aster brochure coldroom

8/6/2019 Aster Brochure Coldroom

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Dependable Services

Concept... Design... Execution...

...for healthy environments!!!
http://www.aster.in/http://www.aster.in/


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Compa

nyThe Company

Established in 1998, ASTER is a dynamic

organization ocused on Telecom, Power, Wind

Energy, Broadcast, Monopoles and Lighting,

Pre Engineered Buildings and Poly Engineering

Systems globally.

In keeping with its quest or innovation and

meeting marketing needs, Aster is oering Clean

Room Modular Panels, Clean Room Doors, Walk-

in-Cold Rooms, Freezer Rooms with Rerigeration

Systems and Vertical Rerigeration Systems or

Hotel and Pharmaceutical Industries.

Our Reach


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Our Strength ExperiencedinManufacturing,InstallationofPre-engineered,

Pre-abricated Sandwich Panels & Structures

CapabilitytosuccessfullyexecutetheprojectsfromCONCEPTTO

COMMISSIONING

CompleteFactorywarehousewithseverallinesofstockmaterialto

accommodateyourprojectspecications

Productionlineofferscompletein-houselaminating,productfabrication

and assembly

Ofcesinallmajorcitiesofthecountry,whichenablesittoserveinan

efcientmanner

CommittedtoMaintainWorldClassstandardsintermsofquality,Delivery

andEfcientService

DesigningAll production acilities are located in-house thereby cutting down on costs and

increasing quality. Sheet metal abrication, condensing evaporation coils, powder

coating, PU panels, control panels; all the critical components are manuactured

under strict control. The control panels are customized as every system has a dierent

algorithm.

Installation & ValidationTheinstallationprocedureishandledonsitebyafullteamofqualiedengineers

andtechnicians.Theclientsteamismadetoundergoexhaustivetrainingtofully

acquaint them with the working o the system and machinery. Each system is

checked or all possible unctioning parameters to the complete satisaction o

theclient.Noassignmentiscompletetillthepre-decidedparametersarefullled

and Validation o the system is completed. In addition to the above, a ully

unctional ater sales department takes care o regular servicing and component

replacement.Thisin-houseservicecutsdownsignicantlyontheresponsetime

thereby saving the client valuable resources.

Our CommitmentAt every step, rom design

to installation and through

commissioning, a Project Team

is there to assist YOU. Our

commitment is to give you the

Best service and products available

assuring your total satisaction.

Desi

gnin

g


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Thinking o building a new Production Plant?

Expanding or upgrading an existing one?

We can oer you an integrated solution!!!

From Concept to Construction andValidation Solutions Clean Rooms

A clean room is a controlled environment where products are manuactured. It is

aroominwhichtheconcentrationofairborneparticlesiscontrolledtospecied

limits. Eliminating sub-micron airborne contamination is really a process o

control. These contaminants are generated by people, process, acilities and

equipment. They must be continually removed rom the air.

The only way to control contamination is to control the total environment. Air

fow rates and direction, pressurization, temperature, humidity and specialized

ltration all need to be tightly controlled. Clean rooms are planned and

manuactured using strict protocol and methods. They are requently ound in

electronics, pharmaceutical, biopharmaceutical, medical device industries and

other critical manuacturing environments.

At Aster, its our ocus to provide you with the best product, service, and delivery

tosuityourgoal.Properequipment,nancialstrength,andasoundmanagement

approachassure you a quality project that iscompleted onschedule and on

budget.

C

lean

Roo

ms


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Advantages o Modular Panels & Doors Easyandspeedyfabricationanderection

HighLevelAesthetics

ExcellentInsulatingproperty

Smoothandeasytoclean

Covingbecomestobeintegralpartofpanels

Nohasslesofcracksllingandre-painting

Panelsareperfectlyairtight,hencenoprobleminpressurebalancingandcross

contamination

LoadBearingCeilingPanels

Doorscompatiblewithpanelmaterials

Sizeandspecicationtobecustomizedasperthesiterequirement

Specifcations

Wall Construction- Wall height up to 6 m

- Wall thickness 50 to 200 mm

- Core PUF, Rockwool or honeycomb (Paper or Aluminum)

- SkinsPowderCoated,Pre-paintedGI,PlainGI,SS

Ceiling System

- Walkable/Non-walkable

- Mounting Hardware

- Snap Fit Covings or Floor-wall-ceilings

- Service Panels or Utilities- CutoutsforHepaFilters,LightsFixtures,DiffusersEtc.,

- ExposedandConcealedReturnAirRisers

Doors

- Single / Double Doors

- Std. Hardware

- Civil / panel Doors

- Fire Proo Doors

Support Structure

- Load bearing walls

- Structural supports

- Corrugated steel roo deck

- Seismic design & construction required

Windows

- Single/DoubleGlazing

- Civil / Panel View Windows

Applications Pharmaceuticals

Biotech

ElectronicIndustries

R&DLaboratories

Hospitals

FoodProcessingIndustries


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Cold RoomsApplications

Pharmaceuticals

SuperMarkets

Hospitality

ProcessedFoodIndustry

Fisheries

Floriculture

TissueCulture

Agriculture

Panels or Walk-in-cooler & Freezers

Features

We apply the latest streamline production technique in cold room insulation

panel manuacturing in order to oer you the best panel eatures:

State-of-the-artimporthighpressurepolyurethanefoammachine

ensuresthemaximuminsulationforthesandwichpanel

Polyurethanepanelsuniformdensityisover40kg/m3, which provides

structural rigidity and dimensional stability

DifferentStandardDimensionofthecoldroomLength,Width,Heights

are available

Camaction-joiningmechanismwithtongueandgrooveedgesoffers

easeandexibilityofastrongunitconstruction

Aesthetic,efcient,heavy-dutyush-tdoorswithFormodHinges,

Heavy Duty Handles or easy access

Airtight,Heavy-dutysealingvinylgasketsbelowthedoorremainexible

at any temperature

Theconcealedheaterwirecircuitinsidethedoorframeprevents

condensation and rost ormation at the edges o door and rame

DigitalThermostatofthecoldroomchambergivesprecisetemperature

control and display

Cold

Rooms


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Panel Specifcations

Panel Finish PPGI/SS/PLAINGI

Thickness 50 200 mm

PUF Density 40+/- 2 kg/cm

Panel Width 200 - 1170 mm

Panel Length 6,000 mm

Sheet Thickness 0.6 1.5 mm

Panel Joints T&GCamlocksOperatingTemp. - 50 to + 60 C

Thermal Conductivity 10 W/m.K

FlooringOptions Vinyl Flooring / Al.

Chequered Sheet

Rerigeration

SystemOurpursuitofexcellenceisevidencednowherethantheapplicationofworldfamous

brandrefrigerationcomponents.COPELAND,BITZER,TECUMSEH,DANFOSSrefrigeration

equipments, which are sae, reliable and energy-saving.

Features

ForChillingandFreezingApplications Designedfor46CAmbient

ForWiderangeofTemperatures(Positive&Negative)

CFCFreeRefrigerant

AirCooled/WaterCooled

SplittypeRefrigerationSystems

Evaporating Units

PowderCoatedBody/StainlessSteelBody

CorrosionResistance

AxialFanshavelownoiselevels

RemovableSidePanelsforeasyService

In-BuiltDefrostHeatersforLowTemperatureunits

Condensing Units

HighEfciencyHeatTransfer&Lowpowerconsumption

SleekDesign

UV&CorrosionResistance InnerGroovedcoppertubes&aluminumnsforsuperiorheattransfer

Safetyandcontroldevicesprotectsystem

Weather-proofpolyesterpowdercoatedcanopy

Technical Details or Positive Temperature Rooms

Description / Model ATSM-10-15 ATSM-20-28 ATSM-62-75 ATSM-16-24

Condensing Units ATSM-10-15-C ATSM-20-28-C ATSM-62-75-C ATSM-16-24-C

Compressor Type COPELAND/DANFOSS COPELAND/DANFOSS COPELAND/DANFOSS COPELAND/DANFOSS

Compressor HP 1.5 3.2 6.5 3

Rerigerant R-22/R-134A R-22/R-134A R-22/R-134A R-22/R-134A

Power Supply 230 V, 50 Hz, 1 Ph, AC 415V,50Hz,3Ph,AC 415V,50Hz,3Ph,AC 415V,50Hz,3Ph,AC

Compressor Dimensions

WxDxHmm

710x425x575 1570x425x575 1660x505x780 1020x450x525

Weight (kgs) 63 120 130 80

Evaporators ATSM-10-15-E ATSM-20-28-E ATSM-62-75-E ATSM-16-24-E

No.ofEvaporators 1 1 1 1

Air Flow (CFM) 1,600 3,200 9,324 1,600

Evaporator Dimensions

WxDxHmm

1245x380x380 2210x380x380-1No.

or

1245x380x380-2Nos.

1965x515x715 930x430x480

CoolingCap.4C 10,000 BTU/h 20,000 BTU/h 62,100 BTU/h 16,000 BTU/hCooling Cap. 8 C 15.000 BTU/h 28,000 BTU/h 75,100 BTU/h 24,300BTU/h

All technicaldetailsgivenareapproximateandsubjecttotechnicalalterationsand

improvements.


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Aster Private LimitedPoly Engineering Systems - Cold & Clean Rooms

Dependable Services

Technical Details or Negative Temperature Rooms

Description / Model ATSL-08-07 ATSL-11-09 ATSL-16-14 ATSL-07-05

Condensing Units ATSL-08-07-C ATSL-11-09-C ATSL-16-14-C ATSL-07-05-C

Compressor Type COPELAND/DANFOSS COPELAND/DANFOSS COPELAND/

DANFOSS

COPELAND/

DANFOSS

Compressor HP 2 3 4 1.5

Rerigerant R-404A R-404A R-404A R-404A

Power Supply 415V,50Hz,3Ph,AC 415V,50Hz,3Ph,AC 415V,50Hz,3Ph,AC 230 V, 50 Hz, 1

Ph, AC

Compressor Dimensions

WxDXHmm

710x425x575 1570x425x575 1660x505x780 1020x450x525

Weight (kgs) 63 120 130 80

Evaporators ATSL-08-07-E ATSL-11-09-E ATSL-16-14-E ATSL-07-05-E

No.ofEvaporators 1 1 1 1

Air Flow (CFM) 1,600 3,200 9,324 1,600

Evaporator Dimensions

WxDXHmm

1245x380x380 2210x380x380-1No.

or

1245x380x380-2Nos.

1965x515x715 930x430x480

Cooling Cap. -20 C 8,200 BTU/h 11,000 BTU/h 16,000 BTU/h 7,000 BTU/h

Cooling Cap. -25 C 7,000 BTU/h 9,000 BTU/h 14,000BTU/h 5,090 BTU/h

Sample Phase Change Material Panel used orTelecom Shelters

Phase Change Material

(PCM) or Cold Storage

Facilities

Aster has developed a range o Phase

Change Material (PCM) that helps provide

cost-effective,energy-efcient,integrated,

passive inrastructure solutions, or Thermal

Backup during power os or power ailure

uptoacertainextentoftime.OurR&D

Team is developing new ormulations or

Phase Change Material (PCM) or various

temperature ranges rom -25 to +10 C.

We have our own laboratory equipped

with sophisticated synthesizing, testing

and characterizing equipments.

Alltechnicaldetailsgivenareapproximateandsubjecttotechnicalalterationsand

improvements.

What is Phase Change Material (PCM)?

Phase Change Material (PCM) are substances which store and release huge amount o

energy, while solidiying and melting at certain temperatures. This stored energy can be

used or Thermal Backup o many systems.

Few advantages o using Phase Change Material (PCM)

Economicbenets: Asters Phase Change Material (PCM) provides a good thermal

backup or the equipments and electronics inside the shelter during power ailure

zeroingtheDGexpenses

Reliability: It is highly reliable Phase Change Material (PCM) with large thermal

cycling and lie span

Environment riendly:ItdoesntproducesmokeandnoiseunlikeDGsetshence

saves environment pollution

Sae to handle:Itissafetousebeingnon-toxicandnon-ammable

Corporate Ofce :

A-8/7, Aishwarya Chambers,A.S.RaoNagar,Hyderabad-500062,India.Tel:+91(0)4027130273Fax:+91(0)4027130272

Registered Ofce :

E-67,4th Crescent, Sainikpuri,Hyderabad-500094,India.Tel:+91(0)4027111199Fax:+91(0)4027110535

Operations :

#10,4thFloor,LaxmiTowers,A.S.RaoNagar,Hyderabad-500062,India.Tel:+91(0)4027162864e-Mail: [email protected]

www.aster.in
http://www.aster.in/mailto:[email protected]:[email protected]://www.aster.in/http://www.aster.in/mailto:[email protected]://www.aster.in/http://www.aster.in/

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