automation of dual extruder hydraulic power pack (first review)
TRANSCRIPT
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AUTOMATION OF DUAL EXTRUDER HYDRAULIC POWER PACK
AJAY P RAJ
PRINCE JOSE
HARI R
ATHULDEEP N
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INTRODUCTION
• Every industries target to make their product with low cost.
• Lot of factors affect during production like labours, power, raw-materials etc.
• Tyre Extrusion is one of the process which consumes power very much.
• This project is a solution to reduce this excessive power consumption.
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3HP &5HP
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BLOCK DIAGRAM
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DUAL EXTRUDER
HYDRAULIC POWER
PACK
PLC (Programmable logic controller)
Natural Rubber Sheets
Thread
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CONTINUED…
• 2 motors are continuously working.(at present system with out PLC).
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• The clamp inside extruder is opened .(using motors).
• Threshold value of pressure is reached (manually checked).
• Die is taken out and remaining rubber is removed.
• Motors are manually switched off.
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CONTINUED…
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• So with the aid of a PLC this can be done very easily.
• Manually this job is very time consuming .
• The threshold value is set on PLC and opening and closing
of clamp is also done by the control of PLC.
• Also adding an interactive display for the status of the system.
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PLC (Programmable logic controller)
• Adding a PLC (Programmable logic controller) to DUAL EXTRUDER HYDRAULIC POWER PACK.
• Which will control the motors ON & OFF action.
• So the motors will only work for about 6 hrs.
• Reducing the energy consumtion.
• SIEMENS-S71200 PLC.
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SIEMENS-S71200 PLC
• The S7-1200 series is a line of programmable logic controllers (PLCs).
• Can control a variety of automation applications.
• Compact design.
• low cost, and a powerful instruction set.
• A perfect solution for controlling a wide variety of applications.
• Windows-based programming tool .
• Flexible to solve automation problems.
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CPU
Microprocessor
Integrated power supply
Input and output circuits
Built-in PROFINET (port for communication over a network)
High-speed motion control I/O
On-board analog inputs in a compact housing to create a powerful controller.
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SOFTWARE
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ADVANTAGES
• Wastage of power can be reduced to a great extent.
• PLCs are easily programmed and have an easily understood programming language.
• Less and simple wiring.
• Increased Reliability.
• More Flexibility.
• Lower Cost .
• Faster Response.
• Easier to troubleshoot.
• Remote control capability.
• Communication Capability.
• Handles much more complicated systems..
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THANK YOU…
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