automatic bendino

20
AUTOMATIC BENDINO FOR HIGH THICKESS PIPES AUTOMATIC BENDING FOR PIPES AND POLES SPECIAL MACHINES AND STANDARD PRODUCTION SPECIAL BENDING PLANTS, SPECIAL BENDING PLANTS, PRESS BRAKES AND SHEARS PRESS BRAKES AND SHEARS SPECIAL BENDING PLANTS, PRESS BRAKES AND SHEARS

Upload: murad85

Post on 16-Nov-2014

188 views

Category:

Documents


8 download

TRANSCRIPT

Page 1: Automatic Bendino

AU

TO

MAT

IC B

EN

DIN

O F

OR H

IGH T

HIC

KE

SS P

IPE

S

AU

TO

MAT

IC B

EN

DIN

G F

OR P

IPE

S A

ND P

OL

ES

SP

EC

IAL M

AC

HIN

ES A

ND S

TA

ND

AR

D P

RO

DU

CT

ION

S P E C I A L B E N D I N G P L A N T S , S P E C I A L B E N D I N G P L A N T S ,

P R E S S B R A K E S A N D S H E A R SP R E S S B R A K E S A N D S H E A R S

S P E C I A L B E N D I N G P L A N T S ,

P R E S S B R A K E S A N D S H E A R S

Page 2: Automatic Bendino
Page 3: Automatic Bendino

1

Since its establishment in 1960 our company has specialized in the production of sheet metal working machines, opting for a solution considered as innovative at that time - for the Italian market at least - and introducing hydraulic fittings, first on press brakes and subsequently on guillotine shears.As time passed SOMO improved its production, contrasting standardization and setting as main objective the manufacture of “customised” machines based on the various requirements of the user while preserving functionality in structure and developing safety and reliability.The models proposed cover a wide range of solutions :- 70 to 300 tons press brakes- Customized press brakes, 300 to 6.000 tons

- Tandem or combined bending plants up to 7.000 tons for the production of poles /pipes- 3 to 14 meters shears for thickness up to 30 mmThe introduction of numerical control systems enabled to reach very high levels of accuracy and flexibility in use. These features helped to acquire a highly varied clientele over a period of 40 years, ranging from the small mechanical workshop to the large industry, both in Italy and abroad. Therefore our Company caters for medium/big size firms seeking for high quality and productivity.Over the last 10 years Somo has focused further on the construction of automatic plants intended for the manufacture of specific products.Sale and installation of fully automatic plants designed to produce special products and completely managed by control programmes. These have been designed, carried out and optimised by Somo in order to satisfy the most different market needs.

The massive use of IT in automation and the development of the internet helped to make real-time action easier, no matter where the plant is located. Our after sales-service can offer on-line help via the internet 7 days a week through the most widespread software systems used for remote connection – all you need is just an internet connection. All plant components are subject to accurate analysis for easy detection of any failure.

Cornaredo - Via S.Siro / - Milano - Italy

Page 4: Automatic Bendino
Page 5: Automatic Bendino

Au

to

mat

ic

Ben

din

g F

or

Hig

h T

hic

kess P

ipes

SOMO has built a number of plants intended forSOMO has built a number of plants intended forthe production of high-thickness pipes made with stainless steel,the production of high-thickness pipes made with stainless steel,carbon steel and special alloys.carbon steel and special alloys.Based on an automation system designed and carried out by Based on an automation system designed and carried out by Somo, the whole production process requires no action by the Somo, the whole production process requires no action by the operator, who has just a control function. operator, who has just a control function. In spite of the considerable size of the machinery, the high qua-In spite of the considerable size of the machinery, the high qua-lity level attained enables to perform highly accurate geometric lity level attained enables to perform highly accurate geometric shapes, which make post-bending procedures easier and help to shapes, which make post-bending procedures easier and help to optimize production.optimize production.Thanks to the experience and skills acquired in this field, huge au-Thanks to the experience and skills acquired in this field, huge au-tomatic plants entirely designed, carried out and installed by Somo tomatic plants entirely designed, carried out and installed by Somo staff have been built in various parts of the world; they consist of staff have been built in various parts of the world; they consist of specific machinery for any step of the production process, such specific machinery for any step of the production process, such as pre-bending, bending, closing and approaching of pipe edges, as pre-bending, bending, closing and approaching of pipe edges, always based on the principle of production process automation.always based on the principle of production process automation.

SOMO has built a number of plants intended forthe production of high-thickness pipes made with stainless steel,carbon steel and special alloys.Based on an automation system designed and carried out by Somo, the whole production process requires no action by the operator, who has just a control function. In spite of the considerable size of the machinery, the high qua-lity level attained enables to perform highly accurate geometric shapes, which make post-bending procedures easier and help to optimize production.Thanks to the experience and skills acquired in this field, huge au-tomatic plants entirely designed, carried out and installed by Somo staff have been built in various parts of the world; they consist of specific machinery for any step of the production process, such as pre-bending, bending, closing and approaching of pipe edges, always based on the principle of production process automation.

Page 6: Automatic Bendino

4

Portal Press Working Power 6.000 tons Bending Length 15 m.

Full automatic bending plant TotalWorking Power 6.000 tons TotalBending Lenght 12 m. gap 900 mm

Full automatic bending plant working Power 1.250 tons

Lenght 7,1 m. gap 700 mm

Page 7: Automatic Bendino

Automatic Bending for Pipes and Poles

5

Full automatic bending plantTotal Working Power 6.750 tons,Total Bending Lenght 12 m.gap 1350 mm

Automatic Press Brakeworking Power 2.500 tonsLength 7 meters gap 700 mm

Full automatic bending plant Total Working Power 6.750 tons,

Total Bending Lenght 12 m.gap 1350 mm

Page 8: Automatic Bendino

6

automatic Pre Bending Unit Power1.250 ton Total Lenght 14 m

automatic bending plantTotal Working Power 3000 tonsTotal Bending Lenght 15 m gap 1800

automatic Pre Bending Unit Power 1.250 ton Total Lenght 7 m.

aa

Page 9: Automatic Bendino

Au

to

mat

ic

Ben

din

g F

or

Pipes A

nd

Po

les

Since the 90ies SOMO has gathered experience in the design and Since the 90ies SOMO has gathered experience in the design and building of plants intended for specific customer’s needs. building of plants intended for specific customer’s needs. Based on the principle of turnkey supply, SOMO was distinguished Based on the principle of turnkey supply, SOMO was distinguished by the manufacture of various plants intended for the production of :by the manufacture of various plants intended for the production of :• Round-section lighting poles• Round-section lighting poles• Polygonal-section lighting poles• Polygonal-section lighting poles• Special pipes• Special pipes

SOMO covers all supply steps, from analysis of the lay-out needed SOMO covers all supply steps, from analysis of the lay-out needed and available for the manufacturing of the product required to plant and available for the manufacturing of the product required to plant start-up at the end customer’s site.start-up at the end customer’s site.

Since the 90ies SOMO has gathered experience in the design and building of plants intended for specific customer’s needs. Based on the principle of turnkey supply, SOMO was distinguished by the manufacture of various plants intended for the production of :• Round-section lighting poles• Polygonal-section lighting poles• Special pipes

SOMO covers all supply steps, from analysis of the lay-out needed and available for the manufacturing of the product required to plant start-up at the end customer’s site.

Page 10: Automatic Bendino

8

Full automatic bending plant for conical poles Total Working Power 1.400 tonsTotal Bending Lenght 14 m gap 1200 mm

Full automatic bending plant forpolygonal poles with loading pick up. Total Working Power 1.600 tons Total Bending Lenght 16 m gap 1200

automatic bending plant for conicalpoles Total Working Power 1.400 tons

Total Bending Lenght 14 m.gap 800 mm

mmm

Page 11: Automatic Bendino

9

Automatic Bending for Pipes and Poles

Full automatic bending plant for conical poles with loading pick up Total Working Power 1.600 tons Tot Bending Lenght 16 m. gap 800

Full automatic bending plant forpolygonal poles Total WorkingPower 700 tons Total Bending Lenght 14 m. gap 1200

Full automatic bending plant for conical poles with loading pick up

Total Working Power 1.600 tonsTot Bending Lenght 16 m. gap 800

FuFuFF

g

Page 12: Automatic Bendino

1010

Full automatic bending plant forpolygonal and conical poles TotalWorking Power 1400 tonsTotal Bending Lenght 14 m. gap 1200

Full automatic bending plant conical poles with loading pick up Total Working Power 1600 tons Total Bending Lenght 16 m. gap 800

Full automatic bending plant for conical poles Total Working Power 700 tons Total Bending Lenght 7 m. gap 500

ggggtt t t

FF

Page 13: Automatic Bendino

11

SP

EC

IA

L M

AC

HIN

ES

AN

D S

TA

ND

AR

D P

RO

DU

CT

IO

N

Page 14: Automatic Bendino

12

Triplex bending unit Total WorkingPower 3500 tons Total Bending Lenght 16 m. gap 1800 mm

Press Brake Power 800 tonsLenght = 8 m.

straightening press Working power 1000 tons

Triplex bending unit Totall W WWWWWWWoorkingx bendinPower 3500 tons Totalalalalalalal B BBBending r 3500 Lenght 16 m. gap 11111188888808 0 mmht 16 m.

Press Brake Power 800 tonsBrake PLenght = 8 m.t = 8 m

sttstraaaraigigigighthththtenenenenininining gg g prprpp esess s WoWoWoWorkkrkrkinininingg ggg popopopowewewerrr r 110101000000 tonnnsss ss

Page 15: Automatic Bendino

13

Special machines and Standard Production

Press Brake Power 500 tonsLenght = 6 m.

Shear with 10 meters cutting Length and 6 mm thickness

Press Brake Power 200 tonsLenght = 4 m.

Page 16: Automatic Bendino

141414

Tandem Press Brake Power 1200 tons Lenght = 13 m.

Press Brake Power 600 tonsLenght = 8 m.

Tandem Press BrakePower = 1.600 tons

Lenght = 12 m.

s Brake Powwwwwererrrererererererrrerereeeeee 1200 Tandem Press= 13 m.tons LLenght =

PoPowewerr 6 60000 t tononsPress s BBBrake P.LeLengnghtt = 8 m

TaTTaTaTaTaTaaaTaTaTT ndndndndndnddndndnnddemememememememem PP P PPPrerereer sssssss B BBBBraarakkkePPoPoPP weer r = = === 1.11111.1.606060600000 totototonsnsnsnss

LeLeLeLeLeLeLeenggngngngngn hthththhhh == = 111112222 222 m.mm.mm.

Page 17: Automatic Bendino

15

TECHNICAL DATA

SERIES MODEL

CU

TT

ING

LE

NG

HT

CUTTING THICKNESS AND ANGLE

TH

RO

AT

DE

PT

H

ST

RO

KE

/ m

in.

MA

IN M

OT

OR

PO

WE

R

CU

TT

ING

PO

WE

R

AP

PR

OX

IMA

TE

WE

IGH

T

mm mm MIN MAX Kw da N KgAngolo

3°Angolo2° 30’

Angolo1° 30’

Angolo30’

SCH2000

SCH3000

SCH4000

SCH5000

SCH6000

201

202

203

204

205

206

207

301

302

303

304

305

306

307

401

402

403

404

405

406

407

501

502

503

504

505

506

507

602

603

604

605

606

607

608

19

16

17

13

11

8

7

10

12

13

9

8

6

5

10

10

10

7

6

5

4

10

9

10

7

6

5

4

10

8

6

5

4

4

3

6,5

8,5

10,5

13,5

16,5

20,5

23,5

6,5

8,5

10,5

13,5

16,5

20,5

23,5

6,5

8,5

10,5

13,5

16,5

20,5

23,5

5,7

7,9

9,4

12,3

15

18,8

21,5

5,7

7,9

9,4

12,3

15

18,8

21,5

5,7

7,9

9,4

12,3

15

18,5

21,5

6

8

10

12

15

18,5

21,5

7

9

11

13,5

17

20

23,5

4,4

6,1

7,2

9,5

11,6

14,5

16,5

4,4

6,1

7,2

9,5

11,6

14,5

16,5

4,4

6,1

7,2

9,5

11,6

14,5

16,5

4,7

6,1

7,2

9,5

11,6

14,5

16,5

6,1

7,2

9,5

11,6

14,5

14,5

18,2

2,5

3,5

4,2

5,5

6,7

8,4

9,5

2,5

3,5

4,2

5,5

6,7

8,4

9,5

2,5

3,5

4,2

5,5

6,7

8,4

9,5

2,7

3,5

4,2

5,5

6,7

8,4

9,5

3,5

4,2

5,5

6,7

8,4

8,4

10,5

44

38

39

31

25

19

16

28

33

34

27

21

17

14

29

29

30

24

19

15

12

28

27

28

22

18

14

12

30

26

20

18

13

13

9

11

15

18,5

22

30

37

45

7,5

15

18,5

22

30

37

45

7,5

15

18,5

22

30

37

45

11

15

18,5

22

30

37

45

15

18,5

18,8

22

30

45

55

13000

25000

35000

60000

90000

140000

180000

13000

25000

35000

60000

90000

140000

180000

13000

25000

35000

60000

90000

140000

180000

15000

25000

35000

60000

90000

140000

180000

20000

30000

45000

70000

110000

160000

222000

5.500

8.300

10.200

12.000

15.000

19.000

27.000

8.500

10.500

15.500

14.500

17.000

23.000

32.000

13.500

14.500

16.000

21.000

24.000

35.000

41.000

17.000

17.800

19.800

24.000

29.000

47.000

55.000

20.000

22.500

25.000

35.000

40.000

65.000

78.000

2050

3050

4050

5050

6050

500

500

500

500

500

Page 18: Automatic Bendino

16

TECHNICAL DATA

SERIES MODEL

WO

RK

ING

PO

WER

DIS

TAN

CE

BET

WEE

N U

PR

IGH

TS

BEN

DIN

G L

ENG

TH

THR

OA

T D

EPTH

RA

M S

TRO

KE

DIS

TAN

CE

BET

WEE

N B

AD

-RA

M

DO

WN

STR

OK

E

WO

RK

UP

STR

OK

E

MA

IN M

OTO

R P

OW

ER

AP

PR

OX

IMA

TE W

EIG

HT

KN mm mm mm mm mm mm/sec mm/sec mm/sec Kw Kg

RAM SPEED

SPS/N100

SPS/N 100/31

SPS/N 100/41

SPS/N 100/61

10002600

3100

5100

3100

4100

6100

400 250 440 100 10

130

130

80

7,5

9000

10100

16800

SPS/N130

SPS/N 130/31

SPS/N 130/41

SPS/N 130/61

13002600

3100

5100

3100

4100

6100

400 250 440 100 10 120 11

10600

11900

19900

SPS/N160

SPS/N 160/31

SPS/N 160/41

SPS/N 160/51

SPS/N 160/61

1600

2600

3100

4100

5100

3100

4100

5100

6100

400 250 440 100 10 120 15

11900

13400

16800

21900

SPS/N200

SPS/N 200/31

SPS/N 200/41

SPS/N 200/61

SPS/N 200/81

2000

2600

3100

5100

7100

3100

4100

6100

8100

400 300 490 100 10

120

120

120

75

18,5

14200

15900

24300

34400

SPS/N250

SPS/N 250/31

SPS/N 250/41

SPS/N 250/61

SPS/N 250/81

2500

2600

3100

5100

7100

3100

4100

6100

8100

400 300 490 100 8

100

100

100

70

18,5

17100

19200

29000

40800

SPS/N300

SPS/N 300/31

SPS/N 300/41

SPS/N 300/61

SPS/N 300/81

3000

2600

3100

5100

7100

3100

4100

6100

8100

400 300 490 100 8

110

110

110

75

22

18400

20600

31200

43600

SPS/N600

SPS/N 600/63

SPS/N 600/836000

5600

7600

6300

8300500 500 700 100 8 90 45

65000

77000

SPS/N400

SPS/N 400/41

SPS/N 400/61

SPS/N 400/81

40003600

5600

7600

4100

6100

8100

500 400 570 115 10 105 37

32000

44000

60000

SPS/N1000

SPS/N 1000/66

SPS/N 1000/86

SPS/N 1000/106

100005600

7600

9600

6600

8600

10600

750 500 900 90 8 80 75

105000

125000

150000

SPS/N1250

SPS/N 1250/66

SPS/N 1250/86

SPS/N 1250/106

125005600

7600

9600

6600

8600

10600

750 500 900 90 7 75 2 x 45

130000

145000

173000

SPS/N1500

SPS/N 1500/66

SPS/N 1500/86

SPS/N 1500/106

150005600

7600

9600

6600

8600

10600

750 500 900 90 7 70 2 x 45

142000

171000

197000

SPS/N500

SPS/N 500/41

SPS/N 500/61

SPS/N 500/81

50003600

5600

7600

4100

6100

8100

500 400 570 100 8 95 37

38000

49000

65000

SPS/N800

SPS/N 800/63

SPS/N 800/838000

5600

7600

6300

8300500 500 700 100 8 90 55

77000

97000

SPS/N2000

SPS/N 2000/88

SPS/N 2000/10820000

7600

9600

8800

10800750 500 1000 90 6,5 65 2 x 75

200000

231000

SPS/N2500

SPS/N 2500/88

SPS/N 2500/10825000

7600

9600

8800

10800750 500 1000 90 6,5 65 2 x 75

234000

270000

Page 19: Automatic Bendino
Page 20: Automatic Bendino

Tel 02/9363124Fax 02/93561457

SOMOPRODUZIONE S.p.A.Via S.Siro 43/4520010 Cornaredo (MI) - ITALIATel. +39 029362524Fax +39 0293561457