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ASSEMBLY INSTRUCTION MANUAL STORAGE RACK

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Page 1: ASSEMBLY INSTRUCTION MANUAL - Les Mills...LES MILLS SMARTBAR RACK: SIZE AND CAPACITY 10 ACCESSORY: END CAP STICKERS 11 The latest SMARTBAR™ is the industry’s benchmark for effectiveness

ASSEMBLY INSTRUCTION MANUAL

STORAGE RACK

Page 2: ASSEMBLY INSTRUCTION MANUAL - Les Mills...LES MILLS SMARTBAR RACK: SIZE AND CAPACITY 10 ACCESSORY: END CAP STICKERS 11 The latest SMARTBAR™ is the industry’s benchmark for effectiveness

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STORAGE RACK

RACK ASSEMBLY 3

ACCESSORY: LOCKING UNIT ASSEMBLY 8

LES MILLS SMARTBAR RACK: SIZE AND CAPACITY 10

ACCESSORY: END CAP STICKERS 11

The latest SMARTBAR™ is the industry’s benchmark for effectiveness in fitness. At the cutting edge of innovation and design, SMARTBAR is engineered for workouts that work and solves problems that traditional barbells never knew they had. Enhancing form, results and enjoyment for your members, SMARTBAR is the ultimate in fitness equipment.

Page 3: ASSEMBLY INSTRUCTION MANUAL - Les Mills...LES MILLS SMARTBAR RACK: SIZE AND CAPACITY 10 ACCESSORY: END CAP STICKERS 11 The latest SMARTBAR™ is the industry’s benchmark for effectiveness

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STORAGE RACK

ITEM PART QUANTITY

1 Spine Tube 1

2 Rear Base Tube 1

3 Front Base Tube 1

4 Hanger Tube (Centre) 4

5 Hanger Tube (Left) 3

6 Hanger Tube (Right) 3

7 Bar Hanger Tube (Left) 1

8 Bar Hanger Tube (Right) 1

9 Carriage Bolt (M8/115mm) 2

10 Carriage Bolt (M8/62mm) 38

11 Washer (M8/19mm/1.5mm) 26

12 Curve Washer (M8/19mm/1.5mm) 34

13 Nylon Nut (M8/8mm) 40

PARTS LIST

Spine Tube

Front Base Tube

Bar Hanger Tube (Right)

Bar Hanger Tube (Left)

Rear Base Tube

Hanger Tube (Left)

Hanger Tube (Right)

Hanger Tube (Centre)

Page 4: ASSEMBLY INSTRUCTION MANUAL - Les Mills...LES MILLS SMARTBAR RACK: SIZE AND CAPACITY 10 ACCESSORY: END CAP STICKERS 11 The latest SMARTBAR™ is the industry’s benchmark for effectiveness

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STORAGE RACK

INSTRUCTIONS

1. Remove all components from the packaging and check against the parts list on previous page.

You will need a 5mm Allen key and a 13mm spanner. It’s important not to tighten the fixings fully until assembly is complete.

2. Attach Rear Base Tube (2) to the Spine Tube (1), and fasten with x4 Carriage Bolts (10), x4 washer (11) and x4 Nylon Nut (13).

Spine Tube

Rear Base Tube

Page 5: ASSEMBLY INSTRUCTION MANUAL - Les Mills...LES MILLS SMARTBAR RACK: SIZE AND CAPACITY 10 ACCESSORY: END CAP STICKERS 11 The latest SMARTBAR™ is the industry’s benchmark for effectiveness

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STORAGE RACK

INSTRUCTIONS

3. Attach Front Base Tube (3) to the Spine Tube (1), and fasten with x4 Carriage Bolts (10), x8 washer (11) and x4 Nylon Nut (13).

Spine Tube

Front Base Tube

Page 6: ASSEMBLY INSTRUCTION MANUAL - Les Mills...LES MILLS SMARTBAR RACK: SIZE AND CAPACITY 10 ACCESSORY: END CAP STICKERS 11 The latest SMARTBAR™ is the industry’s benchmark for effectiveness

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STORAGE RACK

INSTRUCTIONS

4. Attach x3 Hanger Tube (Left) (5) and x3 Hanger Tube (Right) (6) to the Spine Tube (1), and fasten with x12 Carriage Bolts (10), x24 Curve Washer (12) and x12 Nylon Nut (13).

5. Attach Bar Hanger Tube (Left) (7) and Bar Hanger Tube (Right) (8) to the Spine Tube (1), and fasten with x4 Carriage Bolts (10), x8 Curve Washer (12) and x4 Nylon Nut (13).

Bar Hanger Tube (Right)

Bar Hanger Tube (Left)

Spine Tube

Hanger Tube (Left)

Hanger Tube (Right)

Page 7: ASSEMBLY INSTRUCTION MANUAL - Les Mills...LES MILLS SMARTBAR RACK: SIZE AND CAPACITY 10 ACCESSORY: END CAP STICKERS 11 The latest SMARTBAR™ is the industry’s benchmark for effectiveness

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STORAGE RACK

INSTRUCTIONS

6. Attach x4 Hanger Tube (Centre) (4) to the Spine Tube (1), and fasten with x2 Carriage Bolt (9), x14 Carriage Bolt (10), x2 Curve Washer (12), x14 Washer (11) and x16 Nylon Bolt (13).

7. Once all of the fixings are fully tightened the rack can be placed in position and is ready for use.

Spine Tube

Hanger Tube (Centre)

Page 8: ASSEMBLY INSTRUCTION MANUAL - Les Mills...LES MILLS SMARTBAR RACK: SIZE AND CAPACITY 10 ACCESSORY: END CAP STICKERS 11 The latest SMARTBAR™ is the industry’s benchmark for effectiveness

ACCESSORY:LOCKING UNIT ASSEMBLY

STORAGE RACK

Lock not included. To be supplied by purchaser.

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Page 9: ASSEMBLY INSTRUCTION MANUAL - Les Mills...LES MILLS SMARTBAR RACK: SIZE AND CAPACITY 10 ACCESSORY: END CAP STICKERS 11 The latest SMARTBAR™ is the industry’s benchmark for effectiveness

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STORAGE RACK

INSTRUCTIONS

Feed each of the cables through Hanger Tubes as shown in the diagram. Ensure that the eyelet is at the bottom of the rack, and the stopper at the top. Attach a padlock (not included) to secure the weights to the rack. Locking unit can be stored behind the rack when not in use.

Page 10: ASSEMBLY INSTRUCTION MANUAL - Les Mills...LES MILLS SMARTBAR RACK: SIZE AND CAPACITY 10 ACCESSORY: END CAP STICKERS 11 The latest SMARTBAR™ is the industry’s benchmark for effectiveness

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STORAGE RACK

Safe weight fully loaded is 800 kgs, and a projected area of that weight is 0.6m2 (square metres). It is the responsibility of the purchaser to ensure the building floor is suitably complied for that loading (especially if multiple racks are stacked next to each other).

SIZE AND CAPACITY

1kg, 2.5kg (or 3.7kg if 1kg beside)

1kg or 2.5kg

1kg

1kg, 2.5kg, 3.7kg, 5kg or 7.5kg

1kg, 2.5kg, 3.7kg, 5kg, 7.5kg or 10kg

2 x 3 Bars (Both Sides)

1kg

1kg or 2.5kg

1kg, 2.5kg, 3.7kg or 5kg

1.27m

0.71m

1.25m

Page 11: ASSEMBLY INSTRUCTION MANUAL - Les Mills...LES MILLS SMARTBAR RACK: SIZE AND CAPACITY 10 ACCESSORY: END CAP STICKERS 11 The latest SMARTBAR™ is the industry’s benchmark for effectiveness

ACCESSORY:END CAP STICKERS

STORAGE RACK

Stickers are provided for you to attach to the end caps of the rack

prongs to show which plates should be stored on each prong.

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