automatisierung und digitalisierung der drilling rig ... · automatisierung und digitalisierung der...

70. BHT - FREIBERGER UNIVERSITÄTSFORUM 2019 KOLLOQUIUM 3 „KOLLEGE ROBOTER (?) – DIGITALISIERUNG IN DER BOHRTECHNIK“ AM 6. UND 7. JUNI 2019

Celik, Mustafa Gökhan (Herrenknecht Vertical-)

AUTOMATISIERUNG UND DIGITALISIERUNG DER DRILLING RIG TECHNOLOGY

The presentation discusses why automation is such an important factor in drilling rig technol-ogy. It further analyses where risks, NPT and HS&E issues are located in daily drilling activities with breakdown by individual rig component. This is an essential part to define and demon-strate potential solutions related to automation and digitalization. In the presentation, achievements targeted through automation will be pointed out in order to understand the importance of automation integrated in drilling rig technology. At the final part, it will demon-strate in a short video how Herrenknecht Vertical has automated SCADA and PLC processes in an advanced offshore drilling rig operating in the North Sea.

Automation and Digitalization of Drilling Rig

Technology

Mustafa Gökhan Celik, Business Development Manager, Herrenknecht Vertical

Freiberg, 06.06.19

Herrenknecht Vertical. The driving force in deep drilling.Herrenknecht Vertical. The driving force in deep drilling.

AGENDA

� Why automation? – Safety > Human factor > NPT > Efficiency

� Automation - Field of Application

� Key Performance Indicators

� Different degree of automation – Automation pyramid.

� Potential Solution – Cantilever > Mast & Rig Floor > Pipe Storage > Pipe Handling Automation

� Automated Trip-out cycle (slip to slip)

� Automation – Key statement

2


Why automation? – Safety

Other 13,71% Forklift / Cherry picker / Crane 0,96%

Fuel / Water storage tanks 0,24%

Pontoon 0,48%

Mud pump room 2,76%

Machinery spaces 1,32%

Vehicle 1,44%

Cellar / Substructure / Moonpool 4,68%

Crew / Work boats 0,24%

Camp / Accomodation1,44%

Work, change, storage, room/house 1,08%

Rig pads / Rig decks7,20%

Stairs/Ladders 2,88%

SCR/Electrical Room0,24%

Engine/Generator room1,32%

Mud pits/tanks 3,96%

Shale shaker 1,20%Mud mixing tank/area

2,16%

BOP stack, Well head/tree area 2,16%

Derrick / Mast 5,76%

Catwalk / V-door 4,44%

Pipe rack / Pipe deck5,88%

Rig floor 34,45%

Rig related risk

reduction potential

> 50%

3


Why automation? – Human factor.

� The estimated relative risk over shift duration

Why automation? – Human factor.

Ref: Folkard &Lombardi (2006)

27,5%

13%

4

Ref: Joides Resolution


Why automation?-NPT

“basic concept of the rig to spend

more time working and less time

waiting”

“WAITING TIME IS NONPRODUCTIVE TIME”

� Improving efficiency through effective management

5

Ref: Digitaldeepak


sequential activities such as

repetitive tasks

Tubular Handling &

Improved motor and fuel

EfficiencyPLC

SCADA monitor progress and

avoid problems

Supervisory control of

Drilling Parameters

Why Automation?-Efficiency

Improved Efficiency

6


Automation - Field of Application

� Repetition key to Automation � Ideal for:

� Tight oil and gas fields

� Heavy oil fields

� Tubular handling

offshore platforms

7

Ref: Robotiq`s


Key Performance Indicators

Reduction of weight and number

of lifts

Reduction of overall installed

energy

Higher automation degree and

smaller crew size

More hand-off operation

capability

Increasing control of drilling

parameters

Smarter logistics and handling

of equipment

Increasing operational envelope

with integrated services like

MPD

Tioman T-9

ROP

8


Different degree of automation – Automation pyramid.

ERP

MES

SCADA HMI

PLC | PC | PID

Sensors | Actuators | Hardware

ERP - Enterprise Resource Planning

MES - Manufacturing Execution System

SCADA - Supervisory Control & Data Acquisition 9

Ref: SMC International


Which degree of automation?

� Combined potential savings of connection time and reduced LTIs.

10


Which degree of automation?

Manual Generation I Generation II Full

Degree of automation


Standardisation.

„Reduction of the complexity of the different

types of drill string components or at least of

the interfaces would tremendously boost the

automation process.“

Automation Consultant

� Well engineering has a big impact to how

efficient the drilling automation process

will be at the end.

12

Ref: Ja Oilfield


Potential solution.

13


Potential solution – Cantilever layout.

Top Drive

Rig Floor

Pipe Storage

Mast

Skid System

Cantilever14


Potential solution – Mast & Rig floor layout.

Top Drive

Rotary Table

Auxiliary Crane

Cylinder Hoist

Robot

Cherry Picker

Unitong

15


Potential solution – Pipe storage layout (w/o safety fence).

Pipe Boxes (2 pc.)

Pipe Feeder

Catwalk

Bucking Unit

Pipe Handler

16


Potential solution – Offshore Automation

17


Automated Trip-out cycle (slip to slip)

Automated tripping feature allows continuous max. tripping

18


Automation – Key statement.

“We’re shifting the simple, repetitive tasks of the

human driller in a 12-hour shift to automated

machines by allowing the computer to perform

these functions so the driller can monitor the

operation and do higher-level activities such as

preventive maintenance, crew competency, safety

or planning.”

Drilling Superintendent SHELL

19


Potential solution – Pipe handling automation „live“.

20


� Together we are building our future.

21

automatisierung und digitalisierung der drilling rig ... · automatisierung und digitalisierung der...

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