automation and drives imatic s7-400 s unrivaled functions dynamic control

Automation and Drives

IMATIC S7-400

SUnrivaled Functions Dynamic Control


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility

Configuration and Programming

A&D AS, 08/2004, Chart 2 © Siemens AG 2004 - Subject to change without prior notice

Overview

References

System family

High-performance andmedium range

S7-400

Low-end and

medium range S7-300

Micro PLC

S7-200

+ Programming devices + STEP 7 software+ Communications+ Human-machine interface

The power PLC for manufacturing and process engineering

Overwiev


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Fields of application of SIMATIC S7-400

Irrespective of your sector ...

SIMATIC S7-400 - the automation systemfor production and process engineering

En

erg

y

Refi

nery

Wate

r

Ch

em

icals

Oil &

Gas

Pu

lp &

Pap

er

Meta

l /

Min

ing

Ph

arm

aceu

ticals

Food

& B

evera

ges

Au

tom

oti

ve

Ele

ctr

on

ics

Cem

en

t &

Gla

ss

Process Discrete

Overwiev


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Totall Integrated Automation

... from inbound logistics via discrete and process automated production to outbound logistics – with S7- 400 reduced complexity and optimized interoperation of all components.

Supplier

InboundLogistics

OutboundLogistics

Process

Discrete

Customer

Production Workflow

Overwiev


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Maximum safety for man, machine, environment

Also complies with EN 954 (up to category 4)and IEC 61508 (up to

SIL 3) Coexistence of

standard and fail-safe programson one CPU (also fault-tolerant)

Primarily process engineering

Avoidance of high restart costs

Avoidance of down times

Unmanned operation Switchover time less

than 100 ms

Process and production engineering

Data-intensive tasks Coordination of

complete plants High repeatability Flexible, reaction-

free expansion Hot swapping of

modules as well as expansions

S7-400 overview

S7-400 S7-400 H system S7-400 FH systemOverwiev


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Highlights - Engineering

Efficient configuration and programming based on STEP 7 global standard

Higher availability due to powerful integrated diagnostics

Highlights

Cost effective use of ingineering tools (CFC, S7- Graph,...) Graphic

programming

Availability

IEC 61131-3Highlights


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Highlights - Design

Modular design without slot assignment rules

Configuration run

Rugged operation Pulling and pushing

under the strain 0-60C operating

temperatur

Central expansion options and simple design of distributed structures with wide range of modules

Hot swapping

DecentralPeripherie

Highlights


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Highlights - Performance

High processing speeds and deterministic response times for short machine cycle times

Scalable performance Graded range of CPUs Multicomputing Large quantity frameworks

Communication included Standard interfaces

integrated Connection to the IT world via

Ethernet 4-port switch

Highlights

@

30ns / Binary instruction

Highlights


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Graduated Performance Spectrum

Type

Memory

Instr. processing

Communicat.interfaces

I/O

Counters/timers

2048 / 2048

PLC

412-1 412-2

144KB 256KB

from 100ns

MPI/DPPROFIBUS-

DP

PLC

414-2 414-3

512KB 1.4MB

from 60ns

MPI/DPPROFIBUS-

DP2048 / 2048

PLC

416-2 416-3

2.8MB 5.6MB

from 40ns

MPI/DPPROFIBUS-

DP2048 / 2048

PLC

417-4

20MB

from 30ns

MPI/DPPROFIBUS-

DP

2048 / 2048

Sufficient digital and analog inputs/outputs possible

CPUs

New

since July 04!

Technical Slides


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

System diagnostics

Faults in the automation system Programming fault Memory fault Module

failure Channel fault...

Technical Slides

Detailed faultreporting

Optimum plan operation

CPUs

System diagnostics in S7-400

Fault diagnostics from the CPU to the I/Os

Internal CPU services (e.g. error messages with time stamp)

Automatic signaling from CPU to HMI device or STEP 7


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Process diagnostics

Faults in the plant Interlocking not fulfilled Actuator timeout Motor protection triggered Limit switch fault...

Process diagnostics functions in S7-400

Monitoring of critical process signals using program

Convenient CPU configuring using S7-PDIAG and ProAgent

Automatic signaling from CPU to HMI device

Fast faul identification

Increased productivity

Operators do not haveto be engineer to perform maintenance

CPUs

Technical Slides


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Communications integrated

MPI/DP Interface (12 Mbit/s) Integrated into every CPU Can be re-parameterized as DP master

HMI services for connection of OP/OS No additional programming Minimum CPU cycle load

All S7 components can be connected

Economical communication without additional hardware

Programming from any location in the network (routing)

Technical Slides

PG (Master)OP (Master)

S7-400 (Slave)

S7-300

S7-400(Master)

CPUs


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Multicomputing

Scaling So that you can easily

increase performance by plugging in additional CPUs

Subdivision So that you can spread

complex task over up to 4 CPUs

Decoupling So that you can separate

time-critical from non critical processes

Segmenting So that you can assign I/O

segments to specific CPUs with common communication

Technical Slides

Segmented Rack / Multicomputing

CPUs


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Latest functionsEmphasis on process engineering

Configuration in RUNReaction-free modifications toconfiguration during operation with distributed I/O

Applications Process engineering plants

which must not be switched off Production plants with

high restart costs

Customer benefits Time-saving, low-cost

plant modifications No restart procedure required High flexibility to modified

process engineering requirements

Shortened start-up times

Plant and process optimization

CPUs

Technical Slides


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Latest functionsEmphasis on production engineering

Isochrone modeLinking of a SIMATIC automationsolution to the equidistant PROFIBUS

Synchronization of user program with I/O processing

Equidistant and synchronous signalprocessing with distributed I/O

Consistent transmission of input and data; all data of the process image have a logical and time relationship

Safe control of fast processes

Increased accuracy for controls,positioning, machines with continuous operation

Repeatable and definedprocess response timeswith distributed I/O

Increase in productivity

CPUs

Technical Slides


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Signal modules (SM) -The right module for all common signals

Modular design

Signal modules for all common signals/ the most different technology So you can connect up anywhere

Signal modules with interrupts and diagnostics So you can respond more quickly

Connection techniques that simplify installation / maintenance Säcrew-type/spring-loaded/crimp terminals

Simple and fast module replacement So you can replace the modules even during operation

Highest packing density To save you space

Hot swapping

Modules


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Digital signal modules - For all applications

Digital inputs

24 - 60 V AC/DC80 - 264 V DC 74 - 264 V AC

------

16, 32

Switches2-wire BEROsetc.

from 100 µs

Type A Type BNo Yes

NAMUR/Ex(i)

Voltage range

Current range

Channels

Sensors

Reaction time

Diagnostics

Ex(i)*

(* via ET 200M) Technical Slides

Digitalausgaben

5 - 138V DC 5 - 264V AC

0,5/1/2A

8, 16, 32

elektronisch/Relais

from 100 µs

Typ A Typ B Nein Ja

Namur/Ex(i)

Modules


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Analog signal modules - For all applications

Analog inputs

+/- 80 mV ... +/- 10 V

+/- 20 mA,4 ... 20 mA, and others

8, 16

Pt 100, Pt 1000,Ni 100, thermocouples

13 ... 16 bit incl. sign

0.05 ... 100 ms

Type A Type BNo Yes

NAMUR/Ex(i)

Analog outputs

0 ... 10 V, ... +/- 10 V

+/- 20 mA,4 ... 20 mA, and others

8

---

12 bit incl. sign

0.4 ... 1 ms

Type A Type BNo Yes

NAMUR/Ex(i)

Voltage range

Current range

Channels

Sensors

Resolution

Conversion time

Diagnostics*

Ex(i)`*

(* via ET 200M)

Technical Slides

Modules


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Point-to-point CPs - For special interfaces

1 or 2 interfaces, up to 76 kbit/s

Different physical transmission environment

Standard or customer-specificprotocols

Simple and flexible

PtP Communication

Scanner, Barcodeleser,Identsysteme

PG, PC, Rechner

Roboter-steuerungen

Opto-Elektronik

Drucker

S7-400

SIMATIC S5 und Automatisierungs-geräte auch vieler anderer Hersteller

Wägesysteme,Regler

Modules


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Function modules for all technologies- The right choice when...

Good choice when...

... very fast tasks have to be carried out

... great accuracy and reproducibility are necessary

… special sensors or actuators have to be connected

...configuration of technological tasks must be as practice-oriented as possible

Counting/measuring, cam controlling, positioning, closed- loop control

Technologies

Modules


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

For all types of highly dynamic closed-loop control tasks

Freely-configurable using STEP 7 and CFC, optionally with SFC

Comprehensive block library for technological tasks and motion control

Expansion module for I/O and Communications

FM 458-1DP application module

Particularly suitable for machine and plant construction

Modules


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Maintenance - Just as simple as everything else

Extremely simple replacement of application program without PG

Memory card Update device Download using

teleservice Simple, reliable

replacement of modules without PG

Central data storage in the CPU

CPU sets parameters of newly inserted modules

Also allows you to replace modules during operation Hot swap increase the

availability of the plant

Modules

Reduced servicetimes

High availability


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Installation - Nice and easy

Simple swivel mounting on

the rack Robust, enclosed modules Self-coding front connectors TOP Connect

Simple and polarity-reversal- proof connection of actuators and sensors

Via prefabricated cables

All parameters are set via software - no DIP/DIL switches

Insertion and removal of modules

under process conditions Front connector with screw,

Crimp or spring terminals

Faster installation

Design flexibility


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

TOP Connect - Prefabricated cables

Direct connection of sensors and actuators using 2, 3 and 4-wire techniques

Simple and polarity-reversal- proof thanks to the

prefabricated cables Saves the intermediate

terminal

Terminal blocks on S7-400 standard I/O modules can be connected via front connectors

Using spring-loaded or Screw-type terminals

TOP Connect: Terminal blocks

Technical Slides

Reduction of the expenditive wiring work

Distancemax. 30m

TOP Connect: terminal blocs

Design flexibility


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Unlimited expansion

Uniform use of multi-channel I/O modules (central and distributed) Fewer modules required

No additional power supply required for racks which are not too far away Reduction in required modules

Immediate reading is possible at any time using direct I/O access System response times almost as short as when using I/Os only in central rack

S5 expansion rack can be used further with S7-400

Design flexibility

Migration


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Expansion facilities with the S7-400

Central cabinet

Technical Slides

Distributed expansion, line length 605 m, max. 4 ER per line

ER

Distributed expansion , line length 102 m/ 605 m, max. 4 ER per line

Central expansion ,line length 1,5m 1st ER without PS

CR

Max. 6 IM per CR

Central expansion , line length 5 m, max. 4 ER per line

ER ER

ER ER

ER S5

ER S5

Expandable

Design flexibility


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Field communicationField communication

Data communication with SIMATIC NETPROFIBUS and Industrial Ethernet

Data Kommunikation/cell levelData Kommunikation/cell level

IT communicationIT communication

Integrated

Design flexibility


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Data communication – also Internet accessManagement computer

PG/PC

PROFIBUS DP, MPI, Ethernet

S7-300

S7-400

S7-400

S5-115US5-135US5-155U

PG/OP

S7-400 S5-115U

PG/PC

PROFIBUS

Industrial Ethernet

IT integration

PG/PC

@

Design flexibility


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

New Functions IP-Access list SNMP IP-Configuration

More Communication Performance

More connections At plant floor and IT

communication

Integrated 4-Port Switch Better Usability

New IP-Address configuration

Double IP-address indication Diagnostic buffer via WEB

PROFINET PROFINET IO Controller PROFINET CBA

CP 443-1 AdvancedMore power and flexibility

Design flexibility


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

The window to your plant/process/machine SIMATIC HMI

SIMATIC Panels: Push button panels, text

displays, operator panels, touch panels or multi-panels via MPI or PROFIBUS-DP

Multiple panels for an S7-400 One panel for several

automation systems

WinCC flexible- for simple PC-based visualization tasks

WinCC V6- The powerful process visualization system

Easy parametization

WinCC

Push Button Panels

Multi Panels

Text Displays,Operator Panels,Touch Panels

Panel PC oder OS

Design flexibility


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Parameterization made easy

Software parameterization of the complete S7-400including the signal modules with STEP 7

Uniform No jumpers / switches to set Checking the parameter assignment data for plausibility Additional parameterization for individual values, e.g. conversion time parameterization saves valuable time

All S7-400 parameterization data are stored in the CPU Parameterization is not necessary when replacing modules CPU checks the S7-400 configuration and the module

settings Incorrect module signaled by diagnostics function Efficient for user, from commissioning to

maintenance

Configuration and Programming Easy parameterization


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

Simulation-based engineering with SIMIT

Early detection and clearance of configuration errors

Simulation of the systemSimulation of the unitsSimulation of the I/O signalsTesting of the complete scope of automation

Easy-to-use thanks to standardized coupling

“The S7-400 simulation module connected to the PC replaces the central and distributed I/O”

TrainingTraining of commissioning and service personnel



SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

S7-400 solves more complex tasks using the STEP 7 engineering tools

S7-SCL(Structured control language) - The PLC high-level language

S7-HiGraphDefinition using statusdiagrams

CFC(Continues function chart)Graphical sequencing of complex functions

S7-PDIAG/Pro AgentThe double pack for process diagnostics

S7-PLCSIMProgram testing without hardware

S7-GRAPHDefinition usingsequence controls



SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

S7-400 - The optimum target system

Uses a common database Integrated and consistent The powerful S7-400 target

system and the engineering tools

work perfectly together as user-friendly, task-oriented configuring tools

The perfect team

Optimized for great applications


S7-400 + E-Tools =E-Tools


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References References

Parma / Chemicalindustry

Food & Beverage

Glass/ Cement

Semiconductor/ Textile industry

Automobile

Miscellaneous

Icoma FSBShaoxinSewage

Treatment

Legend Inc.

References

References


SIMATIC S7-400

SIMATIC S7-400

Highlights

CPU

Modules

Design Flexibility



Overview

References

SIMATIC S7-400Totally Integrated Automation

automation and drives imatic s7-400 s unrivaled functions dynamic control

Documents

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