astm c -236 testing for a “r” rating. post test revie · 2018-12-17 · astm c -236 testing for...

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ASTM C -236 Testing for a “R” rating. Post Test Review We have discovered that having an “R” rating means the material absorbs heat and is a measure of how long it can absorb and hold heat before it can migrate through it. In the effort to answer the question of how do we measure up to an “R” rated material as in fiberglass, we took on the ASTM C-236 testing for measuring R values. This test specifies a 3” fiberglass board be used as the control panel and tested. Then the board is tested with one coat of SUPER THERM applied to one side. Another board is tested with a coat on each side of the board. The board with one coat of SUPER THERM was tested first and gave a .31** numerical value. The board with two sides coated with the SUPER THERM gave a .21** numerical value. Then the control board of the same 3” of fiberglass was tested and gave a .52** numerical value. A note of importance was discovered by our personnel when working with the labs to do the testing and comparison against the fiberglass. First, all fiberglass testing must be performed at 70 degrees F. Why, because this is the optimum temperature that the fiberglass can test and give the best results. When asked why this is the situation, it was stated that if the temperature drops below or rises above 70 degrees F, the fiberglass will suddenly drop in heat conductance value and therefore drop in it’s R value very quickly. This seems very odd that an entire industry would accept such a material that only works best at one level of temperature and then base all the insulation requirements on a temperature level that is rarely achieved on any constant basis. This gives a different meaning to the numbers reported on the test results. When SUPER THERM improved the performance of the fiberglass by 68% with only one coat, this was a the 70 degree F level. Since the SUEPR THERM has performed worldwide at all temperature levels from -60 F up to 120 F and gave the same insulation value (see reports and testing results in notebook). According to the labs (VTEC and NATIONAL CERTIFIED TESTING LABORATORIES (NCTL)), the percentage of improvement in R value when SUPER THERM is coated over the fiberglass above and below the 70 degree F level will increase dramatically to give the SUEPR THERM, as a single insulation film, the comparison of a minimum of R 19 as tested in the BTU conductance testing with another national lab and the field studies. SUPER THERM reduced BTU heat conduction from 367.20 BTU/sq.ft./hour/F down to 3.99 BTU/sq.ft./hour/F in the ASTM E1269 Specific Heat and ASTM E1461-92 Thermal Diffusivity and conductance

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Page 1: ASTM C -236 Testing for a “R” rating. Post Test Revie · 2018-12-17 · ASTM C -236 Testing for a “R” rating. Post Test Review We have discovered that having an “R” rating

ASTM C -236 Testing for a “R” rating.Post Test Review

We have discovered that having an “R” rating means the material absorbs heat and is ameasure of how long it can absorb and hold heat before it can migrate through it.

In the effort to answer the question of how do we measure up to an “R” rated material asin fiberglass, we took on the ASTM C-236 testing for measuring R values.

This test specifies a 3” fiberglass board be used as the control panel and tested.Then the board is tested with one coat of SUPER THERM applied to one side.Another board is tested with a coat on each side of the board.

The board with one coat of SUPER THERM was tested first and gave a .31** numericalvalue.

The board with two sides coated with the SUPER THERM gave a .21** numerical value.

Then the control board of the same 3” of fiberglass was tested and gave a .52** numericalvalue.

A note of importance was discovered by our personnel when working with the labs to dothe testing and comparison against the fiberglass. First, all fiberglass testing must beperformed at 70 degrees F. Why, because this is the optimum temperature that thefiberglass can test and give the best results. When asked why this is the situation, it wasstated that if the temperature drops below or rises above 70 degrees F, the fiberglass willsuddenly drop in heat conductance value and therefore drop in it’s R value very quickly.This seems very odd that an entire industry would accept such a material that only worksbest at one level of temperature and then base all the insulation requirements on atemperature level that is rarely achieved on any constant basis.

This gives a different meaning to the numbers reported on the test results. When SUPERTHERM improved the performance of the fiberglass by 68% with only one coat, this wasa the 70 degree F level. Since the SUEPR THERM has performed worldwide at alltemperature levels from -60 F up to 120 F and gave the same insulation value (see reportsand testing results in notebook). According to the labs (VTEC and NATIONALCERTIFIED TESTING LABORATORIES (NCTL)), the percentage of improvement inR value when SUPER THERM is coated over the fiberglass above and below the 70degree F level will increase dramatically to give the SUEPR THERM, as a singleinsulation film, the comparison of a minimum of R 19 as tested in the BTU conductancetesting with another national lab and the field studies. SUPER THERM reduced BTUheat conduction from 367.20 BTU/sq.ft./hour/F down to 3.99 BTU/sq.ft./hour/F in theASTM E1269 Specific Heat and ASTM E1461-92 Thermal Diffusivity and conductance

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testing. This result is written as being the same for metal or concrete surfaces which is tosay, any substrate.

The lower the number the better – to note the importance.

The 3” fiberglass is rated at 3.846 R value per inch for high density fiberglass used in testlabs requiring minimum thickness for performing tests in Hot Box testing. Therefore, 3”would be R 11.5.Normal density fiberglass used in the insulation industry is not rated 3.846 R valueper inch nor having a .52 conductance value. It is much less effective for R value andtherefore requiring 8” – 10” thickness to achieve the R19 rating. Also, the moisturecontent of normal industry fiberglass cannot have more than 1 ½% moisture in thematerial to test at it’s reported R value. Above 1 ½% moisture content and the reportedR value will immediately reduce by 35% as tested by industry results (InnovativeInsulation, Inc. magazine report). This would mean that the fiberglass on the shelves athome depot or others would have a minimum of 1 ½% moisture and more already in thematerial before you purchased the material meaning it would not be more than R 12 if itwas a reported R19 stamped on the packing.Here again, SUPER THERM is not affected by moisture in any form to reduce it’seffectiveness as shown in the testing and field studies (see reports).

Based on the high density fiberglass board and figuring the math on a linear* basis:One side coated with SUPER THERM being .31 is 1.68 improvement and

applied to R 11.5 X 1.68 = R 19.3 (possible combination result compounding to R 30).

Two side coated with SUPER THERM being .21 is 2.47 improvement and applied to R 11.5 X 2.47 = R 28.5 (possible combination result compounding to R 45).

* the results are greater than the linear result as insulation is a compounding value andnot just linear. The migration of heat and the blocking of the heat flow through resistantmaterials is a compounding formula, but for now the linear math will give you theminimum of what can be expected.

We have three more tests to perform on different applications:a. 1 1/2” plywood board with SUPER THERM and HOT PRIME on one side.b. Fiberglass board with SUPER THERM and HOT PRIME on one side.

The tests are to answer questions about other substrates.

The applications on the test panels were made by VTEC labs in New York.The ASTM Testing is done by NATIONAL CERTIFIED TESTING LABORATORIESin Pennsylvania certified by ASTM.

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This testing was asked for by Bombardier in Mexico City for Train Cars to find a bettermaterial than fiberglass to use for insulation on their train cars. The resistance from otherengineering groups was that a known and accepted ASTM test had not be performed tocompare the “R” values.

Now, this has been done and we show to be the R value that we have always stated in ourliterature from the compound formula results. This test was performed for the specificreason to prove that the SUPER THERM is an insulation material used in the building andconstruction industry.

** These are exact numbers for BTU heat conduction per sq. ft. / hour / F.

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