assembly/installation_bi-fold -...

USA / CANADA 1 866 580 0112 raumplusna.com 1

V2018.1

FOLDING DOOR SYSTEMS: ASSEMBLY AND INSTALLATION/INSTRUCTIONFOLDING DOOR SYSTEM S300 BI-FOLD (S34)

General information and tools_ page 03

Contents_ page 04

Detail drawings_ page 05

Assembly instruction_ page 06 - 08

Installation instruction_ page 09 – 11

USA / CANADA 1 866 580 0112 raumplusna.com2

GENERAL INFORMATION / TOOLS


GENERAL INFORMATION

TOOLS:

cross tip screwdriver (Phillips)straightedge (optional)allen wrench 4mm allen wrench 5mm cordless drill and bits; 2.5mm, 6.5mm, 10mmpencil and / or masking tapewhite rubber malletaluminum sawlevel

GENERAL INFORMATION / TOOLS

Preparation:We recommend reading these instructions before starting.Carefully unpack and check all items before beginning assembly. When transporting assembled doors; always lift at corners and lean doors on their side – never stand them upright as this may damage the bottom roller.

The high quality raumplus family of sliding door systems offer a wide range of possibilities. Systems with or without bottom track, ceiling or wall mounted systems, corner solutions, locks, applied and true divided panels.The “HOW TO ASSEMBLE/INSTALL A FOLDING DOOR (S34)” describes the process of assembling an S34 folding door.

For other instructions, please see:HOW TO INSTALL A SLIDING DOOR (S34 + S42)ASSEMBLY INSTRUCTIONS_S34/S42 STOPPER FOR TOP TRACK + END CAPINSTALLATION INSTRUCTIONS_S34/S42 WALL-MOUNT END CAPS + L-BRACKETINSTALLATION INSTRUCTIONS_S34/S42 TOP AND BOTTOM TRACK CONNECTORSINSTALLATION INSTRUCTIONS_TRUE DIVIDING RAILHOW TO ASSEMBLE A SLIDING DOOR (AIR)HOW TO INSTALL A SLIDING DOOR (AIR)For additional instructions see website www.raumplusna.com

Technical details are subject to change

INFORMATION: It is assumed that you have exactly identified all cutting dimensions according tothe measurement instruction for raumplus-products. max. door weight: 60kg [130 lbs] per bi-fold (2 panel). Ceiling or header must be able to carry

weight of doors.Door panels ship unattached for ease of installation

1_ Positioning for folding door_ acts as a door stop in the top track to keep door in closed position.

2_ Upper Bi-fold hinge_ sits in top track and allows door to fold.

3_ Top roller (includes pick-up element)_ guides door in top track.

4_ Lower Bi-fold hinge set + mounting plate_ allows door to fold.

5_ Center Bi-fold hinge_ hinge between door elements.

6_ Pin with catch_ bottom door stop.

7_ Stile S300 asymmetrical_ vertical frame of door.

8_ Folding door track for bi-fold_ guides door, ceiling-mounted only.

9_ Top + bottom rail_ horizontal top and bottom frame of door.

10_ Stopper for top track_ brake for top track.

11_ Brush gasket for bi-fold_ cushions door against wall and between the sliding and pivot panels.

12_ Handle_ center handle, included with door.

1_10.02.250

5_10.02.300

9_15.54.020

2_10.02.220

6_10.02.255

10_10.05.060

3_10.02.210

7_15.51.020

11_10.07.520

4_10.02.230

8_15.55.020

12_10.01.807


CONTENTS_BI-FOLD

DESCRIPTIONPART NUMBEROBJECTpositioning for folding door10.02.2501pick-up element set10.02.2202top roller incl. pick up element10.02.2103mounting plate set10.02.2304hinge set S30010.02.3005pin with snapper10.02.2556stile S300a15.51.0xx7folding door track15.55.0xx8top + bottom rail folding door15.54.0xx9dust excluding brush10.07.02010dust excluding brush (special version)10.07.52011handle S34, angled10.01.80712frame screw 32mm10.07.01213plug for punching hole10.07.05114

stopper for top track10.05.06016panel-15

1 3

11

6

4

2

12

5

7

13

slide wing

swing wing

8

9

10

11

15

14

16

slidingpanel

pivotpanel

NUMBER QUANITY DESCRIPTION

1 1 Positioning for folding door

2 1 Upper Bi-fold hinge

3 1 Top roller + pick up element

4 1 Lower Bi-fold hinge + mounting plate

5 1 Center hinge (two parts)

6 1 Pin with catch

7 4 S300 Asymmetrical stile

8 1 Folding door track

9 4 Top and bottom rail folding door

10 2 Brush gasket

11 1 Brush gasket (special version)

12 1 Bi-fold handle

13 8 Frame screw, 32mm

14 4 Plug for punched hole

15 2 Panel (panels not included with frame kit)

16 1 Stopper for top track


DETAIL DRAWING_BI-FOLD

Note: If using true dividing rails (which physically divide the panel). Check cut sheets for panel dimensions.A_ CUT PANEL / MOUNT IT:

ASSEMBLY_BI-FOLD

1_ Lay the panel on a table.2_ Stretch the panel gasket around the glass/mirror. Start in the center of the top edge of the panel. For the corner, cut an approx. 2mm [1/16"] deep notch into the back of the gasket and stretch the gasket over the corner (fig. 1). If using panels 10mm [3/8“] no panel gasket is required.3_ Put the top rail over the panel and attach it by carefully tapping it with a white rubber mallet. Use a white mallet to prevent marks. (fig. 2).4_ Use the same process as with te top rail to attach the bottom rail.5_ Press the stiles (vertical frame profiles) onto the panel, screw them together with top / bottom rails (fig. 4).6_ Check the corner for squareness.

B_ AFFIX FRAME AROUND THE PANEL:

1_ 2_ 3_

1_ As shown in the above example (fig. 1), put profiles, panels and dividing rails together, but do not fasten yet.2_ Mark the position for the drill holes with a pencil.3_ Drill with a 5.5mm drill bit and then with a 8mm drill bit to enlarge the outside hole only (fig. 2 ).4_ Now screw together.5_ Cover drill holes with plugs (dig. 3)

C_ IF APPLICABLE - DIVIDING RAILS:NOTE: Frame kits do not ship pre-drilled for true dividing rails. See True dividing rail instructions for drilling instructions.

1_ 2_ 3_


DIN LEFTtop hinge

DIN LEFTbottom hinge

DIN RIGHTbottom hinge

DIN RIGHTtop hinge

pay attentionto pin sleeve!




OPEN LEFT OPEN RIGHT

HINGE LEFT HINGE RIGHT

LEFT HINGEtop hinge

RIGHT HINGEtop hinge

HINGE LEFTbottom hinge

HINGE RIGHTbottom hinge

HINGE LEFT HINGE RIGHT

ASSEMBLY_BI-FOLD


EXPLODED DRAWING OF HINGES

1_ sliding panel HINGE RIGHT

2_ pivot panel HINGE RIGHT

X

Z Y

W

Z

Y

X

W

3

33

slide wingstile

type 1stiletype 2

dust excluding brush (special version)

pin, adjustable

dust excluding brush

hinge pivotfacing backwards!

S300 Brush gasket S300 brush gasket

pivotpanelslidingpanel

Z Y

X W

Z

Y

X

W

33

33

swing wing

stiletype 2

stiletype 2

dust excluding brush (special version)plug for punching hole

hinge pivotfacing backwards!

plug for punch hole S300 brush gasket

pivotpanel

HINGE RIGHT - SLIDING PANEL AND PIVOT PANEL

ASSEMBLY_BI-FOLD


3_ screw together pivot panel with sliding panel (fig. backside HINGE RIGHT)

4_ drill holes in ceiling/top of closet and mount folding door track horizontally (fig. w/o ceiling/top of closet)

Pay attention to orientation and position of pin sleeve! (see page 8)

Before mounting folding door track insert accessories numbers 1, 2, 3,10!

mount catch

fix upper hinge (temporarily only in long hole).

Z

Y

Z

Y

pin sleeve

pin sleeve

swing wing

slide wing

slidingpanel

pivotpanel

X W

Z Y

X

W

Z

Y

ca. 2316ca.

75ca.

wallor

corpus

center of folding door track center of folding door track

water level

ca 16mm [5/8"]

ca 75 mm [2 15/16"]

ca 23mm [7/8"]

wall

Distance to Interior system 40 mm [1 9/16“], from the top track to outer edge of Interior system.

INSTALLATION_BI-FOLD

HINGE RIGHT

Alternate installation: install

piviot panel, then sliding and

connect together as shown below.

*IMPORTANT*

Make sure ceiling or header can carry

weight of doors. Additional blocking may be needed before installing.


5_ mount positioning for folding door and upper bi-fold hinge

6_ install door panels

mount positioning for folding door with a distance of 17mm [11/16“] to wall.

mount first part of upper bi-fold hinge with a distance of 16mm [5/8“] to wall.

X: first insert bolt in mounting plate, then Y: put swing wing in pick-up element, connect and fasten it.

Z Y

Z

Y

16

17

Z

X

Y

Z

X

Y

wallorcorpus

wallorcorpus


HINGE RIGHT


7_ mount top roller and handle

8_ check level of folding door to folding door track, adjust with top roller screw (if required)

SW 1,5

Put top roller in sleeve and fix it with set screw. Then test function. After that finally fix lower bi-fold hinge.

Take care of fingers!

Make sure that side(wall position) and folding door track at right angles to each other.

Make sure thatthe top roller is under load, otherwise there is a risk of rattling.

Stopper position approx. 100 mm [3 15/16“] from the end

Y Z

X

Z

Y

X finally fixmounting plate

adjust pin (if required)

distancefrom floor to

center of handle

drill holesmount handle

(�3,3, M4)

WW

fixbottom hinge


HINGE RIGHT

W V U

W V U

X X X


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