automated lubrication systems parts & accessories...groeneveld usa • 2150 s. central expy. |...
TRANSCRIPT
Automated Lubrication Systems Parts & Accessories
(Truck and Trailer)
Groeneveld USA, Inc.2 1 5 0 S . C e n t r a l E x p y . | S u i t e 2 0 0
M c K i n n e y , T X 7 5 0 7 0 Tel: 8 0 0 .5 8 6 .7283 • Fax : 3 3 0 . 2 2 5 . 5 2 1 3
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 2
Groeneveld USA Account information:
Account company name:
Account number:
Account status: Credit limit / VISA / COD
PO required: Yes / No
Groeneveld contact:
Groeneveld USA, Inc. 2150 S. Central Expy.Suite 200McKinney, TX 75070
Ph.: 330.225.4949 Ph.: 800.586.7283 Fax: 330.225.5213
Title: Groeneveld USA: Automated Lubrication Systems, Parts and Accessories. (Truck and Trailer) Revision: Jan 2014
All rights reserved. No part of this publication may be copied and/or published by means of printing, photocopying, and microfilm or by any other means without prior written permission from Groeneveld. This also applies to the drawings and diagrams appended. Groeneveld reserves the right to change parts at any time, without prior notice to the customer. The contents of this manual may also be changed without prior notice. This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage arising from the use of specifications other than that supplied. You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance work or repairs that is not described in this manual. While this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for any errors or the consequences of such errors.
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 3
Contents
CONTENTS.................................................................................................................................................................................................................. 3
INTRODUCTION.......................................................................................................................................................................................................... 4
GREASE PUMPS.......................................................................................................................................................................................................... 5 Pneumatically Operated Grease Pump....................................................................................................................................................... 5 Pneumatic Pump Assemblies....................................................................................................................................................................... 6
ELECTRICALLY OPERATED GEAR PUMP................................................................................................................................................................ 9
ELECTRICALLY OPERATED AXIAL PISTON PUMP ................................................................................................................................................. 12
PNEUMATICALLY OPERATED; COMPACT TRAILER PUMP: COMPALUBE ............................................................................................................ 15
CONTROL ELEMENTS, ELECTRICAL WIRING AND ACCESSORIES....................................................................................................................... 18
ELECTRICAL WIRING FOR PUMPS........................................................................................................................................................................... 20
AIR CONNECTIONS................................................................................................................................................................................................... 22 Systems with Electronic Timers..................................................................................................................................................................... 22 Systems with Brake Impulse Counters........................................................................................................................................................ 23
SUPPORT BRACKETS FOR AUTOMATIC GREASING P UMPS.................................................................................................................................. 24
PRIMARY TUBING AND FITTINGS ........................................................................................................................................................................... 25
DISTRIBUTION BLOCKS........................................................................................................................................................................................... 26
METERING UNITS..................................................................................................................................................................................................... 27
SECONDARY TUBING AND FITTINGS ..................................................................................................................................................................... 28
GREASE AND FILLER PUMPS................................................................................................................................................................................... 29 Grease.............................................................................................................................................................................................................. 29 Filler Pump...................................................................................................................................................................................................... 30 Filler Couplings.............................................................................................................................................................................................. 30
REPAIR KIT ASSEMBLIES......................................................................................................................................................................................... 31
PART NUMBER INDEX.............................................................................................................................................................................................. 32
Material Indication .................................................................................................................................................................................. 4 Conversion Factors & Units ........................................................................................................................................................................ 4
Electronic Timer.............................................................................................................................................................................................. 18
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 4
Introduction
This book contains most parts and accessories for the Groeneveld Automatic Lubrication system as installed on Trucks and Trailers in the North American Market. As Groeneveld is a globally represented, parts only used in other countries are subsequently eliminated from the booklet. As then in some cases parts may then not be found in this manual, please then consult the overall parts manual for the appropriate Groeneveld product.
Each of the chapters refers to a particular section of the greasing system. All parts of these sections are illustrated in order to indicate their function and their relation to each other.
Since the last issue of the Groeneveld truck and trailer parts book, Groeneveld lubrication systems have been updated to accommodate ∅ 3/8" air tubing. When ordering parts, please make sure which tubing size is used on your automatic lubrication system alternate part numbers might apply.
Material Indication BR: Brass PA: Polyamide / Nylon ST-YG: Steel Yellow passified / plated ST-G: Steel galvanized SST: Stainless Steel.
Conversion Factors & Units ∅: Diameter m: meter (1m = 3.281 feet) cm: centimeter / mm: millimeter (1m = 100cm = 1000mm = 39.37 inches) 1 inch = 2.54 cm = 25.4mm 5/16" = 8mm 3/16" = 5mm 1kg = 2.205 lbs
For additional information on Groeneveld products and technical information please visit
http:\\www.groeneveldusa.com
Solutions that keep you moving.
Grease Pumps
Pneumatically operated grease pump.
Part no. Description 36201 / F117745 37101 Delivery cc/stroke (fluid
ounce) 42 (14.28) 60 (20.28)
Grease pressure bar (psi)
At 8 Bar (120 psi) air pressure 72 (1065) 72 (1065)
Max. Grease pressure Bar (psi) 100 (1480) 100 (1480)
Required air pressure Bar (psi) 5-11 (74 –160) 5-11 (74-160)
Contents reservoir L (U.S. Gallon) 4 (1.057) 4 (1.057)
Follower plate - Yes Yes
Mass Kg (pounds) 5.4 (11.9) 5.5 (12.1)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 5
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 6
Pneumatic pump assemblies
Part number Description Base pump Features
3620101 Pneumatic pump 42cc 36201 Includes grease in reservoir. (No solenoid and without pressure switch)
7540102 Pneumatic pump 42cc complete 12V 3620101
Includes pressure switch, solenoid and cable. Pressure switch and solenoid (12V) are pre-
assembled in pump for 5/16” air tubing connection. (Item is replaced by the F117745)
F117745 Pneumatic pump 42 cc complete 3620101
Includes pressure switch, solenoid and cable. Pressure switch and solenoid (12V) are pre-
assembled in pump for Ø3/8” air tubing connection.
F117736 Pneumatic pump 42cc complete (trailer) 3620101 Includes 07401 brake application counter, pre
assembled for Ø3/8” air tubing connection.
9850101 Pneumatic pump 42cc complete (trailer) 3620101
Includes 07401 brake application counter, pre assembled for Ø5/16”” air tubing connection.
(item is replaced by the F117736)
37101 Pneumatic pump 60cc 36201 Except volume output of the pump has been
adjusted from 42 to 60 cc (no solenoid or pressure switch)
3710101 Pneumatic pump 60cc including grease 37101 Pump 37101 has been pre filled with grease. (No
solenoid or pressure switch)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 7
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 8
No Part # Description Qty 1.1 59701 Locking set reservoir cover. 1 1.2 37501 Reservoir cover. 1 1.3 30601 O-ring, Reservoir seal (top & bottom) 2 1.4 37301 Reservoir 4 Liter (pump type: 36201 / F117745) 1
39901 Guide rod for 4 liter reservoir (pump type 36201 / F117745) 1 1.5 69301 Guide rod for 6 liter reservoir (pump type 68801 1
1.6 34501 Pump housing 1 1.7 34001 Grease filter set 1 1.8 33901 Male stud coupling 450 3/8” – ¼” 1 1.9 02001 Male quick connector (Female: 01901) 1
1.10 03501 Dust cap for 02001 1 1.11 34901 Return valve complete 1 1.12 34801 Check valve 1 1.13 31801 Washer for 32901 (1.14) 1 1.14 32901 Blanking plug 1
16901 Pressure gauge (0-150 bar) G1/4 (large dial) 1.15 54101 Pressure gauge (0-150 bar) G1/4 (small dial)
1
1.16 19701 Banjo coupling (complete) 1 1.17 40501 Follower plate 4 Liter reservoir (complete) 1
26401 Grease pressure indicator ∅5/16" tubing 1.18 F118012 Grease pressure indicator ∅3/8" tubing
1
1.19 22522 Pump housing extension (60cc pump) 1 1.20 30701 Check valve 1 1.21 32501 O-ring / seal 1
35801 Piston housing (42cc pump) 1.22 20522 Piston housing (60cc pump)
1
35701 Piston return spring (42cc pump) 1.23 48701 Piston return spring (60cc pump)
1
1.24 35901 O-ring with retaining ring 1 40701 Piston (42cc pump) (excluding seals) 1.25 69601 Piston (60cc pump) (excluding seals)
1
1.26 40901 Piston seal 1 40601 Cylinder lining (42cc pump) 1.27 69701 Cylinder lining (60cc pump)
1
1.28 41001 Gasket 1 1.29 41101 Pump housing cover 1 1.30 30901 M10 Spring washers (not present in newer model pumps) 4
31001 Hex. Socket head screw M10 (42cc pump) 4 1.31 48801 Hex. Socket head screw M10 (60cc pump) 4
1.32 68501 Pressure switch 40 Bar / 600 Psi (for return valve connection) 1
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 9
Electrically Operated Gear Pump
Description Part no. 53001
Part no. 52201
Delivery cc/min (fluid ounce/min) 120 (41) 120 (41)
Max. Grease pressure Bar (psi) 57 (840) 57 (840)
Contents reservoir Liter (U.S. Gallon) 2.9 (0.76) 2.9 (0.76)
Follower plate - Yes Yes
Mass Kg (pounds) 6.3 (13.9) 6.3 (13.9)
Low level sensor - No No
Pressure switch - Yes Yes
Supply Voltage Volt DC 12 24
Current consumption Ampere 8 4
Connector - M24 M24
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 10
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 11
No Part # Description Qt.
2.1 59701 Locking set reservoir cover. 1 2.2 64201 Reservoir cover including O-ring seals 1 set 2.3 64001 Reservoir 2.9 liter including 2 O-ring seals 1 set 2.4 57901 Guide rod follower plate (for 2.9 liter reservoir) 1 2.5 57601 Follower plate set 1
Not shown 66101 Gasket set complete 1 set 2.6 92301 Gear pump 1 2.7 59801 Filler connection with filter 1 set 2.8 64501 Connector cover set. 1 set 2.9 59901 Stop plug including copper O-ring 1 set 2.10 59801 Filler connection with filter 1 set 2.11 65901 Pressure switch 30 bar with washer. 1 set 2.12 66001 Level sensor with washer (option) 1 set
64701 Connector set 3 pole M24 1 set 2.13 64801 Connector set 4 pole M24 1 set
2.14 64301 Protective cover pump housing (complete) 1 set 2.15 63901 Stop plug with washer G1/8 1 set
64901 Coupling set M16 - 1/4" 1 set 2.16 65801 Coupling set M16 - 8mm 1 set
2.17 64401 Pressure control valve 1 set 2.18 02001 Male quick coupling 1 2.19 03501 Dust cap for 02001 1
02911 Electro motor kit 24 Volt 1 2.20 15311 Electro motor kit 12 Volt 1
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 12
Electrically Operated Axial Piston Pump
Description Part no. 16022
Part no. 16122
Part no. 16222
Part no. 31522
Delivery cc/min (fluid ounce/min) 50 (17) 25 (8.5) 25 (8.5) 25 (8.5)
Max. Grease pressure Bar (psi) 100 (1400) 100 (1400) 100 (1400) 100 (1400)
Contents reservoir
Liter (U.S. Gallon) 8 L 8 L 4 L 4 L
Follower plate Y/N Y Y Y Y
Mass Kg (pounds) - - - -
Low level sensor - Optional Optional Optional Optional
Pressure switch - Y Y Y Y
Supply Voltage Volt DC 12 24 24 12
Current consumption Ampere - - - -
Connector - 4 pin 4 pin 4 pin 4 pin
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 13
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 14
No Part # Description Qt.
3.1 59701 Locking set reservoir cover. 3.2 37501 Cover axial pump. 1 3.3 30601 O-ring 1
37301 Reservoir 4 liter 3.4 35001 Reservoir 8 liter
1
85401 Guide rod for 4 liter reservoir 3.5 85501 Guide rod for 8 liter reservoir
1
85201 Follower plate 4 liter reservoir 3.6 85301 Follower plate 8 liter reservoir
1
3.7 84201 Pressure control valve complete (100 bar) 1 3.8 59901 Stop plug M16x1.5 with ring 1 3.9 85101 Grease filter complete 1
3.10 02001 Male quick coupling 1 3.11 03501 Dust cap (for 02001) 3.12 54101 Pressure gauge 0-150 bar 1 3.13 63901 Stop plug G1/4 with ring 1 3.14 84101 Low level switch with ring 1 3.15 59822 Pressure switch including O-ring. 70 bar 1 3.16 85601 Cable harness 4 - core 1 3.17 64801 Connector set 4 pins 1 3.18 85901 Pump housing 1 3.19 86001 Cover pump housing complete 1
84901 Electro motor 12VDC - 14RPM complete 3.20 85001 Electro motor 24VDC - 14RPM complete
1
3.21 85801 Pump unit including O-ring 1 84301 Pressure relieve valve 12 VDC 3.22 84401 Pressure relieve valve 24VDC
1
84601 Coil 24 Volt 3.23 84501 Coil 12 Volt
1
3.24 64901 Adapter kit M16 x 1/4" 3.25 84701 Security pin drive shaft 1
Not shown 86201 Gasket set complete 1
Please check for parts availability before ordering.
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 15
Pneumatically operated; Compact Trailer Pump: CompAlube
Description Compalube
Delivery cc/stroke (fluid ounce) 20 (7)
Grease pressure bar (psi) At 8 bar (120 psi) air pressure 75 (1100)
Max. Grease pressure Bar (psi) 100 (1400)
Required air pressure Bar (psi) 5-11 (74 –160)
Contents reservoir (Cartridge: non-refillable) L (U.S. Gallon) 1.8 L (0.48)
Follower plate - No. (Cartridge only)
Mass (Including cartridge) Kg (pounds) 7 (15.43)
Cartridge Kg (pounds) 2 (4.4)
Secondary pipe diameter Inch 3/16
Brake counter interval range Brake application setting per
cycle. 10 - 80
Duration of grease cycle Number of brake applications 3 - 25
Operational length of system. Temperature range.
Celsius [Fahrenheit] If Greenlube EP-0 is used
-15C [5F]: 7.5m (25Ft) -20C [-4F]: 5m (15Ft)
-25C [-13F]: 3m (10Ft)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 16
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 17
No Part # Description
4.1 08411 Reservoir Cover 4.2 04911 Re-fill Cartridge Greenlube EP-0, including new seals 4.3 08511 Reservoir cover gasket 4.4 09511 Bottom cover (12 metering units) 4.5 10611 Replacement set brake counter.
26401 Pressure indicator ∅5/16" air tubing 4.6 F118012 Pressure indicator ∅3/8" air tubing
4.7 49001 Male elbow coupling 90°;∅5/16", Push-in-type-G1/4 10708 ∅5/16" connecting air tube (red) 4.8
F117121 ∅1/4" black air tubing 4.9 F113986 Seal piston housing
4.10 F116928 Seal timer cover 4.11 F172448 Replacement rear cover (including seal F116928) 4.12 F173023 Replacement Compalube piston (incl. Seals)
49101 Male elbow coupling 90°;∅5/16", Push-in-type-G1/8 4.13 F117189 Male stud coupling ∅3/8" - 1/8"NPT
4.14 09911 Plug compalube bottom cover Not shown F117782 1/4"-1/4" restrictor (service line safety restriction) Not shown F116031 Bolt kit (M8 bolts, nuts and washers to mount compalube) Not shown See next page Metering units no. 0 to 9 with Push-in head ∅3/16"
Part # Description Quantity cc/stroke (fluid ounce/stroke) 13311 Metering unit no. 0. 0.025 (0.00845) 06911 Metering unit no. 1 0.050 (0.0169) 13511 Metering unit no. 2. 0.100 (0.0338) 13411 Metering unit no. 3. 0.150 (0.0507) 13111 Metering unit no. 4. 0.200 (0.0676) 13611 Metering unit no. 8. 0.400 (0.1352) 13011 Metering unit no. 9. 1.000 / 0.338
F170331 Blanking plug (allen) - 00901 Blanking plug (Hex) -
Metering units as mentioned in table above are delivered with push-in-connector (3/16") and a dust cap. (Dust caps are not separately available)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 18
Control Elements, Electrical Wiring & Accessories
Electronic timer.
Part no. Description 09901 67802 67602
Voltage [Volt dc] 12 12 12
Cycle time [sec] 180 120 120
Interval time range [min] 0-300 0-300 0-50
Steps interval time [min] 30 30 5
Max. Switching output. [Watt] 380 190 190
Integrated buzzer [Y/N] Yes No No
Connection external alarm No No Yes
Alarm output [Watt.] - - 380
For availability of other timers (e.g. 24Volt) please contact Groeneveld.
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 19
No Part # Description Remarks 09901 12 Volt Electric timer with Buzzer Long interval 67602 12 Volt electric timer, external alarm Short interval 5.1 67806 12 Volt electric timer, external alarm Long interval
Not shown 023595 Self tapping screw 3.5 x 9.5 (Timer fastener) 5.2 07701 12 pole plug connector female Uses 07801 connectors 5.3 07801 Junior connector (for connector timer) For 07701 5.4 F116164 3-pole connector for 68901 5.5 61416 Crimp connector male, non-insulated
5.6 68901 Complete wire harness for electrical timer
5.7 17408 Fuse holder
5.8 15608 Fuse 5A plug in. For availability of other fuses contact Groeneveld.
5.9 17608 Screw for 17508 5.10 17508 Fixing plate for fuse holder
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 20
No. Part # Description Remarks
07401 Pneumatically operated brake Impulse counter ∅5/16" air-tubing connections 6.1
F118011 Pneumatically operated brake Impulse counter ∅3/8" air tubing connections
6.2 08201 Adjusting gauge brake counter 6.3 07501 Gasket for pneumatic timer housing / cover 6.4 45601 Gasket plus cover, including mounting screws
6.5 18108 Mounting bracket brake impulse counter (07401) 272mm long (11 inch) Bolts onto the back of a pneumatic pump 36201 / 37701
Not shown 01811 Repair kit brake counter Assembly of piston and necessary gaskets / seals
Electrical Wiring for Pumps
No Part # Description
22401 Cable for pressure switch length: 6m (20ft). (1 connector only)
69001 Cable for pressure switch & solenoid. Length 10m (32 ft) (1 cable with split at the end for 2 connectors)
53601 3 core cable, with 1 connector, in protective conduit. Length: 7.5m (25ft), for either 53001 or 52201 electrical gear pump.
58301 4 core cable, with 1 connector, in protective conduit. Length: 7.5m (25ft) (for 31522,16022,16122 or 16222 electrical piston pumps)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 21
No Part # Description
97202 Text plate for 2 LED. (Text: Impulse & Alarm)
24009 LED, yellow
21103 LED, red
Part # Description Order quantities
01908 Spiral protective wrap, 5mm (0.2") Per meter (3.2 ft)
02008 Spiral protective wrap, 8mm (0.31") Per meter (3.2 ft)
14008 Flexible protective conduit. Per meter (3.2 ft)
Part # Description Properties Order quantities
00208 Tie strap Color: Black, Length 7.3 inch / 186 mm Multiple of 100 11107 Tie strap Color: Black, Length 13.3 inch / 338 mm Multiple of 50
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 22
Air Connections
Systems with Electronic Timers
No Part # Description 7.1 19301 Air tubing (DIN 7337, ∅6mm PA) 7.2 19101 Female elbow (push in type) ∅6mm, G1/8, Brass
18308 Solenoid valve 24VDC M24 connector. 7.3 18408 Solenoid valve 12VDC M24 connector.
7.4 12801 Straight coupling connector R1/4, R1/8, Brass 19008 Connector set, 2 pole M24x1 19108 Connector set, 2 pole M24x1 Specially insulated connector 7.5 69001 Cable set pressure switch & solenoid
7.6 (7.10) 49101 Stud elbow push in ∅5/16"-1/8"- swivel 7.7 F117743 Reducer connector 1/8”G-!/4” NPT. (F117745 pump)
10708 Air tubing red (DIN 73378) ∅5/16" – PA 7.8
F117071 Ø3/8”- DOT Air tubing Red 7.9 F117074 Male stud coupling Ø3/8”-1/4”NPT
7.6 - 7.10 F117088 Stud Elbow Ø3/8”-1/4”NPT 64901 Reduction bushing M16x1 - 1/4" (Volvo VN) 07708 Reduction bushing M22x1.5 - 1/4" (Mack)
US10208 Reduction bushing 1/8" - 3/8" US10308 Reduction bushing 1/2" - 1/4"
7.11
US10508 Reduction bushing 1/4" - 3/8" 7.2 & 7.3 & 7.4 & 7.7 F117742 Solenoid pre-assembled 12Volt
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 23
System with Brake Impulse Counter (Mostly Trailers & Semi-Trailers)
No Part # Description
26401 Pressure indicator Ø5/16” air tubing connection 8.1 F118012 Pressure indicator for ¼” air rubbing connection 66901 Male branch T (push in type) ∅5/16" 8.2
F117735 Male branch T (push in) Ø1/4” – 1/8”NPT 49101 Stud elbow push in type ∅8mm - G1/8 – brass 8.3
F117734 Stud elbow Push in type Ø1/4” – 1/8” NPT 10808 Signal air line, Yellow (DIN 73378) ∅5/16" 8.4
F117072 Air tubing Blue Ø3/8” DOT 10708 Air tubing, Red (DIN 73378) ∅5/16" 8.5
F117121 Air tubing ∅1/4" black DOT 8.6 19301 Air tubing (DIN 73378), black ∅ 6mm 8.7 19401 Male stud coupling (push in) 6mm - G1/8 - Brass
66801 Male stud coupling (push in) 8mm - G1/8 - Brass 8.8 F117189 Male stud coupling (push in) ؼ” – 1/8” NPT 07401 Brake impulse counter (for ∅5/16" air tubing connections) 8.9
F118011 Brake impulse counter (for ∅3/8" air tubing connections) 10708 Air tubing, Red (DIN 73378) ∅5/16" 8.10
F117071 Air tubing Red Ø3/8” DOT
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 24
Support Brackets for Automatic Greasing Pumps
No Part # Description
1 59201 Pump mounting bracket, (semi) trailers
2 19208 Pump mounting bracket left.
2 99101G Bracket "bolt on", for pump 36201, F117745, F117736, 6880101
3 24412 Bracket "Compalube" (see page 33 - 34)
3 06208 Pump mounting bracket
4 05808 Pump mounting bracket flat
5 53701 Pump mounting bracket with bolts (electric pump)
6 01312 Pump bracket (electric pump)
7 47301 Pump mounting bracket (electric pump)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 25
Primary Tubing & Fittings
No Part # Description Remarks 9.1 02601 Main grease tubing ∅5/16" DIN 73378, PA, black 9.2 44201 Blanking plug with O-ring R1/4 (with O-ring), Brass 9.3 44101 Female T-connector G1/4 (O-ring) - G1.4 - R1/4, Brass 9.4 12501 Copper Washer 14x20x2 (mm) 9.5 22501 Pressure switch, no return valve. 40 bar, 2 pole, M24
9.6 68501 Pressure switch, for return valve 2 pole, 40 bar, M14x1.25 (Connector: M24x1) including washer.
9.7 43801 Stud elbow ∅5/16" - G1/4, Brass 9.8 43901 Male stud coupling ∅5/16" - G1/4, Brass
9.9 11501 Straight Coupling (olive type) (repair union)
5/16" - 5/16", Brass
9.10 11801 T-Coupling (olive type) 5/16" - 5/16" -5/16", Brass 11601 Bulkhead connection (olive type) 8mm - 8mm, Brass 9.11 46202 Bulkhead connection (olive type) 8mm - 8mm, Steel yellow plated
9.12 46102 Bulkhead elbow (olive type) 8mm - 8mm, Steel yellow plated 9.13 16101 Coupling nut. ∅5/16" - M12x1, brass 9.14 11901 Olive ∅5/16" (8mm), Brass (sold per 10 pieces)
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 26
Distribution Blocks
No Part # Description Remarks
10.1 08902 Cap screw M6x20 10.2 09202 Spring washer 6.4 10.3 200010 Nut - M10 10.4 - Spring washer M10
10.5 / 10.6 / 10.7 For distribution blocks and mounting brackets see table below.
Distribution block Mounting plate
10.5 / (Stud) 10.6 / (Flat) 10.7 Number of
connections
Brass Brass Steel
1 - 19622 10902 2 - 18622 11002
2+2 - 23622 11002
3 - 18722 11102
3+1 - 18822 11102
4 06801 19722 11202
4+2 - 19822 11202
7 06901 - -
9 07101 - -
7+5 07201 - -
7+7 77001 - -
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 27
Metering Units
No. Part # Description Delivery per stroke (cc) / (fluid once) Remarks
03001 Metering unit no. 0 0.025 / 0.00845 Material: Brass 01001 Metering unit no. 1 0.050 / 0.0169 Material: Brass 01101 Metering unit no. 2 0.100 / 0.0338 Material: Brass 01201 Metering unit no. 3 0.150 / 0.0507 Material: Brass 01301 Metering unit no. 4 0.200 / 0.0676 Material: Brass 01401 Metering unit no. 5 0.250 / 0.0845 Material: Brass 01501 Metering unit no. 6 0.300 / 0.1014 Material: Brass 01701 Metering unit no. 8 0.400 / 0.1352 Material: Brass
11.1
12402 Metering unit no. 9 1.000 / 0.338 Material: Brass
No. Part # Description Remarks
03801 Spacer 0.8mm Increase output 1 step 11.2 03901 Spacer 3.5 mm Increase output 4 steps
11.3 10801 Olive 5mm (3/16") Brass 11.4 10701 Coupling nut 5mm (3/16") Brass
00901 Blanking plug 1/2 - 24UNS Instead of metering unit 11.5 F170331 Blanking plug 1/2 - 24UNS, allen wrench Instead of metering unit
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 28
No. Part # Description Remarks
02201 Grease pipe single (black only) ∅3/16", PA, DIN 73378 (25m roll / 80 feet) 12.1 02211 Grease pipe single (black only) ∅3/16", PA, DIN 73378 (3m piece) 02301 Grease pipe double (black and red) ∅3/16", PA, DIN 73378 (25m roll / 80 feet)
12.2 02311 Grease pipe double (black and red) ∅3/16", PA, DIN 73378 (3m piece / 10 feet) 02401 Grease pipe triple (black, red and blue) ∅3/16", PA, DIN 73378 (25m roll / 80 feet)
12.3 02411 Grease pipe triple (black, red and blue) ∅3/16", PA, DIN 73378 (3m roll / 10 feet)
No Part # Description Remarks
13.1 Also see PA tubing in the secondary section.31502 Grease pipe ∅3/16" Copper-nickel (Kunifer)
13.2 10601 Straight coupling (olive type) (union) ∅3/16" - ∅3/16", Brass 65701 Male stud coupling (olive type) ∅3/16" - M6x1 con, Steel 13.3 10401 Male stud coupling (olive type) ∅3/16" - R1/8, Brass
13.4 10201 Stud elbow (olive type) ∅3/16" - G1/8, Brass 13.5 14101 T-coupling (olive type) ∅3/16" - ∅3/16", brass 13.6 10701 Coupling nut ∅3/16" - M10x1, Brass 13.7 10801 Olive double acting ∅3/16", Brass
15001 Stud elbow R1/8 - G1/8 - Long, Steel yellow plated 02101 Stud elbow 1/4-28UNF - G1/8, Steel yellow plated 13.8 08501 Stud elbow 1/4-28UNF - G1/8, Steel yellow plated
(33mm) 97701 Extension. 1/8NPTF-70mm 33301 Extension. 1/8NPTF-42mm 13.9 08508 Adapter G1/8" (10mm)
Secondary Tubing & Fittings
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 29
Grease & Filler Pumps
Grease
Designation Greenlube EP-0
NLGI-class (Din 51818) 0
Thickening medium compound Lithium – Calcium
Drop point (DIN/ISO 2176) 1:90
Temperature range -20°C to 110°C / -4°F to 230°F
Base Oil Mineral oil
Viscosity at 40C (XXF) (min…..mm2/s) 190
Corrosion protection (according Emcor-test DIN 51802) 0 and 0
Application Standard
Color Green
Part # Description Remarks
15444 Greenlube EP-0. 35 Lbs. Manual filler pump available
15418 Greenlube EP-0 120 Lbs. (No filler pump available from stock)
15418 15444
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 30
Filler Pump
Part # Description Remarks
0412550 Manual filler pump For 35 Lbs. pale of EP-0 grease (15444)
Included: quick connector female & male, filler hose, pump and bucket cover.
Filler Couplings
No Part # Description Remarks
1. 01901 Quick connector female For filling pump (Male=02001)
2. 12301 Hose connector (push on fit) 1/4"
3. 53306 Hose clip
4. 09508 Filler hose 3/8"
Groeneveld USA • 2150 S. Central Expy. | Suite 200, McKinney TX, 75070 • 800.586.7283 31
Repair Kit Assemblies
Small repair kit Large repair kit
Part # Description 27019901 27019902
Quantity Quantity 02101 Stud elbow 1/4-28 2 5 10201 Elbow 3/16-1/8 5 10 10401 Connector 3/16 - 1/8 5 10 10601 Union 3/16" 5 10 10701 Nut 3/16" 5 10 10801 Ferrule 3/16" 10 30 15001 Stud elbow 1/8-1/8 5 5 10901 Insert 5 10 43801 Elbow 5/16" - 1/4 3 2 11501 Union 5/16" 3 5 11901 Ferrule 5/16" 5 10 16101 Nut 5/16" 3 5 00908 Clamp 4mm 5 5 02701 Self tapping screw M5x1 5 10 01108 Clamp 8mm - 5 02211 Grease pipe single ∅3/16" - 3m 02311 Grease pipe double ∅3/16'' - 3m 02601 Grease main line ∅5/16" - 3m
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