atex - baseefa - iec

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ATEX certification IECEx certification IEC 61508 certification Quality system approval Assistance with DSEAR (ATEX User Directive) Implementation Training & Technical Advice IECEx Service Facility Certification Technical file storage Testing Baseefa Services Aim: One single certificate for any hazardous area product recognised and accepted throughout the world. Already accepted in many countries. Alternatively a single test report (ExTR) can be sent to any member certification body (ExCB) to issue locally accepted certification. Currently only electrical equipment to IEC Standards (but IEC Standards for non-electrical equipment are being developed). ExCB issues an ExTR (covering the product type) and a quality assessment report (QAR) (covering the related production facility) Certificates of conformity created directly on the IECEx website, fully visible for the whole world to read and check status. ExCB maintains the status of certificate based on the outcome of further QARs, a minimum of 2 audit visits in a 3 year period. Putting IECEx and ATEX together IEC 61508 - Safety Systems IEC/EN 61508 is the international standard for electrical, electronic and programmable electronic safety related systems. It sets out the requirements for ensuring that systems are designed, implemented, operated and maintained to provide the required safety integrity level (SIL). Four SILs are defined according to the risks involved in the system application, with SIL4 being used to protect against the highest risks. IEC 61508 is becoming increasingly relevant in the assessment of ATEX Safety Related Devices. The standard is in seven parts: IEC 61508-1, General requirements IEC 61508-2, Requirements for E/E/PE safety-related systems IEC 61508-3, Software requirements IEC 61508-4, Definitions and abbreviations IEC 61508-5, Examples and methods for the determination of safety integrity levels IEC 61508-6, Guidelines on the application of IEC 61508-2 and IEC 61508-3 IEC 61508-7, Overview of techniques and measures Gas Groups Gas Representative Group Test Gas I Methane (mining only) IIA Propane IIB Ethylene IIC Hydrogen Gases are classified according to the ignitability of gas-air mixture. Refer to IEC/EN 60079-20 for classification of common gases and vapours. Manufacturer’s Name and Address Electrical Parameters Product Identification Serial No. and Year of Manufacture ATEX Notified Body Identification No. Ex de IIC T4 Gb Ex tb IIIC T135ºC T250 180ºC Db IP66 ABC Engineering Buxton, SK17 9RZ, UK Type XYZ Solenoid 2008 s/n 1234 II 2GD IECEx BAS08.0001X Baseefa08ATEX0001X Gas Group Protection Concept Temperature Class Ingress Protection ATEX Coding IECEx Certificate No. ATEX Certificate No. Electrical Protection Concepts Standard IEC/EN Code Protection Zone Gas Dust Gas Dust Concept Gas Dust General Requirements 60079-1 Ex d Flameproof 1 Ex ta 20 61241-1 Ex tb Enclosure 21 Ex tc 22 Ex pxb 1 60079-2 61241-2 Ex pyb Ex p Pressurised 1 21/22 Ex pzc 2 60079-5 Ex q Powder Filled 1 60079-6 Ex o Oil Filled 1 60079-7 Ex e Increased Safety 1 Ex ia Ex ia 0 20 60079-11 61241-11 Ex ib Ex ib Intrinsic Safety 1 21 Ex ic Ex ic 2 22 Ex nA Non-sparking Ex nL Energy limited 60079-15 Ex nR Restricted breathing 2 Ex nC Enclosed break Ex ma Ex ma 0 20 60079-18** Ex mb Ex mb Encapsulation 1 21 Ex mc Ex mc 2 22 Temperature Class T Class Maximum Surface Temperature T1 450°C T2 300°C T3 200°C T4 135°C T5 100°C T6 85°C Standards EN13463-1 EN13463-2 EN13463-3 EN13463-5 EN13463-6 EN13463-7 EN13463-8 Concept general requirements flow restriction flameproof constructional safety control of ignition sources pressurisation liquid immersion Code fr d c b p k Zone 2 22 1 21 1 21 1 21 1 21 1 21 Mechanical certification is based on a risk assessment approach. Category 3 equipment must be safe for use in normal operation. Category 2 equipment must be safe for use in normal operation and expected malfunction Category 1 equipment must be safe for use in normal operation, expected and rare malfunction. Potential ignition sources identified in the risk assessment are made safe by applying one or more of the concepts. The number of ‘*’ in the table below indicate the number of protection concepts which need to be applied. cat 3 cat 2 cat1 * * ** * ** * normal operation expected malfunction rare malfunction Rockhead Business Park, Staden Lane, Buxton, SK17 9RZ tel. +44 (0)1298 766600 fax. +44 (0)1298 766601 e-mail [email protected] ATEX Coding II 2 GD EU Explosive atmosphere symbol Equipment group I - mining II - non-mining (*) = in presence of explosive atmosphere Equipment category M1 - energised M2 - de-energised (*) 1 - very high protection 2 - high protection 3 - normal protection Gas Dust 0 20 1 21 2 22 Technically identical standards for electrical equipment since 2006. For single standards, a single set of tests and assessments can support both IECEx and ATEX. An ATEX EC-Type Examination Certificate can be based on an IECEx ExTR but ATEX documentation does not necessarily support an IECEx certificate. The technical requirements of a manufacturer’s QA system are effectively the same, both are based on EN13980 and an IECEx QAR can support the issue of an ATEX QAN. Dust Group Maximum External Surface Temperature Maximum External Surface Temperature under 250mm of dust Equipment Protection Levels Equipment Protection Level Equipment protection Zone level Ga 0 Gb 1 Gc 2 Da 20 Db 21 Dc 22 Ma energised Mb De-energised* Dust Groups Dust Group IIIA Combustible flyings IIIB Non-conductive dust IIIC Conductive dust Ambient Range -20°C to 40°C unless stated on label 60079-0* Ingress Protection (IP) Hazardous area equipment typically requires a minimum IP rating of IP54 but may be assessed and tested to the higher ratings below: DUST IP 5x - Dust protected IP 6x - Dust tight WATER Protected against: IP x4 - splashing water IP x5 - water jets IP x6 - powered water jets IP x7 - temporary immersion IP x8 - continuous immersion See IEC/EN 60529 for full definition of IP ratings Mechanical Protection Concepts 240V ac 5A 1180 www.baseefa.com For the World ATEX IECEx ATEX For Europe A common approach to lifting barriers to trade within the European Economic Area (EEA). The Directive becomes law on implementation in each member country and compliance is mandatory within the EEA. Applicable to non-electrical equipment and protective systems as well as electrical equipment. Certification from a Notified Body is Mandatory for cat. 1 and M1 equipment, protective systems and cat. 2 and M2 electrical equipment. Otherwise self- declaration of compliance is permitted. An EC-Type Examination Certificate and Quality Assessment Notification (QAN) are issued by a Notified Body. The manufacturer - alone - is responsible for the Declaration of Conformity which must accompany every product which bears the European Marking. Conformity Assessment Product Certification P11.Issue 5, Feb. 2008 *Recently published standard combining gas and dust requirements for the first time. **Soon to be published with combined gas and dust requirements. G=gas, D=dust, M=mining *in presence of explosive atmosphere Tamb-30ºC to + 50ºC

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Page 1: ATEX - Baseefa - IEC

ATEX certificationIECEx certificationIEC 61508 certificationQuality system approvalAssistance with DSEAR (ATEX User Directive) Implementation

Training & Technical AdviceIECEx Service Facility CertificationTechnical file storageTesting

Baseefa Services

Aim: One single certificate for anyhazardous area product recognised andaccepted throughout the world.

Already accepted in many countries.Alternatively a single test report (ExTR)can be sent to any member certificationbody (ExCB) to issue locally acceptedcertification.

Currently only electrical equipment to IECStandards (but IEC Standards for non-electricalequipment are being developed).

ExCB issues an ExTR (covering theproduct type) and a quality assessmentreport (QAR) (covering the relatedproduction facility)

Certificates of conformity created directlyon the IECEx website, fully visible for thewhole world to read and check status.

ExCB maintains the status of certificatebased on the outcome of further QARs, aminimum of 2 audit visits in a 3 year period.

Putting IECEx and ATEX together

IEC 61508 - Safety Systems

IEC/EN 61508 is the international standard for electrical, electronic andprogrammable electronic safety related systems. It sets out the requirementsfor ensuring that systems are designed, implemented, operated andmaintained to provide the required safety integrity level (SIL). Four SILs aredefined according to the risks involved in the system application, with SIL4being used to protect against the highest risks.

IEC 61508 is becoming increasingly relevant in the assessment of ATEXSafety Related Devices.

The standard is in seven parts:

IEC 61508-1, General requirementsIEC 61508-2, Requirements for E/E/PE safety-related systemsIEC 61508-3, Software requirementsIEC 61508-4, Definitions and abbreviationsIEC 61508-5, Examples and methods for the determination of safety integrity levelsIEC 61508-6, Guidelines on the application of IEC 61508-2 and IEC 61508-3IEC 61508-7, Overview of techniques and measures

Gas GroupsGas Representative

Group Test GasI Methane

(mining only)IIA PropaneIIB EthyleneIIC Hydrogen

Gases are classified according to theignitability of gas-air mixture.Refer to IEC/EN 60079-20 for classificationof common gases and vapours.

Manufacturer’s Nameand Address

Electrical Parameters

Product Identification

Serial No. and Yearof Manufacture

ATEX Notified BodyIdentification No.

Ex de IIC T4 GbEx tb IIIC T135ºC T250 180ºC Db IP66

ABC EngineeringBuxton, SK17 9RZ, UK

Type XYZ Solenoid2008 s/n 1234

II 2GD

IECEx BAS08.0001X

Baseefa08ATEX0001X

Gas Group

Protection Concept

Temperature Class

Ingress Protection

ATEX Coding

IECEx Certificate No.

ATEX Certificate No.

Electrical Protection ConceptsStandard IEC/EN Code Protection ZoneGas Dust Gas Dust Concept Gas Dust

GeneralRequirements

60079-1 Ex d Flameproof 1Ex ta 20

61241-1 Ex tb Enclosure 21Ex tc 22

Ex pxb 1 60079-2 61241-2 Ex pyb Ex p Pressurised 1 21/22

Ex pzc 2 60079-5 Ex q Powder Filled 1 60079-6 Ex o Oil Filled 1 60079-7 Ex e Increased Safety 1 Ex ia Ex ia 0 20 60079-11 61241-11 Ex ib Ex ib Intrinsic Safety 1 21

Ex ic Ex ic 2 22 Ex nA Non-sparking

Ex nL Energy limited 60079-15 Ex nR Restricted breathing 2

Ex nC Enclosed breakEx ma Ex ma 0 20

60079-18** Ex mb Ex mb Encapsulation 1 21Ex mc Ex mc 2 22

Temperature ClassT Class Maximum Surface

TemperatureT1 450°CT2 300°CT3 200°CT4 135°CT5 100°CT6 85°C

Standards

EN13463-1

EN13463-2

EN13463-3

EN13463-5

EN13463-6

EN13463-7

EN13463-8

Concept

generalrequirements

flow restriction

flameproof

constructionalsafety

control ofignitionsources

pressurisation

liquidimmersion

Code

fr

d

c

b

p

k

Zone

2221

211

21

121

121

121

Mechanical certification isbased on a risk assessmentapproach.

Category 3 equipment must be safe foruse in normal operation.Category 2 equipment must be safe foruse in normal operation and expectedmalfunctionCategory 1 equipment must be safe foruse in normal operation, expected andrare malfunction.

Potential ignition sources identified inthe risk assessment are made safe byapplying one or more of the concepts.The number of ‘*’ in the table belowindicate the number of protectionconcepts which need to be applied.

cat 3 cat 2 cat1

* * **

* **

*

normaloperationexpectedmalfunctionraremalfunction

Rockhead Business Park,Staden Lane,Buxton, SK17 9RZtel. +44 (0)1298 766600fax. +44 (0)1298 766601e-mail [email protected]

ATEX Coding II 2 GD

EUExplosiveatmospheresymbol

Equipmentgroup

I - mining

II - non-mining

(*) = in presence of explosive atmosphere

Equipmentcategory

M1 - energisedM2 - de-energised (*)

1 - very high protection2 - high protection3 - normal protection

Gas Dust0 20

1 212 22

Technically identical standards for electricalequipment since 2006.

For single standards, a single set of testsand assessments can support both IECExand ATEX.

An ATEX EC-Type Examination Certificatecan be based on an IECEx ExTR but ATEXdocumentation does not necessarilysupport an IECEx certificate.

The technical requirements of amanufacturer’s QA system are effectivelythe same, both are based on EN13980 andan IECEx QAR can support the issue of anATEX QAN.

Dust Group

Maximum ExternalSurface Temperature

Maximum ExternalSurface Temperatureunder 250mm of dust

Equipment ProtectionLevels

EquipmentProtection LevelEquipmentprotection Zone

levelGa 0Gb 1Gc 2Da 20Db 21Dc 22Ma energisedMb De-energised*

Dust GroupsDust

Group

IIIA Combustible flyings

IIIB Non-conductive dust

IIIC Conductive dust

Ambient Range-20°C to 40°C unlessstated on label

60079-0*

Ingress Protection (IP)Hazardous area equipment typically requiresa minimum IP rating of IP54 but may beassessed and tested to the higher ratings below:

DUSTIP 5x - Dust protectedIP 6x - Dust tightWATERProtected against:IP x4 - splashing waterIP x5 - water jetsIP x6 - powered water jetsIP x7 - temporary immersionIP x8 - continuous immersion

See IEC/EN 60529 for full definition ofIP ratings

Mechanical Protection Concepts

240V ac5A

1180

www.baseefa.com

For the World

ATEX

IECEx ATEX

For Europe

A common approach to lifting barriers totrade within the European Economic Area(EEA).

The Directive becomes law onimplementation in each member countryand compliance is mandatory within the EEA.

Applicable to non-electrical equipment andprotective systems as well as electricalequipment.

Certification from a Notified Body isMandatory for cat. 1 and M1 equipment,protective systems and cat. 2 and M2electrical equipment. Otherwise self-declaration of compliance is permitted.

An EC-Type Examination Certificate andQuality Assessment Notification (QAN) areissued by a Notified Body.

The manufacturer - alone - is responsiblefor the Declaration of Conformity whichmust accompany every product which bearsthe European Marking.

ConformityAssessment

ProductCertification

P11.Issue 5, Feb. 2008

*Recently published standard combining gas and dust requirements for the first time.**Soon to be published with combined gas and dust requirements.

G=gas, D=dust, M=mining*in presence of explosive atmosphere

Tamb-30ºC to + 50ºC