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    Utilization Lab 4th

    year Automatic Transfer Switch

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    Automatic Transfer Switch "ATS"

    Transfer switches allow switching from a primary power source to a secondary

    source and are employed in some electrical power distribution systems. Most oftentransfer switches can be seen where emergency power generators are used to back up

    power from the utility source. The transfer switch allows switching from utility powerto emergency generator power and vice versa. The switch is either a manual switch or

    an automatic switch. During abnormal conditions like power outage in the utility side,

    the transfer switches isolate the emergency circuits from the utility and feed it from

    the emergency generator. Also, ATS can be used in conditions where the utility is

    operating properly, but there is a need for switching the load from the utility side tothe backup generator side, for example during periodic maintenance in utility side.

    Figure1: Automatic Transfer Switch Configuration

    A transfer switch is set up to provide power to critical loads, which requires

    circuit distribution boards to be divided into critical (Emergency) and non-critical(non-emergency) loads. An example of critical loads will be emergency lighting usedin buildings, elevators, healthcare centers & hospitals, control circuits in industrialsystems, computer data servers, fire alarm & fire fighting systems.

    http://en.wikipedia.org/wiki/Switcheshttp://en.wikipedia.org/wiki/Emergency_power_systemhttp://en.wikipedia.org/wiki/Electricity_distributionhttp://en.wikipedia.org/wiki/Electricity_distributionhttp://en.wikipedia.org/wiki/Emergency_power_systemhttp://en.wikipedia.org/wiki/Switches
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    Types of transfer equipment:

    Transfer switches can be categorized into two main groups:

    1- Open-transition transfer switch. 2- Closed-transition transfer switch

    1-Open-transition transfer switches:

    Open-transition transfer switches provide a break-before-make switching action.

    The connection to one source is opened before the connection to the second source is

    closed. They are specially designed to transfer power between utility and onsitegenerators. Mechanical interlocks that prevent interconnection of sources in automaticand manual modes are commonly used.

    Advantages of open-transition transfer systems:

    - Lowest-cost automatic power transfer option available, due to the simplicity of thecontrol and mechanism needed, and the simplicity of the interface to the generator

    set.

    - The open transition ATS panel can be equipped with mechanical interlock thatprevents inadvertent utility paralleling.

    Disadvantage of open-transition transfer systems:

    - During retransfer from the emergency generator to the utility following restorationof normal power or during maintenance maneuvers, i.e. during switching between2 healthy sources, disconnection of the load is a must (break before make action),

    which may not be suitable for some applications and annoying for the operators in

    industrial systems.

    - During switching action between 2 healthy sources, a fixed open time is needed toallow the arc developed on opening the contacts to decay. Typically this time

    requirement is approximately five electrical cycles.

    - In applications with motor loads, open-transition transfer switches need to keep theload disconnected for a certain amount of time, from one-half to three seconds, to

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    allow the residual voltage present at the motor terminals to decay. This feature is

    called programmed transition or delayed transfer.

    2-Closed-transition transfer switches:

    Closed-transition transfer switches provide a make-before-break switching

    action and utilize a momentary paralleling of both sources (

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    parallel the sources. This can be very damaging to the power sources or the

    transfer equipment.

    Due to its complexity and sync-check relay, closed-transition switching

    systems are more complex and expensive than open-transition transfer

    switches.

    Sequence of Operation of ATS

    1- Loss of Normal PowerThe control circuit continuously monitors the condition of the primary power

    supply. When an abnormal condition is sensed such as power outage, voltage sags,

    overvoltage, etc.., a start signal is generated after an adjustable time delay. Onreceipt of this signal, the generator set automatically starts; also, the primary supply

    breaker is opened. The generator then accelerates to rated frequency and builds up tothe rated voltage. After reaching the rated voltage and frequency on the generator

    supply terminals the generator breaker is closed.

    2a- Return of Normal Power (Open Transfer)

    When all of the system start signals are removed (i.e. the primary source is

    restored), the system will begin retransfer sequence after an adjustable time delay.On completion of the time delay, the generator set transfer breaker will open and,

    one second later, the utility (primary supply) transfer breaker will close. Thegenerator set will run unloaded for a cool down period. When the cool down time

    delay expires, the unit will shut down and the system will again be ready for

    automatic operation.

    2b- Return of Normal Power (Closed Transfer)

    When normal power is restored, the system will begin retransfer sequence after an

    adjustable time delay. On completion of the time delay, the generator bus-bar will

    automatically synchronize with the utility service across the utility transfer breaker

    using sync-check relay. When the two systems are synchronized, the utility breakerwill close and the generator set will gradually transfer all loads to the utility.

    On completion of the load transfer sequence, the generator set transfer breaker will

    open. The generator set will run unloaded for a cool down period. When the cooldown time delay expires, the unit will shut down, and the system will again be ready

    for automatic operation.

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    Figure2: Open Transition transfer sequence from healthy to healthy source

    Figure3: Closed Transition transfer sequence from healthy to healthy

    source

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    Experimental work steps:

    1-Determine the components (including specifications forits ratings) required to implement open transition ATSpower and control circuit assuming it will feed a 40Kwatt

    inductive load.

    2-Draw the control and the power circuit using thecomponents from step 1.

    3-Connect the control and power circuit components usingthe wires available in the laboratory.

    4-Use the available digital multi meter to test yourconnection.

    5-Ask the teaching assistant TA to check your wiringbefore powering up the circuit.

    6-Power up the circuit in the presence of the TA, andsimulate utility supply power shut down to check that the

    control circuit works as intended from it.

    7-Return the utility supply again and see if the controlcircuit returned back to supply the load from the maincontactor path or not.

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    Report:

    1-Determine the components (including specifications forits ratings) required to implement closed transition ATSpower and control circuit assuming it will feed a (..)

    Kwatt electric heaters.

    2-Draw the control and the power circuit using thecomponents stated above and illustrate in steps how it

    operates.

    3- You must write in your report all reasonable assumptionsyou have taken in to your account.

    4-Report must be delivered within 2 weeks starting fromyour lab attendance date; it must be delivered hand by

    hand.

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    Utility

    A

    A B C

    A B C A B C

    A B C

    A B C

    Motor

    D.G

    Generator

    A B C A B C

    Voltage

    &

    Frequency

    Monitoring

    Relay

    Voltage

    &Frequency

    Monitoring

    Relay

    C.B.

    K2K1

    A B C

    A B C

    Km

    220 V

    neutral

    V.M.R 1

    V.M.R 2

    .

    x

    Normally closed contact

    Normally open contact

    Coil

    Indication Lamp

    ATS Power Circuit

    Legend

    T1X K1 K2

    V.M.R 1

    K2

    T1

    V.M.R 2

    K1

    T2

    x T2XStart

    Open transition ATS

    Control Circuit

    V.M.R 1If primary supply

    is healthy

    If 2nd supply

    contactor is off

    If primary supply

    is faulty

    If 2nd supply is

    healthy

    If primary supply

    contactor is off

    Start

    Gen

    start

    Indication

    Lamp

    Contactor1

    Coil

    Contactor2

    Coil