at lewis field glenn research center pre-decisional, for discussion purposes only nuclear thermal...
DESCRIPTION
at Lewis Field Glenn Research Center Pre-Decisional, For Discussion Purposes Only The NERVA Experimental Engine (XE) demonstrated 28 start-up / shut-down cycles during tests in Tech Demo System Baseline for NERVA Program Higher Power Fuel Elements Larger Cores for Higher Thrust 20 NTR / reactors designed, built and tested at the Nevada Test Site – “All the requirements for a human mission to Mars were demonstrated” Engine sizes tested –25, 50, 75 and 250 klb f H 2 exit temperatures achieved –2,350-2,550 K (in 25 klb f Pewee) I sp capability – sec (“hot bleed cycle” tested on NERVA-XE) – sec (“expander cycle” chosen for NERVA flight engine) Burn duration –~ 62 min (50 klb f NRX-A6 - single burn) –~ 2 hrs (50 klb f NRX-XE: 27 restarts / accumulated burn time) * NERVA: Nuclear Engine for Rocket Vehicle Applications The smallest engine tested, the 25 klb f “Pewee” engine, is sufficient for human Mars missions when used in a clustered engine arrangement Rover / NERVA* Program Summary ( ) 3TRANSCRIPT
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Nuclear Thermal Rocket Propulsion for Future Human Exploration Missions
presented by
Dr. Stanley K. BorowskiChief, Propulsion and Controls Systems
Analysis Branch
at the
Future In-Space Operations (FISO)Colloquium
Wednesday, June 27, 2012
1
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
NTR: High thrust / high specific impulse (2 x LOX/LH2 chemical) engine uses high power density fission reactor with enriched uranium fuel as thermal power source. Reactor heat is removed using H2 propellant which is then exhausted to produce thrust. Conventional chemical engine LH2 tanks, turbopumps, regenerative nozzles and radiation-cooledshirt extensions used -- “NTR is next evolutionary step in high performance liquid rocket engines”
Nuclear Thermal Rocket (NTR) Concept Illustration(Expander Cycle, Dual LH2 Turbopumps)
NERVA-derivedCarbide Fuel
Ceramic Metal(Cermet) Fuel
NTP uses high temperature fuel, produces ~525 MWt (for ~25 klbf engine) but operates for < 85 minutes on a round trip mission to Mars (DRA 5.0)
During his famous Moon-landing speech in May 1961, President John F. Kennedy also called for accelerated development of the NTR saying this technology “gives promise of some day providing a means of even more exciting and ambitious exploration of space, perhaps beyond the Moon, perhaps to the very end of the solar system itself.”
2
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
The NERVA Experimental Engine (XE) demonstrated 28 start-up / shut-down cycles during tests in 1969.
Tech DemoSystem Baseline for
NERVA ProgramHigher PowerFuel Elements
Larger Coresfor Higher
Thrust
• 20 NTR / reactors designed, built and tested at the Nevada Test Site – “All the requirements for a human mission to Mars were demonstrated”
• Engine sizes tested– 25, 50, 75 and 250 klbf
• H2 exit temperatures achieved– 2,350-2,550 K (in 25 klbf Pewee)
• Isp capability– 825-850 sec (“hot bleed cycle”
tested on NERVA-XE)– 850-875 sec (“expander cycle”
chosen for NERVA flight engine)
• Burn duration– ~ 62 min (50 klbf NRX-A6 - single burn)– ~ 2 hrs (50 klbf NRX-XE: 27 restarts
/ accumulated burn time)
-----------------------------* NERVA: Nuclear Engine for Rocket Vehicle Applications
The smallest engine tested, the 25 klbf “Pewee” engine, is sufficient for human Mars missions when used in a clustered engine arrangement
Rover / NERVA* Program Summary (1959-1972)
3
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
CVD-coated UC2 Particles Hexagonal FE: 0.75 in across the flats; 35 – 52 in length with 19 coolant channels
“Heritage” Rover / NERVA Homogeneous Thermal ReactorFuel Element and Tie Tube Bundle Arrangement
4
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Key Elements of the NERVA NTR Engine
0.75’’
~35-52’’
5
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Performance Characteristics for Small & Full Size NERVA-Derived Engine Designs – Composite Fuel
Ref: B. Schnitzler, et al., “Lower Thrust Engine Options Basedon the Small Nuclear Rocket Engine Design”, AIAA-2011-5846
State-of-the-Art “Pewee”Engine Parameters
6
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
NOTE: Figure depicts performance regions typically shown for the various fuel options. Fuels can be operated at lower temperature levels to extend fuel life & / or increase engine operational margins. Also, by reducing the fuel loading, higher operating temperatures & specific impulse values are achievable to improve performance
7
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Trajectory Options for Human Mars Missions
SUN
• Opposition-Class Mission Characteristics(Used in “90-Day” / SEI Mars Studies)
– Short Mars stay times (typically 30 - 60 days)– Relatively short round-trip times (400 - 650 days)– Missions always have one short transit leg (either
outbound or inbound) and one long transit leg– Long transit legs typically include a Venus swing-by
and a closer approach to the Sun (~0.7 AU or less)– This class trajectory has higher V requirementsNOTE: Short orbital stay missions will most likely be
chosen for initial human missions to Mars & its moons, Phobos and Deimos
• Fast-Conjunction Class Mission Characteristics (Used in DRM 4.0 & DRA 5.0)
– Long Mars stay times (500 days or more)– Long round trip times (~900 days)– Short “in-space” transit times (~150 to 210 days
each way)– Closest approach to the Sun is 1 AU– This class trajectory has more modest
V requirements than opposition missions
OutboundSurface StayInbound
8
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Crew Return in MAV
Mission Mass Ratio:(RM = Mi /Mf =
exp (V / gE Isp)
NTR Requires Less Propellant than Chemical Systems
Mi = Mf exp (V / gE Isp) “Rocket Equation”
where Mi is initial total mass of spacecraft in low Earth orbit (LEO), Mi = MSC (spacecraft) + MPL (payload) + Mprop (propellant) and Mf = spacecraft mass after a given amount of propellant has been expended in providing a given velocity increment (V) to the spacecraft, gE = Earth’s gravity = 9.80665 m/s2; and Isp = specific impulse (pounds of thrust generated per pound of propellant exhausted per second)
NTR is only Propulsion Option besides Chemical to be Tested at Performance Levels needed for a Human Mission to Mars!
NTR has 100% Higher Ispthan Chemical Propulsion
9
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
“0-gE” Crewed MTV: IMLEO ~336.5 t 3 Ares-V Launches
Cargo Lander MTV: IMLEO ~236.2 t 2 Ares-V Launches
Habitat Lander MTV: IMLEO ~236.2 t 2 Ares-V Launches
NTR Crewed & Cargo Mars Transfer Vehicles (MTVs)for DRA 5.0: “7-Launch” Strategy
IMLEO = 808.9 t
NOTE: Ares-V Core Stage LH2 Tank is 10 m D x ~44.5 m L; two LH2 tanks cut in~half with 4 extra end domes provides tanks needed for crewed & 2 cargo MTVs
3 – 25 klbf NDR Engines(Isp ~906 s, T/Weng ~3.5)
Common NTR “Core” Propulsion Stages AC/EDL Aeroshell, Surface PL
and Lander Mass ~103 t
Payload Element ~65 t(6 crew mission)
NOTE: With Chemical IMLEO >1200 t
Saddle Truss / LH2 Drop Tank Assembly
(Ref: S.K. Borowski, et al., AIAA-2009-5308)
10
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
NTR Crewed Mars Transfer Vehicle (MTV) Allows NEO Survey and Short Orbital Stay Mars / Phobos Missions
United States’ National Space Policy (June 28, 2010, pg. 11) specifies that NASA shall: By 2025, begin crewed missions beyond the Moon, including sending humans to an asteroid. By the mid-2030s, send humans to orbit Mars & return them safely to Earth.
DRA 5.0 Crewed MTV Options:• “4-Launch” in-line configuration • Ares-V: 110 t; 9.1 m OD x 26.6 m L• IMLEO: ~356.5 t (6 crew)• Total Mission Burn Time: ~84.5 min• Largest Single Burn: ~30.7 min• No. Restarts: 3 -------------------------------------------• “3-Launch” in-line configuration • Ares-V: 140 t; 10 m OD x 30 m L• IMLEO: 336.5 t (6 crew)• Total Mission Burn Time: ~79.2 min• Largest Single Burn: ~44.6 min• No. Restarts: 3
3 – 25 klbf
NTRs
Phase II Configuration
Configuration Used in“7-Launch” Mars MissionOption (ESMD AA Cooke)
(Ref: Mars DRA 5.0 Study, NASA-SP-2009-566, July 2009 )
NTP identified as the preferred propulsion option for DRA 5.0
11
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Growth Paths for DRA 5.0 “Copernicus” NTR Crewed MTVusing Modular Components
Applications:• Fast Conjunction Mars Landing Missions – Expendable• “1-yr” Round Trip NEA Missions to 1991 JW (2027), 2000 SG344 (2028) and Apophis (2028) – Reusable• Propulsion Stage & Saddle Truss / Drop Tank Assembly can also be used as: • Earth Return Vehicle (ERV) / propellant tanker in “Split Mars Mission” Mode – Expendable • Cargo Transfer Vehicle supporting a Lunar Base – Reusable
Applications:• Fast Conjunction Mars Landing Missions – Reusable• 2033 Mars Orbital Mission 545 Day Round Trip Time with 60 Days at Mars – Expendable• Cargo & Crew Delivery to Lunar Base – Reusable
MMSEV replaces consumables container
for NEO missions
Applications:• Faster Transit Conjunction Mars Landing Missions – Reusable• 2033 Mars Orbital Mission 545 Day Round Trip Time with 60 Days at Mars – Expendable• Some LEO Assembly Required – Attachment of Drop Tanks• Additional HLV Launches
Options for Increasing Thrust:• Add 4th Engine, or• Transition to LANTR Engines – NTRs with O2 “Afterburners”
3 – 25 klbf NTRs
Transition to “Star Truss”with Drop Tanks to Increase
Propellant Capacity
“Saddle Truss” / LH2
Drop Tank Assembly
“In-Line” LH2 Tank
Crewed Payload
Common NTR “Core”
Propulsion Stages
12
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Crewed NTR Asteroid Survey Vehicle (ASV)
Earth
NEA
NEA Rendezvous
LH2 Drop Tank Jettisoned
OutboundTransit (A)
Earth Entry Velocity
<12.5 km/sec
Trans-NEA Injection (TNI)
MMSEV returns to the ASV
InboundTransit (C)
LEO: 407 km circular
MMSEV
Crew recovery using CEV
HEEO: 500 km x 71,136 km
Initial ASVcapture into a
Glenn Research Center
Reusable Crewed Near Earth Asteroid (NEA) Survey Mission Using NTR
MMSEV detaches from ASV for close-up
inspection / sample gathering sorties
Direct EntryWater Landing
MMSEV attached to ASV’stransfer tunnel
NEA Exploration (B)
• 1991 JW (5/18/27): (112/30/220)• 2000 SG344 (4/27/28): (104/ 7/216)• Apophis (5/8/28): (268/ 7/ 69)
Candidate NEAs (TNI): (A/B/C) days
3 HLV Launches
After HEEO LEO insertion, CEV/SM
separates from ASVand re-enters
Trans-Earth Injection
Pre-Decisional, For Discussion Purposes Only13
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Reusable NTR NEO Survey Mission to 1991 JW
• Asteroid arrival• 9/7/2027• V = 0.851 km/s
• Asteroid departure• 10/7/2027• V = 0.612 km/s
Near Earth Asteroid Orbit
Earth Orbit
• Earth departure from 407 km circular orbit • 5/18/2027• V = 4.014 km/s
• Earth return to 500 km x 71,136 km HEEO• 5/14/2028• V = 1.711 km/s
Asteroid 1991 JW: D ~490 mTotal V = 7.188 km/s
Mission Times
Outbound 112 daysStay 30 daysReturn 220 daysTotal Mission 362 days
JSC performed “NEO Accessibility Study” and presented results to ESMD AA on April 7, 2011. Findings: NTR outperformed chemical, SEP/Chemical and all SEP systems, allowing access
to more NEOs over larger range of sizes and round trip times for fewer HLV launches.
IMLEO ~316.7 t
MMSEV
• HLV Lift: ~140 t• 10 m OD x 30 m L• Total Mission Burn Time: ~73.8 min• Largest Single Burn: ~37.3 min• No. Restarts: 4
6 crew
14
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
2033 Mars Orbital Mission Using “Split Mission”Option (RT Time: 545 days with 60 days at Mars)
32.2 m 26.1 m 24.8 m 8.9 m
Earth Return Vehicle (ERV)/ tanker; uses “minimum
energy” outbound trajectory
ERV / crewed PL R&D in Mars Orbit
LH2 drop tankjettisoned after TMI
Crewed PL elementtransferred to ERVfor trip back to Earth
LEO Configuration
LEO Configuration
Consumables canistertransfer tunnel & DM jettisoned before TEI
LH2 for Earth return in“core” propulsion stage
Crew deliveryOrion/SM
Outbound crewed MTV; useshigher energy trajectorieson “1-way” transit to Mars
“Switch-over”
Earth Return Vehicle (ERV):• IMLEO: ~237.4 t• HLV Launches: 2• Total Mission Burn Time: ~64.2 min• Largest Single Burn: ~25.4 min• No. Restarts: 3 Outbound Crewed MTV: (6 crew)• IMLEO: ~251.1 t• HLV Launches: 3• Total Mission Burn Time: ~47.7 min• Largest Single Burn: ~25.2 min• No. Restarts: 3Total Mission IMLEO: 488.5 t---------------------------------------------------“All-Up” Crewed MTV: (6 crew)• IMLEO: ~429.4 t• HLV Launches: 4• Total Mission Burn Time: ~111 min• Largest Single Burn: ~41.3 min• No. Restarts: 3
(Ref: S.K. Borowski, et al., 2012 IEEE Aerospace Conference, March 3-10)
15
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
• # Engines / Type: 3 / NERVA-derived• Engine Thrust: 25.1 klbf (Pewee-class)• Propellant: LH2• Specific Impulse, Isp: 900 sec • Cooldown LH2: 3%• Tank Material: Aluminum-Lithium• Tank Ullage: 3%• Tank Trap Residuals: 2%• Truss Material: Graphite Epoxy Composite• RCS Propellants: NTO / MMH• # RCS Thruster Isp: 335 sec (AMBR Isp)• Passive TPS: 1” SOFI + 60 layer MLI• Active CFM: ZBO Brayton Cryo-cooler• I/F Structure: Stage / Truss Docking
Adaptor w/ Fluid Transfer
Core Propulsion
Stage
Star Truss with 2 LH2 Drop Tanks, Port & Starboard
Three 25.1 klbf NTRs
NTP system consists of 3 elements: 1) core propulsion stage, 2) in-line tank, and 3) integrated star truss and dual drop tank assembly that connects the propulsion stack to the crewed payload element for Mars 2033 mission. Each 100t element is delivered on an SLS LV (178.35.01, 10m O.D.x 25.2 m cyl. §) to LEO -50 x 220 nmi, then onboard RCS provides circ burn to 407 km orbit. The core stage uses three NERVA-derived 25.1 klbf engines. It also includes RCS, avionics, power, long-duration CFM hardware (e.g., COLDEST design, ZBO cryo-coolers) and AR&D capability. The star truss uses Gr/Ep composite material & the LH2 drop tanks use a passive TPS. Interface structure includes fluid transfer, electrical, and communications lines.
NTP Transfer Vehicle Description:
Design Constraints / Parameters:
• 6 Crew• Outbound time: 183 days (nom.)• Stay time: 60 days (nom.)• Return time: 357 days (nom.)• 1% Performance Margin on all burns• TMI Gravity Losses: 310 m/s total, f(T/W0)• Pre-mission RCS Vs: 181 m/s (4 burns/stage)• RCS MidCrs. Cor. Vs: 65 m/s (in & outbnd)• Jettison Both Drop Tanks After TMI-1• Jettison Tunnel, Can & Waste Prior to TEI
Mission Constraints / Parameters:
In-line Tank
Payload: DSH, CEV, Food, Tunnel, etc.
Vehicle Mass (mt) / Parameters:
V (m/s)Burn Time
(min)1st perigee TMI + g-loss 2669 46.8
2nd perigee TMI 1201 15.1MOC 1470 15.5
TEI 3080 24.3Mission Total 8420 101.6
Comm. Ant.
Core Stage mtDry Mass 37.78 Three 25klbg NTP Engines 12.68 Three External Radiation Shields 6.04 Tank Mass 15.34LH2 Mass 56.73RCS Prop Load 5.69Total Launch Mass 100.19Tank Fraction (%) 31.7%Element Length (m) 26.23
Inline Stage mtDry Mass 19.45 Tank Mass 17.05LH2 Mass 70.71RCS Prop Load 9.43Total Launch Mass 99.60Tank Fraction (%) 30.3%Element Length (m) 25.18
Star Truss and Drop Tank (2) mtDry Mass 18.77 Truss Mass 6.07 Tank Mass 14.24LH2 Mass 64.85RCS Prop Load 4.46Total Launch Mass 88.08Tank Fraction (%) 24.9%Element Length (m) 19
Payload mtTotal Launch Mass 71.54Crew 0.79Short Saddle Truss 5.08RCS Prop Load 4.07Element Length (m) 21.65Total Launched Mass 447.55
Nuclear Thermal Propulsion -- 2033 600 day Mars Transfer VehicleCore Stage, In-line Tank, & Star Truss w/ 2 LH2 Drop Tanks
16
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Vehicle rotation about its center-of-mass provides AG environment for the crew out to Mars and back
• Copernicus – B is an AG version of DRA 5.0 ”0-gE” NTR crewed MTV that uses its BNTR engines to generate both high thrust & electrical power. No large Sun-tracking PVAs (~3.5 t) are required
• Copernicus – B uses 3 – 25 kWe Brayton Rotating Units (~2.63 t) each operating at 2/3rd of rated power (~17 kWe ) to produce the 50 kWe needed to operate the MTV
• Brayton units are located within the propulsion stage thrust structure that also supports an ~71 m2 conical radiator mounted to its exterior
• Vehicle rotation at 3.0 – 5.2 rpm provides a 0.38 – 1gE AG environment for the crew. A Mars gravity field is provided on the outbound mission leg. On the inbound leg, the rotation rate is gradually increased to help the crew readjust to Earth’s gravity level
• 3 – 25 klbf Cermet-fuel BNTRs (ESCORT)• Tex ~2700 K, Isp ~911 s, T/Weng ~5.52• IMLEO ~330 t (6 crew)• Total Mission Burn Time: ~77.4 min• Largest Single Burn: ~43.5 min• No. Restarts: 3
Artificial Gravity Bimodal NTR MTV Option:“Copernicus –B”
17
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
“Revolutionary Capability in an Evolutionary Manner”
NTR Options Exist for Power Generation, Thrust Augmentation & Hybrid Propulsion
• NTP provides high thrust (10’s of klbf) with an ~100% increase in Isp over LOX/LH2 chemical propulsion (from 450 to 900 s)
• NTP can transition to higher temperature binary, then ternary carbide fuels (Isp ~950 - 1050 s)
• “Bimodal” engines (BNTR) can produce modest electrical power (~15-25 kWe) to run the space-craft eliminating large Sun-tracking PVAs andallowing AG to improve crew health and fitness
• The NTP engine can also be outfitted with an “LOX-Afterburner” nozzle and propellant feed system allowing supersonic combustion down-stream of the nozzle throat thereby enabling variable thrust and Isp operation depending on the O/H mixture used
• The “LOX-Augmented” NTR (LANTR) can utilize extraterrestrial sources of H2O, ice to extend the range of human exploration throughout the Solar System without the need for very advanced, lower TRL systems
• Coupling higher power BNTRs with EP in “hybrid” ~1.0 MWe BNTEP system offers performance comparable to low , 10 MWe “all NEP” system
Aerojet / GRC Non-Nuclear O2 “Afterburner” Nozzle Test
Nuclear Thermal Propulsion: “The Next Evolutionary Step” in High Performance Liquid Rocket Propulsion
18
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Crew Return in MAV
NTR Element Environmental Simulator (NTREES)
Ground & Flight Technology Demonstrators
AES NCPS Project is Focused on Foundational Technology Development
Fuel Element IrradiationTesting in ATR at INL
Lunar NTR Stage
Affordable SAFE Ground Testingat the Nevada Test Site (NTS)
“Cermet” Fuel
NERVA“Composite”
Fuel
SOTA Reactor Core & Engine Modeling
Notional NTP Foundational Technology Development and System Technology Demonstration Schedule
Small “Fuel-Rich”Engine Hot Gas
Source
19
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Size Comparison of RL 10B-2 and Lower Thrust NTR Engine Designs
Fvac:15-klbf
~315 MWt
4.27 m13.9 ft
0.84 m2.74 ft
1.87 m6.13 ft
Fvac:25-klbf
~525 MWt
6.23 m20.5 ft
4.19 m13 ft
2.16 m7 ft
RL10B-2Fvac: 24.75-klbf Used on Delta IV
RL10B-2 KPPs: Tex ~3167 K, pch ~620 psia, Nozzle AR () ~285:1, Isp ~463 s
DRA 5.0
Mission versatility increased with smaller (15-25 klbf) NTR engines; the time and cost to design, build, test and fly is also reduced
5.36 m17.6 ft
1.45 m4.75 ft
Fvac: 5 - 7.5-klbf~105 MWt
GTD / FTD Enginein 2020 / 2023
NTR “Key Performance Parameters” (KPPs): Tex ~2700 K, pch ~1000 psia, Nozzle Area Ratio () ~300:1, Isp ~910 s
Ref: Russ Joyner, PWR
20
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
NTP Stage Approach for Flight Demo
• NTP stage concept can be leveraged from Delta 4 DCSS of the same diameter and approx. length
~40-ft (12.2 m)
• Remove LO2 Tank,
Lines, Valves• Remove RL10B-2Use Elements of
LO2/LH2 Delta 4 Cryogenic Second
Stage (DCSS)
Atlas 5
Delta 4
~16-ft (5 m)
• Add small NTP with retractable nozzle skirt• Increase LH2 lines• Similar thrust structure
NTP Cryogenic Stage for FTD can Be Made Affordable via Delta 4 Cryogenic Second Stage Components
2012 GLEX Conference, Washington, DC, May 22 - 24 21
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Frequently Asked Questions about NTP• Launching Nuclear Systems:
• Fission reactor systems (fission surface power or NTR engines) have negligible quantities of radioactive material within them prior to being operated (few 100 Curies vs 400,000 Curies in Cassini’s 3 RTGs) • Fission product buildup only becomes appreciable at the end of the TMI burn as the MTV is departing Earth orbit for heliocentric space • Fission systems designed to generate thermal power not to explode • Inadvertent criticality accidents prevented by design safety features (e.g., neutron poison wires, control drum interlocks) or reactor design (e.g., cermet fuel NTR operating on fast neutrons)
• Improvements in fuel element CVD coatings and claddings expected to significantly reduce or eliminate fission product gas release within
the engine’s hydrogen exhaust
• Cost for Engine Development & Ground Testing will not “break the bank”: • Separate effects tests (non-nuclear, hot H2 testing under prototypic operating conditions -- pch, temperature & H2 flow -- in NTREES followed irradiation testing in ATR will validate fuel element design • Small engine (5 klbf) scalable to higher thrust levels will be developed, ground, then flight tested first using a common fuel element design • Lower thrust-class engines (up to ~25 klbf) can use / adapt existing RL10-derived engine components (per discussions with PWR)
• Small engine size, SAFE ground test approach and use of Nevada Test Site (NTS) assets (e.g., Device Assembly Facility for 0-power critical tests), mobile control trailers, etc., rather than large fixed test structures, indicate lower costs. Recent estimates (Dec. 2011) from the NSTec and the NTS for the SAFE capital cost are ~45 M$ (site and all supporting equipment) with ~2 M$ recurring cost for each additional engine test
SAFE: Subsurface Active Filtration of Exhaust; also know as “Borehole”
22
Phoebus-2A – 5000 MWt / 250 klbf NTR engine being transported to Test Cell C at NTS in 1968.
Note technicians riding at the front of the engine
NTR Element Environmental Simulator (NTREES)
Affordable SAFE Testing
22
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Summary of Results and Key “Take Away” Points on NTP
• Nuclear Thermal Propulsion (NTP) is a proven technology; 20 NTR / reactors designed, built and tested at the Nevada Test Site (NTS) in the Rover / NERVA programs
• “All the requirements for a human mission to Mars were demonstrated” – thrust level, hydrogen exhaust temperature, max burn duration, total burn time at power, #restarts
• The smallest engine tested in the Rover program, the 25 klbf “Pewee” engine, is sufficient for human Mars missions when used in a clustered engine arrangement – No major scale ups are required as with other advanced propulsion / power systems
• In less than 5 years, 4 different thrust engines tested (50, 75, 250, 25 klb f – in that order) using a common fuel element design – Pewee was the highest performing engine
• “Common fuel element” approach used in the AISP / NCPS projects to design a small (~7.5 klbf), affordable engine for ground testing by 2020 followed by a flight technology demonstration mission in 2023. PWR sees strong synergy between NTP and chemical
• SAFE (Subsurface Active Filtration of Exhaust) ground testing at NTS is baseline; capital cost for test HDW is ~45 M$ with ~ 2M$ for each additional engine test (NTS Dec. 2011)
• Cost for engine development and ground testing will not “break the bank” & the system will have broad application ranging from robotic to human exploration missions
23
at Lewis FieldGlenn Research Center
Pre-Decisional, For Discussion Purposes Only
Summary of Results and Key “Take Away” Points on NTP
• NTP consistently identified as “preferred propulsion option” for human Mars missions: - NASA’s SEI – Stafford Report (1991) listed NTP as #2 priority after HLV - NASA’s Mars Design Reference Missions (DRMs) 1 (1993) – 4 (1999) - NASA’s Design Reference Architecture (DRA) 5.0 (2009)
• Using NTP, the launch mass savings over “All Chemical” and “Chemical / Aerobrake” systems amounts to 400+ metric tons (~ISS mass) or ~4 or more HLVs. At ~1 B$ per HLV, the launch vehicle cost savings alone can pay for NTP development effort
• The DRA 5.0 crewed MTV “Copernicus” has significant capability allowing reusable “1-yr” NEA missions & short (~1.5 yrs) Mars / Phobos orbital missions before a landing
• JSC’s “NEA Accessibility Study” presented by Bret Drake to Doug Cooke (April 7, 2011). Findings: NTR outperforms chemical, SEP/Chemical & all SEP systems, allowing access to more NEAs over larger range of sizes and round trip times for fewer HLV launches.
• With more LH2, faster “1-way” transit times to from Mars are possible if desired
• Lastly, NTP has significant growth capability (other fuels, bimodal & LANTR operation)
24