atmi overview q3 2012
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Copyright 2012 ATMI, Inc. All Rights Reserved.Copyright 2012 ATMI, Inc. All Rights Reserved.
Presenter NamePresenter TitleDate
ATMI Company Overview
Copyright 2012 ATMI, Inc. All Rights Reserved.
2
ATMI’s Strategic Intent
To be The Source of Process Efficiency Solutions
for technology-driven customers by providing innovative materials and related delivery systems
and technologies, incorporated in sustainable business models.
Copyright 2012 ATMI, Inc. All Rights Reserved.
3
ATMI at a Glance
Founded in 1986NASDAQ: ATMI$390M 2011 RevenuesGlobal CapabilityOver 775 Employees
Over 170 in Technology Development Disciplines
High Productivity Development CentersATMI Locations
$445M invested in technology development throughout 25 years
Copyright 2012 ATMI, Inc. All Rights Reserved.
ATMI Quarterly Revenues
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ATMI Annual Revenues
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6
Leading Edge Markets
Bio PharmaceuticalUltra-Pure Mixing
Flat Panel DisplayPressure Dispense and Gas Management for FPD and IC
Bio-pharmaceutical applications shown
Innovation Extends Beyond the Molecule
SemiconductorLiquid & Solids Delivery
CVDALD
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7
CultureThe way we work with leadership, creativity, and values
Customer CentricDeliver value to our customers in the context of their business
CapabilitiesAssembly of the right methodologies, tools, and business models
Company
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Depth of Core Competency
Material development and synthesis
Packaging and delivery technology
High volume manufacturing scale-up
Delivery in different form factors
Strong application engineering
Strong analytical capability
Interface science expertise
Copyright 2012 ATMI, Inc. All Rights Reserved.Copyright 2012 ATMI, Inc. All Rights Reserved.
DisplayLifeSciences
Process Efficiency
Interfacial Science
High Productivity Development
CoreCompetencies
CoreCompetenciesNew
Markets
Diagram for illustrative purposes only. Not drawn to scale.
Semiconductor
Copyright 2012 ATMI, Inc. All Rights Reserved.
Broad Portfolio of Innovative Solutions
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ATMIProcess
Efficiency™
NOWPak
iCleaner
ErgoNOW
BrightPak
Lithography
Implant
B2F4
BF3 VAC
AsH3 SDSPH3 SDS
BF3 SDS
enGeF4 VAC
AutoCleanenGeF4 SDS
TitaN Klean
Surface Prep
Contact Cleans
High Dose Implant Strip
AlCu Cleans
TSV
Cu EtchBack
RegenSi
CMPDeposition
Cu Plating
PlanarClean
Cu Post CMP Clean
W Post CMP Clean Oxide Post
CMP Clean
Precursors, TiCl4, 4MS, TDMAT, OMCTS, ZrCl4, HfCl4, TEOS, TEB, TEPO, others
Delivery Systems, UniChem, ProE-Vap, SAGE
ViaForm
ViaForm Extreme
ViaForm Addatives
ATMI, The ATMI Logo, The source of Process Efficiency, PlanarClean, UniChem, ProE-Vap, Viaform, ViaForm Extreme, BrightPak, ErgoNow, NOWPak, SAGE, iCleanger, VAC, AutoClean, RegenSi, TitnaN Klean are trademarks or registered trademarks of Advanced Technology Materials, Inc. SDS is a Regestered trademark of ATMI and Matheson Tri-Gas, Inc.
Copyright 2012 ATMI, Inc. All Rights Reserved.
11
Sustained Leadership Positions
#1 in Implant Gases
#1 in Photo Resist Packaging
#1 in Cu Plating
#1 in Post-Etch Cleans
#1 in Post-CMP Cleans
#1 in ALD High-k Technologies1
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12
Track Record of Major InnovationsSafe Material Handling
Revolutionary gas adsorbent technology eliminates accidental releasesCritical packaging for liquids protects valuable, high purity materialsFirst to receive EPA’s Designed for the Environment label for semiconductor manufacturing materials
Process EfficiencyAutomatic gas cleaning minimizes scheduled downtimeOptimized liquid purge and continuous refill maximize productive uptimeAward winning designs in solid source delivery enable advanced materials
Developmental EfficiencyProven parallel processing adapted from Pharma & BioPharma industriesFirst to deploy Combinatorial Screening world-wide in semiconductorsMassive cycles of learning results in faster development of better solutions
Consistently providing new technologies to enable the safe and efficient use of the most
advanced materials in production
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13
Collaborative Engagement Model
Product Development Schematic
Customer Engagement
Identity Material
Attributes
SampleArray
SelectedOptimization Commercialized
Sample ArrayProcess
Screening
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14
Key Semiconductor Process Steps *ATMI Provides the semiconductor industry chemistries in “Yellow”
Tungsten Contact Plug
CVD Tungsten (WF6)Liner/Barrier (TDMAT)Post-Etch Wet Cleaners
Tungsten Contact Plug
CVD Tungsten (WF6)Liner/Barrier (TDMAT)Post-Etch Wet Cleaners
Cu Conductor with Barrier/Nucleation Layer
CVD of ALT TiN, TaN, and TaSiN Barrier ChemicalsPVD SeedPost-Etch CleanersCu Deposition MaterialsCu CMP SlurriesPost Cu CMP Cleans
Cu Conductor with Barrier/Nucleation Layer
CVD of ALT TiN, TaN, and TaSiN Barrier ChemicalsPVD SeedPost-Etch CleanersCu Deposition MaterialsCu CMP SlurriesPost Cu CMP Cleans
Intermetal / Interlayer Dielectric
Low-K Dielectrics Low-K Dielectric EtchPost-Etch CleanersCMP Slurries Post-CMP Cleaners
Intermetal / Interlayer Dielectric
Low-K Dielectrics Low-K Dielectric EtchPost-Etch CleanersCMP Slurries Post-CMP Cleaners
Passivation
CVD DielectricsLow-K DielectricsEtch MaterialsPost Etch Cleaners
Passivation
CVD DielectricsLow-K DielectricsEtch MaterialsPost Etch Cleaners
Gate/Junction Region
CVD DopantsSDS Implant MaterialsALD technology (met/diel) Etch Materials Post-Etch Wet CleanersSTI CMP SlurriesPhotochemistry Packaging
Gate/Junction Region
CVD DopantsSDS Implant MaterialsALD technology (met/diel) Etch Materials Post-Etch Wet CleanersSTI CMP SlurriesPhotochemistry Packaging
Pre-Metal Dielectric
PMD film and DopantsEtch MaterialsPost-etch Wet Cleaners
Pre-Metal Dielectric
PMD film and DopantsEtch MaterialsPost-etch Wet Cleaners
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1515
New Material and Integration Issues in Semiconductor Production
Need to rapidly solve leading-edge materials and process integration problemsWhile there is a “roadmap”, integration issues are customer specific; each customer can require an intense and complex relationship
Technology Roadmaps
Nan
om
ete
rs
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16
More than 500 transistors could fit on a surface the size of a human blood cell.
SST “Fun Facts” about Intel’s 45nm chips:
The original transistor built by Bell Labs in 1947 could fit in your hand, while hundreds of the 22nm transistors can fit on the surface of a single red blood cell.
Copyright 2012 ATMI, Inc. All Rights Reserved.
17
Toshiba Flash
Samsu
ng Flash
Nvidia GPU
Intel M
PU
Samsu
ng DRAM
Cockro
ach B
rain
Frog B
rain
Human B
rain
34B
17B
3B 2.3B 2.1B 1B
16B
100B
NeuronsTransistors
Source: ATMI Marketing, IC Insights
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18
The Burden of Advanced Technology
<2000
90nm
65nm
45/40nm
32/28nm
22/20nm
14nm
0 25 50 75 100 125
Total Materials Required
65nm 45/40nm 32/28nm 22/20nm 14nm0
0.51
1.52
2.53
3.54
4.5
Relative Gain in Per-formance
Materials
Design
Scaling
600700800900
100011001200130014001500
Logic Process Steps
Source: ATMI Marketing, Semico Research
Copyright 2012 ATMI, Inc. All Rights Reserved.
19
19701980
1990 2000
2012
Ion
Im
pla
nt
Pro
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on
Pri
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Innovation Pile-Up in Semiconductors
Innovation Pile-Up in Semiconductors
Source: IC Insights
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20
Year 1993 1995 1997 1999 2001 2003 2005
2007 2009 2011
Node .5µ .35µ .25µ .18µ .13µ 90nm
65nm 45nm 32nm 22nm
Metal Al → → →
Cu → → →
→ →
ILD SiO2 → SiOF →
→ CDO → → →
→
Gate OxSiO2 → → → →
→ SiON High K → →
Gate El Poly → → → →
→ → →
→
ChannelSi → → →
→ → →
→ →
Litho 365nm 248nm → → →
193nm →
→
Strained Si
Dual Metal
Double Pattern i193nm
Source: IC Insights
Material Technology EvolutionMaterial Technology Evolution
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21
Process Condition
100’s of Test Wafers
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22
100’s of Process Conditions
1 Test Wafer
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23
Time
Data
/ I
nfo
rmati
on
High-Productivity DevelopmentReduced Risk through Increased Learning
High Productivity Development Learning Rate
Development Engineering Freeze
Required Manufacturing Data Set
Conventional R&D Learning Rate
PrimaryScreening
SecondaryScreening
TertiaryScreening
Materials DiscoveryMaterials Discovery
Unit Process DevelopmentUnit Process Development
Integration andScale-upIntegration andScale-up
QualificationQualification
PilotMfg.PilotMfg.
Reduced
Risk
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24
Green Principles
The 12 Principles of Green Chemistry
1. Prevention. 2. Atom Economy. 3. Less Hazardous Chemical Synthesis. 4. Designing Safer Chemicals. 5. Safer Solvents and Auxiliaries. 6. Design for Energy Efficiency. 7. Use of Renewable Feedstocks. 8. Reduce Derivatives. 9. Catalysis. 10. Design for Degradation. 11. Real-time Analysis for Pollution
Prevention. 12. Inherently Safer Chemistry for
Accident Prevention. Anastas, P. T.; Waner, J. C. Green Chemistry: Theory and Practice; Oxford University Press Inc., New York 1998.
The 12 Principles of Green Engineering
1. Inherent Rather Than Circumstantial2. Prevention Instead of Treatment
3. Design for Separation4. Maximize Efficiency5. Output-Pulled Versus Input-Pushed6. Conserve Complexity7. Durability Rather Than Immortality
8. Meet Need, Minimize Excess9. Minimize Material Diversity10. Integrate Material and Energy Flows11. Design for Commercial “Afterlife”12. Renewable Rather Than Depleting
Anastas, P.T., and Zimmerman, J.B., Env. Sci. Tech. 2003, 37, 94A.
Copyright 2012 ATMI, Inc. All Rights Reserved.
Industry “Sustainability” is a Long Way Off*
Total 45 grams of Chemicals Consumed (solids/liquids)0.01 gram dopant 14 grams in photolithography process 0.23 gram etchants31 grams of acids/bases
Total 556 grams of Chemicals Consumed (Elemental gases)
N2, He, Ar, H2, O2
Total Energy Consumed1600 grams of secondary fossil
fuel
Total Water Consumed20 liters
Total Substrate Consumed (775 µm thick 300 mm Si wafers)
16 grams/cm2
DeviceManufacturing
Waste Water 17 kilograms
Solid Waste7.8 kilograms
Air Emissions
25* Williams, E. D.; Ayres, R. U.; Heller, M. Environ. Sci. Technol., 2002, 36,
5504
2 grams of 32MB DRAM chip
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26
A Semiconductor Industry Firstfrom ATMI: DfE
iCleanerTM Formulated Cleaning Chemistry used in the semiconductor fabrication process
Highly engineered for sustainability
EnvironmentalEconomicalSocial
http://www.epa.gov/dfe/
Copyright 2012 ATMI, Inc. All Rights Reserved.Copyright 2012 ATMI, Inc. All Rights Reserved.
DisplayLifeSciences
Process Efficiency
Interfacial Science
High Productivity Development
CoreCompetencies
CoreCompetenciesNew
Markets
Diagram for illustrative purposes only. Not drawn to scale.
Semiconductor
Copyright 2012 ATMI, Inc. All Rights Reserved.
28
ATMI…and Life Sciences…
ATMI’s semiconductor materials packaging expertise fits Life Sciences
Life Sciences one-time use/disposable market about a decade behind semiconductor
Expertise handling, storing, delivering critical materials reliably
Understand interactions of materials with packaging
Know how to implement value of disposables into risk-averse industry
Copyright 2012 ATMI, Inc. All Rights Reserved.
29
Upstream Downstream
ATMI has the Largest Installed Single-Use Mixer Base
Buffer 3B
PTBBuffe
r 3B
PTBBuffe
r 3A
PTB
Buffer 2B
PTBBuffe
r 2B
PTBBuffe
r 2AP
TBBuffe
r 1C
PTBBuffe
r 1B
PTBBuffe
r 1A
PTB
Hold 2
Fill Tank
Hold 3
Ult
ra
Filt
er
Vialed Product
Filte
r
Formulation Tank
Hold 1
PTB
1
PTB
2
PTB
Media 1
PTB
Media 2
Cells
Supplements (3X – 5X)
Seed 1
Seed 2
Production
Bioreactor
PTB
3
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30
Single-Use Technologies: Efficient & Sustainable
Water footprint is 46% less for Single Use based plant. 1
Carbon Footprint is 35% less for Single Use based plant. 1
SUTs plastics largely recyclableAstraZeneca’s Westborough, MA sold plastic waste for $600,000 and saved $600,000 disposal costs. 2
1: Leveen, Cox, IBC Conference, 11/23/082: Genetic Engineering News, Vol 29, #7, April 1, 2009.
Copyright 2012 ATMI, Inc. All Rights Reserved.
ATMI and the ATMI logo are trademarks or registered trademarks of Advanced Technology Materials, Inc. in the United States, other countries or both.
Other company, product, or service names may be trademarks or service marks of others.