assembly guide for the gearbox tire cover + cargo carrier ... · side with logo plate. interior...
TRANSCRIPT
Assembly Guide for the GearBox Tire Cover + Cargo Carrier for Jeep JK Wranglers
CONFIDENTIAL AND PROPRIETARY INFORMATION© Copyright 2015 BetterBilt Solutions LLC. All Rights Reserved. Patents Pending.
GearBox in upright Tire Cover configuration
Assembly Guide for the GearBox Tire Cover + Cargo Carrier for Jeep JK Wranglers
CONFIDENTIAL AND PROPRIETARY INFORMATION© Copyright 2015 BetterBilt Solutions LLC. All Rights Reserved. Patents Pending.
GearBox in down Cargo Carrier configuration
Assembly Guide for the GearBox Tire Cover + Cargo Carrier for Jeep JK Wranglers
CONFIDENTIAL AND PROPRIETARY INFORMATION© Copyright 2015 BetterBilt Solutions LLC. All Rights Reserved. Patents Pending.
GearBox in down Cargo Carrier configuration
Assembly Guide for the GearBox Tire Cover + Cargo Carrier for Jeep JK Wranglers
CONFIDENTIAL AND PROPRIETARY INFORMATION© Copyright 2015 BetterBilt Solutions LLC. All Rights Reserved. Patents Pending.
Assembly Guide for the GearBox Tire Cover + Cargo Carrier for Jeep JK Wranglers
CONFIDENTIAL AND PROPRIETARY INFORMATION© Copyright 2015 BetterBilt Solutions LLC. All Rights Reserved. Patents Pending.
Assembly Guide for the GearBox Tire Cover + Cargo Carrier for Jeep JK Wranglers
CONFIDENTIAL AND PROPRIETARY INFORMATION© Copyright 2015 BetterBilt Solutions LLC. All Rights Reserved. Patents Pending.
Assemble GearBox Shell Face
(Finger-Tighten Fasteners)
Note that kick (bend) is toward
side with logo plate.
Interior Face
Exterior Face
Assembly Guide for the GearBox Tire Cover + Cargo Carrier for Jeep JK Wranglers
CONFIDENTIAL AND PROPRIETARY INFORMATION© Copyright 2015 BetterBilt Solutions LLC. All Rights Reserved. Patents Pending.
Assemble GearBox Shell Fence
(Finger-Tighten Fasteners)
Assembly Guide for the GearBox Tire Cover + Cargo Carrier for Jeep JK Wranglers
CONFIDENTIAL AND PROPRIETARY INFORMATION© Copyright 2015 BetterBilt Solutions LLC. All Rights Reserved. Patents Pending.
Assemble GearBox Shell Fence
(Finger-Tighten Fasteners)
Note Orientation of Fasteners
Assembly Guide for the GearBox Tire Cover + Cargo Carrier for Jeep JK Wranglers
CONFIDENTIAL AND PROPRIETARY INFORMATION© Copyright 2015 BetterBilt Solutions LLC. All Rights Reserved. Patents Pending.
Assemble GearBox Shell
(Finger-Tighten Fasteners)
Note that kick (bend) is down in
this view.
Assembly Guide for the GearBox Tire Cover + Cargo Carrier for Jeep JK Wranglers
CONFIDENTIAL AND PROPRIETARY INFORMATION© Copyright 2015 BetterBilt Solutions LLC. All Rights Reserved. Patents Pending.
Attach GearBox Mount Hinge Plates to Shell
(Finger-Tighten Fasteners)
1. Tilt left and right Mount Hinge Plates 45° and slide over corresponding Shell Foot Plates using slots.
Mount Hinge Plate
Shell Foot Plate
Shell Toe Plate
Mount Hinge Plate
Slot
Slot
Shell Toe Plate
Shell Foot Plate
2. Tilt Mount Hinge Plates back down to level (as shown at left) and attach Shell Toe Plates.
Assembly Guide for the GearBox Tire Cover + Cargo Carrier for Jeep JK Wranglers
CONFIDENTIAL AND PROPRIETARY INFORMATION© Copyright 2015 BetterBilt Solutions LLC. All Rights Reserved. Patents Pending.
Assemble GearBox Mount using square-shank Carriage Bolts
(Finger-Tighten Fasteners)
Note orientation of fasteners!
Affix rubber pads to Mount using adhesive backing
Large pads on bottom, small pads on top.
Assembly Guide for the GearBox Tire Cover + Cargo Carrier for Jeep JK Wranglers
CONFIDENTIAL AND PROPRIETARY INFORMATION© Copyright 2015 BetterBilt Solutions LLC. All Rights Reserved. Patents Pending.
Attach GearBox Assembly to Jeep JK
Wrangler Tailgate
1. Remove spare tire and set aside. Remove sparetire holder.
2. Position 8 holes in GearBox Mount over 8 spare tire holder mounting holes in
tailgate.
8Holes
3. Put spare tire holder back in position, sandwiching the GearBox Mount between the tailgate and the spare tire holder. Reinstall 8 factory bolts.
4. Ensure 1/2 gap between bottom of GearBox Mount and top of bumper. Tighten 8 factory bolts.
Assembly Guide for the GearBox Tire Cover + Cargo Carrier for Jeep JK Wranglers
CONFIDENTIAL AND PROPRIETARY INFORMATION© Copyright 2015 BetterBilt Solutions LLC. All Rights Reserved. Patents Pending.
Test fit GearBox Assembly, tighten
fasteners, and finish up 2. Mount spare tire onto spare tire holder. Congratulations, your installation is complete!
1. Tilt up GearBox Shell to confirm adequate clearance of 3rd brake light (1/8" to 1/4"). If all looks good, wrench-tighten all fasteners. If not, loosen spare tire holder factory bolts and adjust. Once adjusted, wrench-tighten all fasteners.