asset virtualization - digitize, then add intelligence 2014
TRANSCRIPT
Asset VirtualizationPA U L O B E R L E( 3 1 0 ) 8 0 4- 75 72P O B E R L E@I NOVX. CO M
02/07/2014INOVx Solutions – Confidential –1
What is Asset Virtualization?• The use of virtual reality to enhance and improve daily work practices
• Accurate – 3D database of your real world physical assets
• Collaborative – Unprecedented clarity, collaboration, and knowledge transfer
• Enhanced Reality – Searchable, dynamic, and task related
• Intelligent – Linked to Maintenance & Operations, adds purpose to digital assets
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Transforming the way we work• Traditional Inspection Isometric
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Transforming the way we work• Intelligent 3D Inspection Isometric
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Laser Scanning“Point Cloud”
Database
As-Built (Existing)
3D CAD Systems
Asset Virtualization Implementation
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Instrument Data
P&ID Data(Smart P&ID)
Drawings
Engineering DocsInspection/ Reliability
Data
Maintenance Data
Operation Data
Existing Enterprise Asset Data Systems
EH&SData
Operations & Maintenance Data Sources
ERP
Engineering & CAD Data (New)
Asset Virtualization
Representative Customers
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Asset Virtualization Examples – Customer Results• Greenfield
• Payback in under 4 months• 287% internal rate of return (5 year)
• Brownfield• Payback in under 14 months• 132% internal rate of return (5 year)
• Application Successes• National Cooperative Refining Association
(NCRA)
• Shell Canada – Scotford Refinery and Upgrader
• BPXA – BP Alaska Flow Stations
• Phillips 66 – Wood River Refinery
• Saudi Aramco Total Refining and Petrochemical Company – Jabail Refinery
• Petrochina
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Areas of impact (use cases)
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Application Result Added value
Engineering
• Revamp project• Scoping• Review with operations, maint. &
contractors
• As-Built data• Management• Design modifications• MOC
• Quick access to engineering data, equipment data, p&id, etc.
Compliance
• Optimizing fugitive emission routes
• Coordinate with maintenance actions
• Correct tag-out/lock-out locations
• Correct document procedures
• Superior contractor training and site familiarization
Operations• Monitoring daily work and
scoping• Coordinating new changes
• HAZOP coordination• Safety reviews & operator
training
• Planning and coordinating faster• Faster coordinated response and
resolution to emergencies
Reliability• Optimizing inspection, planning,
technician time• Isometrics• Corrosion loop drawings• TML locations
• Corrosion trending studies• Root cause analysis
Maintenance • Turn around planning, major lift planning, and execution
• Optimizing maintenance• Mechanical integrity
• Spare parts & warehouse availability review
“Digitize, then add intelligence”
Lets talk about your Plant
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