automatic impact and tensile test specimen preparation

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Automatic Impact and Tensile test Specimen Preparation

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Page 1: Automatic Impact and Tensile test Specimen Preparation

Automatic Impact and Tensile test Specimen Preparation

Page 2: Automatic Impact and Tensile test Specimen Preparation

Robot

Milling machine

Turnover station

Raw material station

Processed specimens station

Dimension measuring system

Laser marker

Datamatrix reader

Page 3: Automatic Impact and Tensile test Specimen Preparation

The process of turning raw materials into specimens ready for testing is completely controlled by the automatic specimen preparation system. - No physical manipulation from an operator is required. - The system can run in fully automatic or in semi automatic mode. - From a single raw material piece, three charpy specimens are made.

Impact Test Specimen

Charpy V- specimen

Page 4: Automatic Impact and Tensile test Specimen Preparation

Different types of specimens can be produced in the cell. Desired specimens are choosen from the predefined programs.

DF13- specimen

VF1- specimen

Tensile Test Specimen

Page 5: Automatic Impact and Tensile test Specimen Preparation

Visual measuring of the notch radius

Measuring

Page 6: Automatic Impact and Tensile test Specimen Preparation

Specifications

Capacity Impact specimen: 30-70 pieces/hour

or Tensile specimen: 30-50 pieces/hour or Simultaneous handling of both types

Impact specimen sizes Length = 55 mm - 10 x 10 - 7,5 x 10 - 5 x 10 - 2,5 x 10

Tensile specimen sizes DF13 T= 1,5 – 16 mm VF1 T= 1,5 – 7 mm Robot Cell size 3,5 x 5 m (required space: 5 x 6,5 m)

Page 7: Automatic Impact and Tensile test Specimen Preparation

Robot 6- axis industrial robot

Milling station 4- axis milling machine with clamping devices for both impact and tensile test specimens.

CNC- controlled video measuring system (Impact specimen) - Height - Width - Length - Notch Radius - Notch Angle

Automatic marking system 20W YAG fibre laser with 100.000 hrs of burning time.

Automatic matrix reader Code reader capable of handling 1D, 2D, stacked or postal symbologies.

Automatic tool control Integrated tool wear and crash detection system.