

function of

battery and

maintenance

Understand the

function of

starting and

charging system

Demonstrate the

method of

inspection of

starter and


1411

ASC/N

1420

ASC/N

0003

ASAP

PCFCT 16

alternator

13 Power

flow

system

Introduction

of power

flow system

Types of

Clutch,

Clutch

Components

Types of

transmission

Transmissio

n

components

Basic

Diagnosis &

service

procedure

Clutch play

checking

clutch cable

replacement

Transmissio

n oil

checking

Understand the

function of

clutch

Understand the

different types

of clutch

Identify the

various

components and

function of the

clutch

Demonstrate the

service

procedures of

clutch overhaul

Understand the

function of

transmission

Understand the

types of

transmission

Describe the

working of

manual and

automatic

transmission

Demonstrate the

service

procedure of

transmission

overhaul


1411

ASC/N

1420

ASC/N

0001

ASC/N

0003

14 Drive

shaft/

propelle

r shaft

inspecti

on

Introduction

to shaft and

Axles

Shaft and

Axle

Components

Drive shaft

removal and

inspection

Understand the

function of drive

shaft and

propeller shaft

Understand the

different types

of axle

Identify the

component of

drive shaft and

its purpose

Demonstrate the


1411

ASC/N

1420

ASC/N

0001

ASC/N

0003

ASAP

PCFCT 17

service

procedure and

inspection of

drive shaft

15 Suspensi

on

system

Introduction

to

Suspension

system

Suspension

System

Component

Removal

and

inspection

of rear

shock

absorber

Understand the

function of

suspension

system

Identify the

components of

suspension

system

Understand the

types of

suspension

system

Describe the

working of

different types

of suspension

system

Demonstrate

service

procedure of

suspension

system

Demonstrate the

method of

inspection for

front strut

assembly and

shock absorber


1411

ASC/N

1420

ASC/N

0001

ASC/N

0003

16 Wheels

and

Tyres

Introduction

to Wheels

and tyres

Types of

wheel and

Tyre

Tyre

Conditions

Wheel and

Tyre

removal,

inspection

and

Understand the

function of the

wheels and tyre

Understand the

types of tyre

Understand the

different types

of wheels and

tyres available

for automobiles

Understand the

need for

maintenance of


1411

ASC/N

1420

ASC/N

0001

ASC/N

0003

ASAP

PCFCT 18

Explain the

procedure of

wheel

balancing.

tyres

Understand the

factors

responsible for

wear of tyre

Describe wheel

alignment

Demonstrate the

procedure for

wheel alignment

17 Steering

system Introduction

to Steering

system

Steering

system

Components

Inspection

and steering

wheel play

adjustment

Understand the

function of

steering system

Understand the

different types

of steering

system

Understand the

function of

steering system

components

Demonstrate the

service

procedure of

steering system


1411

ASC/N

1420

ASC/N

0001

ASC/N

0003

18 Brake

system Introduction

to basic

braking

system

Brake

System

Components

Service

brake and

parking

brake

system

Inspection

of brake

system

components

Brake

testing

Understand the

purpose and

function of

braking system

in an automobile

Understand the

types and

working

principle of

braking system

Identify the

components of

braking system

Understand the

uses of service

brake and

parking brakes

Demonstrate the

method of

inspection for

6 hrs. 12hrs. 18 hrs. ASC/Q

1411

ASC/N

1420

ASC/N

0001

ASC/N

0003

ASAP

PCFCT 19

disc and drum

brake

Demonstrate the

method of

inspection for

brake pad and

shoe

Demonstrate

brake bleeding

procedure

19 Two &

Three

Wheeler

Specific

ation

Pre Delivery

Inspection

(PDI) – 2

Wheeler

Periodic

Maintenance

Service

(PMS) – 2

Wheeler

Understand the

need for pre

delivery

inspection (PDI)

for a two &

three wheeler

Understand the

service

procedure of

PDI for a 2 & 3

wheeler

Demonstrate the

service

procedure of

PDI for a 2 & 3

wheeler


1411

ASC/N

1420

20 Revision Revise all the

learning from

the course

3 hrs. 3 hrs.

4. Minimum General Requirements to conduct practical

Category Description

Infrastructure

1. Classroom: Well ventilated furnished class room.

2. Laboratory: Well-equipped Laboratory

3. Workshop: Well ventilated with all equipments, tools. Special

tools, Vehicle and Aggregate.

ASAP

PCFCT 20

Equipment

1. 2 Wheeler ( Hero Honda 100cc / Bajaj 125 cc / Aggregates )

2. Hand tools and Special tools

3. Vehicle washing equipment, Compressor, Bike lift, Hydraulic

Garage jack, Safety stand, Measuring and Testing equipments,

Electrical equipments, Lubrication and cleaning equipments &

General equipments

Teaching-

learning

material

Trainer Guide, Participant hand book, Practical workshop Guide and

Automobile Engineering Volume I & II

5. Internship


Duration of internship 30 days ( 150 hrs. )

Prospective

organizations

[with whom

collaborative

arrangements are

made by TSP]

S.no Organisation Product / Service

1 2 Wheeler Dealer

Hero/ Suzuki

Service

Job roles to be

included

Trainee service technician

Specific skills to be

focused

To assist the service technician and also attend the minor

service related jobs like oil replacement, coolant replacement.

Mode of placement Full Day

Time of placement 1 to 2 months, After completion of internship

6. Qualification and Experience of Skill Development Executive

(Trainer)

ASAP

PCFCT 21

Sl.

No. Qualification

Experience [ years]

Total Industry Teaching / Training

1 DME / DAE 3 years 2 years 1 year

2 BE 2 years 1 year 1 year

7. Training Calendars (Not Applicable now)

Illustrative formats for the calendars are provided below. The TSP may modify the same

as required.

Format for Training Calendar:

Day Module / Unit Theory / Practical Time [From – To]

1

2

3

4

5

Format for Calendar of Internship: (Not Applicable now)

Dates / Month

[From - To]

Industry Tasks assigned by the industry

Format for Calendar of Tests / Examination (Not Applicable now)

Day Modules Theory / Practical Time

ASAP

PCFCT 22

[From – To]

1

2

3

4

5

automotive service technician 2 & 3...

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