automatic bendino
TRANSCRIPT
AU
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S P E C I A L B E N D I N G P L A N T S , S P E C I A L B E N D I N G P L A N T S ,
P R E S S B R A K E S A N D S H E A R SP R E S S B R A K E S A N D S H E A R S
S P E C I A L B E N D I N G P L A N T S ,
P R E S S B R A K E S A N D S H E A R S
1
Since its establishment in 1960 our company has specialized in the production of sheet metal working machines, opting for a solution considered as innovative at that time - for the Italian market at least - and introducing hydraulic fittings, first on press brakes and subsequently on guillotine shears.As time passed SOMO improved its production, contrasting standardization and setting as main objective the manufacture of “customised” machines based on the various requirements of the user while preserving functionality in structure and developing safety and reliability.The models proposed cover a wide range of solutions :- 70 to 300 tons press brakes- Customized press brakes, 300 to 6.000 tons
- Tandem or combined bending plants up to 7.000 tons for the production of poles /pipes- 3 to 14 meters shears for thickness up to 30 mmThe introduction of numerical control systems enabled to reach very high levels of accuracy and flexibility in use. These features helped to acquire a highly varied clientele over a period of 40 years, ranging from the small mechanical workshop to the large industry, both in Italy and abroad. Therefore our Company caters for medium/big size firms seeking for high quality and productivity.Over the last 10 years Somo has focused further on the construction of automatic plants intended for the manufacture of specific products.Sale and installation of fully automatic plants designed to produce special products and completely managed by control programmes. These have been designed, carried out and optimised by Somo in order to satisfy the most different market needs.
The massive use of IT in automation and the development of the internet helped to make real-time action easier, no matter where the plant is located. Our after sales-service can offer on-line help via the internet 7 days a week through the most widespread software systems used for remote connection – all you need is just an internet connection. All plant components are subject to accurate analysis for easy detection of any failure.
Cornaredo - Via S.Siro / - Milano - Italy
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ipes
SOMO has built a number of plants intended forSOMO has built a number of plants intended forthe production of high-thickness pipes made with stainless steel,the production of high-thickness pipes made with stainless steel,carbon steel and special alloys.carbon steel and special alloys.Based on an automation system designed and carried out by Based on an automation system designed and carried out by Somo, the whole production process requires no action by the Somo, the whole production process requires no action by the operator, who has just a control function. operator, who has just a control function. In spite of the considerable size of the machinery, the high qua-In spite of the considerable size of the machinery, the high qua-lity level attained enables to perform highly accurate geometric lity level attained enables to perform highly accurate geometric shapes, which make post-bending procedures easier and help to shapes, which make post-bending procedures easier and help to optimize production.optimize production.Thanks to the experience and skills acquired in this field, huge au-Thanks to the experience and skills acquired in this field, huge au-tomatic plants entirely designed, carried out and installed by Somo tomatic plants entirely designed, carried out and installed by Somo staff have been built in various parts of the world; they consist of staff have been built in various parts of the world; they consist of specific machinery for any step of the production process, such specific machinery for any step of the production process, such as pre-bending, bending, closing and approaching of pipe edges, as pre-bending, bending, closing and approaching of pipe edges, always based on the principle of production process automation.always based on the principle of production process automation.
SOMO has built a number of plants intended forthe production of high-thickness pipes made with stainless steel,carbon steel and special alloys.Based on an automation system designed and carried out by Somo, the whole production process requires no action by the operator, who has just a control function. In spite of the considerable size of the machinery, the high qua-lity level attained enables to perform highly accurate geometric shapes, which make post-bending procedures easier and help to optimize production.Thanks to the experience and skills acquired in this field, huge au-tomatic plants entirely designed, carried out and installed by Somo staff have been built in various parts of the world; they consist of specific machinery for any step of the production process, such as pre-bending, bending, closing and approaching of pipe edges, always based on the principle of production process automation.
4
Portal Press Working Power 6.000 tons Bending Length 15 m.
Full automatic bending plant TotalWorking Power 6.000 tons TotalBending Lenght 12 m. gap 900 mm
Full automatic bending plant working Power 1.250 tons
Lenght 7,1 m. gap 700 mm
Automatic Bending for Pipes and Poles
5
Full automatic bending plantTotal Working Power 6.750 tons,Total Bending Lenght 12 m.gap 1350 mm
Automatic Press Brakeworking Power 2.500 tonsLength 7 meters gap 700 mm
Full automatic bending plant Total Working Power 6.750 tons,
Total Bending Lenght 12 m.gap 1350 mm
6
automatic Pre Bending Unit Power1.250 ton Total Lenght 14 m
automatic bending plantTotal Working Power 3000 tonsTotal Bending Lenght 15 m gap 1800
automatic Pre Bending Unit Power 1.250 ton Total Lenght 7 m.
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Since the 90ies SOMO has gathered experience in the design and Since the 90ies SOMO has gathered experience in the design and building of plants intended for specific customer’s needs. building of plants intended for specific customer’s needs. Based on the principle of turnkey supply, SOMO was distinguished Based on the principle of turnkey supply, SOMO was distinguished by the manufacture of various plants intended for the production of :by the manufacture of various plants intended for the production of :• Round-section lighting poles• Round-section lighting poles• Polygonal-section lighting poles• Polygonal-section lighting poles• Special pipes• Special pipes
SOMO covers all supply steps, from analysis of the lay-out needed SOMO covers all supply steps, from analysis of the lay-out needed and available for the manufacturing of the product required to plant and available for the manufacturing of the product required to plant start-up at the end customer’s site.start-up at the end customer’s site.
Since the 90ies SOMO has gathered experience in the design and building of plants intended for specific customer’s needs. Based on the principle of turnkey supply, SOMO was distinguished by the manufacture of various plants intended for the production of :• Round-section lighting poles• Polygonal-section lighting poles• Special pipes
SOMO covers all supply steps, from analysis of the lay-out needed and available for the manufacturing of the product required to plant start-up at the end customer’s site.
8
Full automatic bending plant for conical poles Total Working Power 1.400 tonsTotal Bending Lenght 14 m gap 1200 mm
Full automatic bending plant forpolygonal poles with loading pick up. Total Working Power 1.600 tons Total Bending Lenght 16 m gap 1200
automatic bending plant for conicalpoles Total Working Power 1.400 tons
Total Bending Lenght 14 m.gap 800 mm
mmm
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Automatic Bending for Pipes and Poles
Full automatic bending plant for conical poles with loading pick up Total Working Power 1.600 tons Tot Bending Lenght 16 m. gap 800
Full automatic bending plant forpolygonal poles Total WorkingPower 700 tons Total Bending Lenght 14 m. gap 1200
Full automatic bending plant for conical poles with loading pick up
Total Working Power 1.600 tonsTot Bending Lenght 16 m. gap 800
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Full automatic bending plant forpolygonal and conical poles TotalWorking Power 1400 tonsTotal Bending Lenght 14 m. gap 1200
Full automatic bending plant conical poles with loading pick up Total Working Power 1600 tons Total Bending Lenght 16 m. gap 800
Full automatic bending plant for conical poles Total Working Power 700 tons Total Bending Lenght 7 m. gap 500
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Triplex bending unit Total WorkingPower 3500 tons Total Bending Lenght 16 m. gap 1800 mm
Press Brake Power 800 tonsLenght = 8 m.
straightening press Working power 1000 tons
Triplex bending unit Totall W WWWWWWWoorkingx bendinPower 3500 tons Totalalalalalalal B BBBending r 3500 Lenght 16 m. gap 11111188888808 0 mmht 16 m.
Press Brake Power 800 tonsBrake PLenght = 8 m.t = 8 m
sttstraaaraigigigighthththtenenenenininining gg g prprpp esess s WoWoWoWorkkrkrkinininingg ggg popopopowewewerrr r 110101000000 tonnnsss ss
13
Special machines and Standard Production
Press Brake Power 500 tonsLenght = 6 m.
Shear with 10 meters cutting Length and 6 mm thickness
Press Brake Power 200 tonsLenght = 4 m.
141414
Tandem Press Brake Power 1200 tons Lenght = 13 m.
Press Brake Power 600 tonsLenght = 8 m.
Tandem Press BrakePower = 1.600 tons
Lenght = 12 m.
s Brake Powwwwwererrrererererererrrerereeeeee 1200 Tandem Press= 13 m.tons LLenght =
PoPowewerr 6 60000 t tononsPress s BBBrake P.LeLengnghtt = 8 m
TaTTaTaTaTaTaaaTaTaTT ndndndndndnddndndnnddemememememememem PP P PPPrerereer sssssss B BBBBraarakkkePPoPoPP weer r = = === 1.11111.1.606060600000 totototonsnsnsnss
LeLeLeLeLeLeLeenggngngngngn hthththhhh == = 111112222 222 m.mm.mm.
15
TECHNICAL DATA
SERIES MODEL
CU
TT
ING
LE
NG
HT
CUTTING THICKNESS AND ANGLE
TH
RO
AT
DE
PT
H
ST
RO
KE
/ m
in.
MA
IN M
OT
OR
PO
WE
R
CU
TT
ING
PO
WE
R
AP
PR
OX
IMA
TE
WE
IGH
T
mm mm MIN MAX Kw da N KgAngolo
3°Angolo2° 30’
Angolo1° 30’
Angolo30’
SCH2000
SCH3000
SCH4000
SCH5000
SCH6000
201
202
203
204
205
206
207
301
302
303
304
305
306
307
401
402
403
404
405
406
407
501
502
503
504
505
506
507
602
603
604
605
606
607
608
19
16
17
13
11
8
7
10
12
13
9
8
6
5
10
10
10
7
6
5
4
10
9
10
7
6
5
4
10
8
6
5
4
4
3
6,5
8,5
10,5
13,5
16,5
20,5
23,5
6,5
8,5
10,5
13,5
16,5
20,5
23,5
6,5
8,5
10,5
13,5
16,5
20,5
23,5
5,7
7,9
9,4
12,3
15
18,8
21,5
5,7
7,9
9,4
12,3
15
18,8
21,5
5,7
7,9
9,4
12,3
15
18,5
21,5
6
8
10
12
15
18,5
21,5
7
9
11
13,5
17
20
23,5
4,4
6,1
7,2
9,5
11,6
14,5
16,5
4,4
6,1
7,2
9,5
11,6
14,5
16,5
4,4
6,1
7,2
9,5
11,6
14,5
16,5
4,7
6,1
7,2
9,5
11,6
14,5
16,5
6,1
7,2
9,5
11,6
14,5
14,5
18,2
2,5
3,5
4,2
5,5
6,7
8,4
9,5
2,5
3,5
4,2
5,5
6,7
8,4
9,5
2,5
3,5
4,2
5,5
6,7
8,4
9,5
2,7
3,5
4,2
5,5
6,7
8,4
9,5
3,5
4,2
5,5
6,7
8,4
8,4
10,5
44
38
39
31
25
19
16
28
33
34
27
21
17
14
29
29
30
24
19
15
12
28
27
28
22
18
14
12
30
26
20
18
13
13
9
11
15
18,5
22
30
37
45
7,5
15
18,5
22
30
37
45
7,5
15
18,5
22
30
37
45
11
15
18,5
22
30
37
45
15
18,5
18,8
22
30
45
55
13000
25000
35000
60000
90000
140000
180000
13000
25000
35000
60000
90000
140000
180000
13000
25000
35000
60000
90000
140000
180000
15000
25000
35000
60000
90000
140000
180000
20000
30000
45000
70000
110000
160000
222000
5.500
8.300
10.200
12.000
15.000
19.000
27.000
8.500
10.500
15.500
14.500
17.000
23.000
32.000
13.500
14.500
16.000
21.000
24.000
35.000
41.000
17.000
17.800
19.800
24.000
29.000
47.000
55.000
20.000
22.500
25.000
35.000
40.000
65.000
78.000
2050
3050
4050
5050
6050
500
500
500
500
500
16
TECHNICAL DATA
SERIES MODEL
WO
RK
ING
PO
WER
DIS
TAN
CE
BET
WEE
N U
PR
IGH
TS
BEN
DIN
G L
ENG
TH
THR
OA
T D
EPTH
RA
M S
TRO
KE
DIS
TAN
CE
BET
WEE
N B
AD
-RA
M
DO
WN
STR
OK
E
WO
RK
UP
STR
OK
E
MA
IN M
OTO
R P
OW
ER
AP
PR
OX
IMA
TE W
EIG
HT
KN mm mm mm mm mm mm/sec mm/sec mm/sec Kw Kg
RAM SPEED
SPS/N100
SPS/N 100/31
SPS/N 100/41
SPS/N 100/61
10002600
3100
5100
3100
4100
6100
400 250 440 100 10
130
130
80
7,5
9000
10100
16800
SPS/N130
SPS/N 130/31
SPS/N 130/41
SPS/N 130/61
13002600
3100
5100
3100
4100
6100
400 250 440 100 10 120 11
10600
11900
19900
SPS/N160
SPS/N 160/31
SPS/N 160/41
SPS/N 160/51
SPS/N 160/61
1600
2600
3100
4100
5100
3100
4100
5100
6100
400 250 440 100 10 120 15
11900
13400
16800
21900
SPS/N200
SPS/N 200/31
SPS/N 200/41
SPS/N 200/61
SPS/N 200/81
2000
2600
3100
5100
7100
3100
4100
6100
8100
400 300 490 100 10
120
120
120
75
18,5
14200
15900
24300
34400
SPS/N250
SPS/N 250/31
SPS/N 250/41
SPS/N 250/61
SPS/N 250/81
2500
2600
3100
5100
7100
3100
4100
6100
8100
400 300 490 100 8
100
100
100
70
18,5
17100
19200
29000
40800
SPS/N300
SPS/N 300/31
SPS/N 300/41
SPS/N 300/61
SPS/N 300/81
3000
2600
3100
5100
7100
3100
4100
6100
8100
400 300 490 100 8
110
110
110
75
22
18400
20600
31200
43600
SPS/N600
SPS/N 600/63
SPS/N 600/836000
5600
7600
6300
8300500 500 700 100 8 90 45
65000
77000
SPS/N400
SPS/N 400/41
SPS/N 400/61
SPS/N 400/81
40003600
5600
7600
4100
6100
8100
500 400 570 115 10 105 37
32000
44000
60000
SPS/N1000
SPS/N 1000/66
SPS/N 1000/86
SPS/N 1000/106
100005600
7600
9600
6600
8600
10600
750 500 900 90 8 80 75
105000
125000
150000
SPS/N1250
SPS/N 1250/66
SPS/N 1250/86
SPS/N 1250/106
125005600
7600
9600
6600
8600
10600
750 500 900 90 7 75 2 x 45
130000
145000
173000
SPS/N1500
SPS/N 1500/66
SPS/N 1500/86
SPS/N 1500/106
150005600
7600
9600
6600
8600
10600
750 500 900 90 7 70 2 x 45
142000
171000
197000
SPS/N500
SPS/N 500/41
SPS/N 500/61
SPS/N 500/81
50003600
5600
7600
4100
6100
8100
500 400 570 100 8 95 37
38000
49000
65000
SPS/N800
SPS/N 800/63
SPS/N 800/838000
5600
7600
6300
8300500 500 700 100 8 90 55
77000
97000
SPS/N2000
SPS/N 2000/88
SPS/N 2000/10820000
7600
9600
8800
10800750 500 1000 90 6,5 65 2 x 75
200000
231000
SPS/N2500
SPS/N 2500/88
SPS/N 2500/10825000
7600
9600
8800
10800750 500 1000 90 6,5 65 2 x 75
234000
270000
Tel 02/9363124Fax 02/93561457
SOMOPRODUZIONE S.p.A.Via S.Siro 43/4520010 Cornaredo (MI) - ITALIATel. +39 029362524Fax +39 0293561457