AUTOMOTIVE COMPETENCY EDUCATIONAUTOMOTIVE COMPETENCY EDUCATION

Davis County SchoolsDavis County SchoolsSAFETY SAFETY

SAFETY CONTENTSSAFETY CONTENTS1 )1 ) Uniform Safety Rules and Safety Uniform Safety Rules and Safety

Pledge.Pledge.2)2) Student’s Safety Test.Student’s Safety Test.

CURRICULUMCURRICULUM► The School District’s safety curriculum, within The School District’s safety curriculum, within

this unit, meets or exceeds the requirements of this unit, meets or exceeds the requirements of the State of Utah. The student compliance with the State of Utah. The student compliance with this unit will provide safety competency as this unit will provide safety competency as outlined by the School District’s Uniform outlined by the School District’s Uniform Automotive Shop Safety Guide and The Utah Automotive Shop Safety Guide and The Utah State Office of Vocational Education. This State Office of Vocational Education. This guide has been developed to assist the guide has been developed to assist the partnership between student, instructor, partnership between student, instructor, supervisor, and administrator to organize, supervisor, and administrator to organize, evaluate and maintain appropriate safety evaluate and maintain appropriate safety within the automotive shop and comply with within the automotive shop and comply with UOSHA standards.UOSHA standards.

VOCABULARYVOCABULARYHighlight the following words employed by the Highlight the following words employed by the

Automotive language, corresponding to the Automotive language, corresponding to the student safety within the Automotive shop and student safety within the Automotive shop and

through‑out life away from the shop.through‑out life away from the shop.► Accident - unforeseen event without faultAccident - unforeseen event without fault► Prevention - act in anticipation of hazards to prevent accidentsPrevention - act in anticipation of hazards to prevent accidents► Safety Glasses - complying with the State Eye Safety LawSafety Glasses - complying with the State Eye Safety Law► Protective Clothing - garment for expected dangerProtective Clothing - garment for expected danger► Fire Blanket - a wool fire extinguisherFire Blanket - a wool fire extinguisher► Parking Brake – mechanical application of brakes held applied Parking Brake – mechanical application of brakes held applied

indefinitelyindefinitely► Direct Supervision - instruct uninterrupted one‑on‑oneDirect Supervision - instruct uninterrupted one‑on‑one► Designated Place - only choice of locality for a specific taskDesignated Place - only choice of locality for a specific task► Procedures - safe line, policy, and programProcedures - safe line, policy, and program► Hydrogen and Oxygen - explosive fumes from a batteryHydrogen and Oxygen - explosive fumes from a battery► Sulphuric Acid - battery electrolyteSulphuric Acid - battery electrolyte► Radiator Pressure Cap - raises the boiling point of coolant through Radiator Pressure Cap - raises the boiling point of coolant through

pressurepressure► Dangerous Situation – created by disinterest, indifference, lack of Dangerous Situation – created by disinterest, indifference, lack of

concernconcern► Will Abide - unquestioning, wholehearted, and steadfastWill Abide - unquestioning, wholehearted, and steadfast► Safety Attitude – created by posture, presence, stance, operating Safety Attitude – created by posture, presence, stance, operating

modemode

SUMMARYSUMMARYSafety is everyone’s responsibility. It cannot be Safety is everyone’s responsibility. It cannot be

left to a committee or a few individuals, but left to a committee or a few individuals, but everyone must always be on the alert so that everyone must always be on the alert so that they are not the cause of an injury to self or they are not the cause of an injury to self or

another. Safety is the most important another. Safety is the most important MANNERMANNER a person will develop within their life time, or a person will develop within their life time, or

their life time will be short.their life time will be short.

► STUDENT’S CLASS NOTESSTUDENT’S CLASS NOTES

____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

ACE Safety NotesACE Safety Notes

1‑11‑1 The responsibility for safety in The responsibility for safety in an Automotive program rests with an Automotive program rests with the school ___________, the the school ___________, the administration both at the administration both at the __________ and the _________ levels, __________ and the _________ levels, __________, ___________ and __________, ___________ and their ___________ . This implies a their ___________ . This implies a ________ effort.________ effort.

boarddistrict

team

school parentsstudents instructors

1-2 The School Board must adopt a __________ prepared in cooperation with administration, instructors, staff and _______________ agencies which provides the

basis for _______________ and enforcement of safety practices and procedures.

Provide liability _______________ and legal services for employees to the extent allowed by state ________ to provide sufficient funds for an efficient facility, safe _________________, proper __________ and __________ personnel to carry out an effective safety program.

policy

appropriate developme

ntinsurance

law

equipment materialsinstructional

1-3 The administration at the district level must provide a written ___________ __________ developed for and implemented as an integral part of the instructional

program which will reduce or eliminate the chance for ____________ to students, and have a system for _______________ for the total safety program. Adequate funds should be __________ for safety, training, development and __________ safety policy, and proper safety equipment required by the instructional personnel.

Safety-guide

injuryevaluation

allocatedupdatin

g

1-4 The administrators at the school level must: establish and furnish drive to get the program ________ and oversee its operation, provide ___________ and direction in the development, coordination, and promotion of the safety program, *inspect the established ____________ which will ensure regular inspection, maintenance, and _______________ of all equipment and facilities. provide _______________ for accident report forms, equipment and maintenance procedures, in-service training, instructional materials, and _____________ of the safety program.

startedleadership

procedures

evaluationguidelines

supervision

1-5 The instructors have the moral and professional responsibility to __________ and educate those who have been placed under their _______________. Thus instructors are responsible for : * creating a __________ and healthy instructional setting and for integrating hazard _____________ and control into all aspects of the curriculum, *

provide instruction in safe use of __________, materials and _______________, * implement an __________ prevention program, and impose students participation

safeguard

supervisionsafe

recognition

toolsequipment

accident

1-6 Students bear responsibility for their own safety, and ________ obey the safety ________ and ____________ of Davis County Schools. Students must follow the recommendations of the ____________ in accordance with the __________ hazards, and recognize and __________ immediately any hazardous condition or work practices in the Automotive shop area, to the instructor. Students must use _______________ safety equipment, tools and machinery as it was designed for the safety of the _______________. Students must ___________ immediately all injuries or ____________ to toxic material to the instructor.

mustrules regulation

s instructorexpectedreport

protective

operatorreportexposure

1-7 Parents, although not part of the organizational __________ essential to an effective safety program, are needed for their support and understanding. This will markedly ____________ the safety program in Davis School District. Parents, as concerned __________, ensure that school policies will provide quality personnel, equipment, and facilities necessary for ____________ safety education. The parent must order the release of the student from class if the _______________ feels the student is not complying with the safety standards of this unit.

framework

strengthen

citizens

proper

instructor

1-8 Safety Overview:► 1 ) Situational► 2 ) Environmental: Less than 12% of all

accidents► 3 ) Human Error: More than 88% of all

accidents

Safety is everyone’s responsibility, and it is concerned with all areas where people live and work. The U.S. Government in April of 1971 enacted safety regulations and provided for inspection. The _______________ ___________ and __________ _______________ (OSHA), a branch of the Department of Labor, was formed. Most of the safety regulations set forth have already been put into place and are in practice by __________ shop and/or station owners.

occupational

safety healthadministration

careful

No person should be required to work in any unsafe conditions. Therefore, it is important to know that any _________ who believes that a violation of job safety or health standards exists may request an inspection by OSHA or in Utah by UOSHA. The names of the complainants are _____ furnished by the department. OSHA is for the worker and many ___________ do not like OSHA because they run unsafe operations. No part of you is worth a job.

employee

not

employers

Uniform Safety Rules

► 1.__Student will not participate in practical jokes and/or horseplay. This type of activity will cause people to become careless resulting in accidents or injury.

► 2.__Student will not run in the auto shop because slippery floors could result in injury.

► 3.__Safety glasses or goggles will be worn by ALL PERSONS in the shop area any time any work is being done by anyone.

Movie Clip

WARNINGWARNINGTHE FOLLOWING ARE ACTUAL THE FOLLOWING ARE ACTUAL PICTURES FROM INDUSTRIAL PICTURES FROM INDUSTRIAL

ACCIDENTS!ACCIDENTS!

Uniform Safety Rules

► 4.__Protective clothing will be worn as prescribed by the shop instructor, in accordance with the expected hazards.

► 5.__Protective clothing will be kept in good repair and in generally the same condition as new. Protective clothing will be clean and dirty clothing is not allowed in the shop.

► 6.__Hair should be cut, particularly on the front and sides, so that it isn’t long enough to hang down over the eyes or ears.

Uniform Safety Rules

►7.__Rings are dangerous, they may get caught and pull a finger off, or short a hot wire and cause a burn.

►8.__Metal watch bands may cause a short and burn the wrist.

WARNINGWARNINGTHE FOLLOWING ARE ACTUAL THE FOLLOWING ARE ACTUAL PICTURES FROM INDUSTRIAL PICTURES FROM INDUSTRIAL

ACCIDENTS!ACCIDENTS!

Uniform Safety Rules► 9.__Use a FIRE BLANKET to put out a person on fire.

► 10.__Treat the following as hot: intake manifold, exhaust manifold, exhaust pipe, muffler, radiator, water pump, engine, and much more. They can and will burn, but you are the cause. Think!!!

► 11.__It is safer to pull on a wrench than to push. If you do push, use an open hand.

► 12.__A fuse is an electrical safety device. Do not short it!!!

► 13.__If the shop teacher must leave the shop, all tools and equipment will be returned to their storage, all work will stop, and cleanup will start, with the shop foreman in charge.

► 14.__During the school day, only personnel assigned to the shop will be permitted to be in the area, and only at the time assigned.

Uniform Safety Rules► 15.__Personnel bring work to the shop will report to the

teacher in charge of the shop at that time for permission to bring work into the shop area. This applies to EVERYONE.

► 16.__No student will operate, touch, feel, or in any way handle any tool or equipment until passing the prescribed operating procedures.

► 17.__Assignment to the shop area in no way implies the permission to use any tools and/or equipment.

► 18.__Obtain the teacher’s permission before MOVING any vehicle within the shop, or into and out of the shop.

► 19.__Do NOT drive more than four (4) miles per hour (mph) while a vehicle is being moved within the shop area.

Uniform Safety Rules► 20.__Test the service brakes before moving any vehicle,

and roll down a window before entry into or exit from the shop area.

► 21.__The parking brake must be operational, or being worked on.

► 22.__No vehicle or work will leave the shop area until all tools and equipment is returned to proper storage.

► 23.__Set parking brake and make sure the transmission is out of gear before starting the vehicles engine.

► 24.__Close all doors before going underneath a vehicle.

Uniform Safety Rules► 25. Prevent being hit by falling objects while working

underneath a vehicle by first checking to see no loose objects are on fenders, bumpers or other parts of the vehicle.

► 26.__Do NOT pour or use bulk gasoline in the shop area without the direct supervision of the teacher.

► 27.__Never pour gasoline into the throat of a carburetor without the direct supervision of the teacher.

► 28.__Avoid choking the engine’s carburetor by placing a hand over the carburetor’s throat.

► 29.__Never direct an air nozzle or any air operated tool at yourself or toward anyone.

► 30.__Stand all creepers on end in the designated place.

Uniform Safety Rules► 31.__Use care when placing parts into or removing them from

the cleaning tanks.

► 32.__All solvent, brake fluid, oil and/or grease on the floor should be wiped up with a rag and grease absorbing material applied and swept up immediately.

► 33.__All used rags and shop towels should be stored in safety metal containers with a self closing lid.

► 34.__Never crawl under a vehicle that is NOT supported by safety jack stands.

► 35.__Make certain that safety stands are of the same size.

Uniform Safety Rules►36.___Use wheel blocks (chocks) in front and 36.___Use wheel blocks (chocks) in front and

in back of a tire while jacking a vehicle.in back of a tire while jacking a vehicle.

Uniform Safety RulesUniform Safety Rules

Uniform Safety RulesUniform Safety Rules

► 37.___Always connect the vehicle’s exhaust 37.___Always connect the vehicle’s exhaust to the shop exhaust system when a to the shop exhaust system when a vehicle’s engine is running in the shop.vehicle’s engine is running in the shop.

► 38.___Be sure that the vehicle’s battery is 38.___Be sure that the vehicle’s battery is disconnected before any major repairs are disconnected before any major repairs are attempted, unless it’s the system being attempted, unless it’s the system being worked on.worked on.

► 39.___Handle all storage batteries with great 39.___Handle all storage batteries with great caution.caution.

► 40.___Follow charging procedures when 40.___Follow charging procedures when charging a storage battery.charging a storage battery.

Uniform Safety Rules► 41.___Turn the battery charger OFF before 41.___Turn the battery charger OFF before

disconnecting cables.disconnecting cables.42.___Electrical connections must be kept tight and 42.___Electrical connections must be kept tight and clean to prevent a high resistance and hot spot or clean to prevent a high resistance and hot spot or spark which may cause the battery to blowup.spark which may cause the battery to blowup.

► 43.___An open flame near a battery may cause the 43.___An open flame near a battery may cause the hydrogen and oxygen to explode.hydrogen and oxygen to explode.

► 44.___The sulfuric acid in a battery will eat clothing 44.___The sulfuric acid in a battery will eat clothing and burn the skin.and burn the skin.

► 45.___Parts should be cleaned in an area set aside 45.___Parts should be cleaned in an area set aside for this purpose.for this purpose.

► 46.___Use a chain‑hoist, jack, etc., to lift heavy 46.___Use a chain‑hoist, jack, etc., to lift heavy objects.objects.

Uniform Safety Rules► 47.___Always set test equipment with care; 47.___Always set test equipment with care;

avoid fans, drive belts, pulleys, and other avoid fans, drive belts, pulleys, and other moving parts.moving parts.

► 48.___Never use the vehicle hoist without the 48.___Never use the vehicle hoist without the direct supervision of the automotive shop direct supervision of the automotive shop teacher.teacher.

► 49.___Do NOT raise a vehicle on the hoist 49.___Do NOT raise a vehicle on the hoist until the balance points have been checked until the balance points have been checked and okayed by the automotive shop teacher.and okayed by the automotive shop teacher.

► 50.___Use the proper tool for the job, report 50.___Use the proper tool for the job, report tool and equipment damage immediately, tool and equipment damage immediately, and DO‑NOT leave tools & parts on the floor.and DO‑NOT leave tools & parts on the floor.

► 51.___Wipe tools & equipment clean before 51.___Wipe tools & equipment clean before returned to proper storage.returned to proper storage.

Uniform Safety Rules► 52.___Use great caution when removing a 52.___Use great caution when removing a

radiator‑pressure‑cap.radiator‑pressure‑cap.► 53.___Do NOT use the spark plug cleaner 53.___Do NOT use the spark plug cleaner

with out the spark plug in place.with out the spark plug in place.► 54.___Do NOT operate a vehicle’s engine 54.___Do NOT operate a vehicle’s engine

while raised on a hoist, jacks, or safety while raised on a hoist, jacks, or safety stands with out direct teacher supervision.stands with out direct teacher supervision.

► 55___Always stand to the side of a grinder 55___Always stand to the side of a grinder when first turned on and is coming up to when first turned on and is coming up to operating speed.operating speed.

► 56.___ When grinding, be sure the work is on 56.___ When grinding, be sure the work is on the tool rest. Always keep the tool rest the tool rest. Always keep the tool rest close to the stone. close to the stone.

Uniform Safety Rules

► 57.___When grinding small projects always use the 57.___When grinding small projects always use the proper type holder.proper type holder.

► 58.___Always protect fellow workers from 58.___Always protect fellow workers from dangerous situations, and all injuries must be dangerous situations, and all injuries must be reported and cared for immediately.reported and cared for immediately.

► 59.___ No BASIC AUTO STUDENT will do any work 59.___ No BASIC AUTO STUDENT will do any work on anything in the auto shop without a Guidance on anything in the auto shop without a Guidance Sheet for that work.Sheet for that work.

► 60.___All students will keep a notebook. These 60.___All students will keep a notebook. These initialed safety rules will begin the notebook. All initialed safety rules will begin the notebook. All rules must be initialed.rules must be initialed.

► 61.___All students must sign the safety rules and 61.___All students must sign the safety rules and pledge then have parent/Guardian sign the same pledge then have parent/Guardian sign the same giving their support for the safety program. This giving their support for the safety program. This must be completed before working in the shop.must be completed before working in the shop.

ATTENTIONATTENTION

THIS IS A REQUIRED ASSIGNMENTTHIS IS A REQUIRED ASSIGNMENT

YOU WILL NOT BE ABLE TO PASS THIS YOU WILL NOT BE ABLE TO PASS THIS CLASS UNLESS THE PLEDGE FROM IS CLASS UNLESS THE PLEDGE FROM IS

COMPLETED!COMPLETED!

DAVIS COUNTY SCHOOLSUniform Automotive Shop Safety

*PLEDGE*This signed pledge must be on file in the office before the student may enter the Automotive Shop.

StudentI have read and understand the Uniform Safety Rules of the

Davis School District Automotive Shops, and I pledge to abide their every provision.

Student’s Signature DateParent / Guardian

I understand the need for the Uniform Safety Rules of the Davis County School District Automotive Shops. If my son or daughter becomes a safety hazard to self or other, either by conduct or by not conforming to the

standards prescribed by the Automotive Shop Teacher, I authorize you to release him/her from class until the violation has been corrected to the

satisfaction of the teacher, principal and parent/guardian.

Parent / Guardian Signature Date

Off‑Campus AuthorizationI, as a parent/guardian, authorize the above named student to

leave the High School campus during the automotive class to obtain automotive parts for their own use at a local parts store, with the instructor’s

written permission.

Parent / Guardian Date