atlas - jackon insulation€¦ · jackodur atlas formwork element ... water absorption on long-term...

Thermal insulating and formwork system for floor plates

Atlas

ConneCting details

Connecting JaCKodUR atlas to an external thermal insulation Composite system

Composite thermal insulation system

JaCKodUR KF 300 gefiniert gl

Plinth render/Moisture barrier

16/32 mm gravel splash guard

Masonry

interior plaster

membrane

Floor plate

Polythene sheeting

JaCKodUR atlas

levelling layer, grit (e.g.2/5, 4/8) or lean concrete C 8/10

Ballast substructure/ anti-capillary layer

Connecting JaCKodUR atlas to double-walled masonry

Masonry barrier (e.g. made of eVa with non-woven matting)

Brick facing

JaCKodUR Z foil insulation


Reinforced concrete girder

JaCKodUR Jds insulating formwork

Masonry

Masonry barrier (e.g. made of eVa with non-woven matting)

Floor plate

Pe film

JaCKodUR atlas

levelling layer, grit (e.g.2/5, 4/8) or lean concrete C 8/10

Ballast substructure/anti-capillary layer

Connecting JaCKodUR atlas to a wood-frame construction

osB board

thermal insulation

Wooden formwork

MdF board

Counter batten/ air space



thermal installation and/or installation level

gypsum fibreboard

Moisture barrier

Floor plate

Pe film

JaCKodUR atlas

levelling layer, grit (e.g.2/5, 4/8) or lean concrete C8/10


Connecting JaCKodUR atlas to a concrete shuttering stone system

Concrete shuttering stone

Concrete core

exterior plaster



interior rendering

membrane

Floor plate

Pe film

JaCKodUR atlas

levelling layer, grit (e.g.2/5, 4/8) or lean concrete C8/10


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thermal insulation must fulfil certain re-

quirements if a building is to comply

with the specifications of the new in-

sulating standards. Processing is a ma-

jor factor, in addition to the material,

quality and thickness of the thermal in-

sulation.

the procedure commonly used at

present for insulating floor plates is no

longer adequate; it is also very time-

consuming and therefore not cost ef-

ficient. the insulation is frequently laid

incorrectly, especially at the top ends

of floor plates. this results in thermal

bridges, which inevitably leads to com-

plaints, and labour-intensive and cost-

ly reworks.

thermal bridges are ruled out by the

system design of the JaCKodUR atlas

thermal insulation and formwork sys-

tem for floor plates. it is laid around the

perimeter beneath so-called load-bea-

ring bedplates. these structurally load-

bearing components absorb the natural

loads of the structure without the need

for additional foundations, and channel

them into the ground.

JaCKodUR atlas is available in thick-

nesses ranging from 100 to 320 mm.

as such, this cost-efficient joining sys-

tem provides insulation that is free of

thermal bridges and formwork for bed-

plates that are suitable for any type of

building.

Certified by Passivhaus institut:

the quality requirements for a peri-

meter insulation system are particu-

larly demanding in passive houses. the

system must ensure U values ≤ 0.15

W/(m2 · K) and that the connections are

free of thermal bridges.

JaCKodUR atlas complies with these

requirements and has been certified

as a component that is suitable for use

in passive houses by Passivhaus insti-

tut darmstadt.

Atlas

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PRoJeCt RePoRt

Batter boards are used to align the system.

an angle element is laid first, followed by the side elements.

the required number of system ele-

ments is determined on the basis of the

architect‘s plan. once the planning is fi-

nalised, the installation of JaCKodUR

atlas can begin.

the JaCKodUR atlas system compri-

ses four different board elements. ang-

le and side elements are fitted with a

groove, into which the tongue of the

formwork element is inserted. the sur-

face elements have a shiplap at the

edge, which makes it easy to lay them

as a flat surface.

PRoJeCt details

■ insulating system: JaCKodUR atlas

■ surface area: 130 m2

■ insulation thickness: 100 mm

■ installation time: approx.

three hours, three workers

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the formwork elements are simply slotted into the side elements. the shiplaps ensure that the structure is free of thermal bridges.

the basic framework is completed very quickly, and the surface elements can then be laid.

no tHeRMal BRidges

thermal bridges are ruled out

over the entire floor plate by the

patent pending joining technolo-

gy of JaCKodUR atlas. and yet

the system is so easy to hand-

le that it can be laid very quickly

and perfect installation is

virtually guaranteed.

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PRoJeCt RePoRt

a hot wire cutter is used to cut the JaCKodUR atlas elements to the right size. it can equally be used to easily cut shiplaps. a tiger or power saw can be used to cut out recesses in the layer of thermal insulation, e.g. for channelling drainage pipes.

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the thermal insulation and formwork system is quickly laid. the joint system eliminates the need to strip the formwork from the floor plate. additional protection is not needed.

JaCKodUR surface elements must be laid in a bond to avoid cross joints.

Cost eFFiCienCY

the combination of thermal in-

sulation and formwork system

enables both to be completed in

a single step. there is no need to

remove the formwork. and this,

together with the convenient

joining technology means signi-

ficant time – and therefo-

re cost – savings.

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JAckodur Atlas angle element

Complete with groove for mounting the atlas formwork element

ship-lapped edge

smooth, extrusion-compressed surface

Covering area 1250 x 600 mm = 0.75 m²

Compressive strength 300 kn/m2

also available in compressive strength 500 and 700 kn/m²

Can be combined with atlas formwork element,

atlas side element and JaCKodUR KF standard sF

thickness ranging from 100 to 320 mm

JAckodur kF 300/500/700 Standard SF

surface element for atlas



thickness: 100 – 320 mm

JAckodur Atlas side element

Complete with groove for mounting the atlas formwork element

ship-lapped edge



Compressive strength 300 kn/m2

also available in compressive strength 500 and 700 kn/m²

Can be combined with atlas formwork element, atlas angle element

and JaCKodUR KF standard sF


JAckodur Atlas formwork element

Complete with feather for inserting into atlas angle and side elements

element length: 1.25 m

ship-lapped edge

Can be combined with atlas angle element and atlas side element


Floor plate thickness: 200 – 300 mm

other floor plate thickness and dimensions are possible

PRodUCt Range

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HoW to laY tHe indiVidUal eleMents

5. the shuttering panel is put in the relevant groove. 6. ensure that it is not laid staggered to the surface panel.

2. then a side panel is attached.1. start with a corner panel.

3. the next side panel follows. 4. the surface panels follow.

8. once you have finished, lay a Pe film on top and pull it up at the sides.

7. the elements are really easy to cut with a hot wire cutter. You can even cut shiplaps and ensure that your joints are free of thermal bridges. (not necessary on the complete system)

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Atlas laying plan

the JaCKodUR atlas complete system is supplied

together with a laying plan

the material is delivered to the building site

on pallets with clearly visible packing slips

the laying plan indicates both the direction of

installation and the procedure for sequential

arrangement of the numbered elements

the laying plan ensures safe and fast realisation

of the installation process

atlas CoMPlete sYsteM

JaCKodUR atlas can also be manufactured as a complete

system instead of the building site solution where the indivi-

dual elements still have to be cut to size.

JaCKodUR is manufactured to size, based on the architect‘s

specifications. the individual elements are systematically pa-

cked and delivered straight to the building site, together with

an installation plan.

the system is made to measure and only needs to be joined

together on the building site. there is no further need to cut

or adapt any of the elements, nor to strip the formwork or

provide side supports.

Even complex

geometries, such as

offsets, bays, etc.,

are possible.

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teCHniCal inFoRMation

JaCKodUR atlas: technical specifications

Compressive stress at 10% deformation or compressive strength

Cs (10\Y)i level i in kPa en 826 300 500 700

available thicknesses – mm – 100 – 320 100 – 320 100 – 320

nominal value, thermal conductivity

>_ 100 – 180 mm > 180 – 320 mm

λd W/(m·K) en 13164

0,0350,036

0,0370,038

0,0370,038

loss coefficient from thermal bridges, based on external dimensions

Ψa W/(m·K)din en iso

10211< 0

Fire behaviour – Class en 13501-1 euroclass e

Permanent compressive strength, creep behaviour (50 years, compression < 2 %)

CC (2/1,5/50) σ

c

σc in kPa en 1606 130 180 250

Water absorption on long-term immersion Wl (t) i level i in % en 12087 0,7

Water absorption through diffusion Wd (V) i Class en 12088 Wd (V) 3

Resistance to alternating frost-thaw stress FtiK Class en 12091 Ft2

application temperature limit °C -50 up to +75

We require the following information to enable us

to calculate the JaCKodUR atlas complete system

for a construction project:

1thickness of the formwork element 2thickness of the floor plate 3thickness of the insulation beneath the floor plate

Compressive strength of JaCKodUR atlas

simple layout sketch of the floor plate,

including dimensions

Even complex

geometries, such as

offsets, bays, etc.,

are possible.

QUalitY oF tHe tHeRMal insUlation

JaCKodUR atlas is made of extruded polysty-

rene (XPs). the basic JaCKodUR KF materi-

al has been tried and tested over long periods

to guarantee the durable insulation and safe

foundations of the building.

at the same time, JaCKodUR strikes the per-

fect balance between sustainable and

cost-efficient insulation.

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JAckoN Insulation GmbHcarl-Benz-Straße 8d-33803 Steinhagen

Telephone +49 5204 9955-0Telefax +49 5204 [email protected]

Your dealer

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atlas - jackon insulation€¦ · jackodur atlas formwork element ... water absorption on long-term...

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