asphalt mixing plants -...
TRANSCRIPT
IN 100% ISO SEA CONTAINERS
ASPHALT MIXING PLANTS
LINTEC - the perfect mix of tradition and technology
In 1919 Eduard Linnhoff, the grandfather of LINTEC´s president Klaus Thesenfitz, started manufacturing asphalt mixing plants in Berlin. Since then the family has specialised in deve-loping, manufacturing and marketing asphalt mixing plants and equipment.
In the seventies and eighties, Fritz Linnhoff and Klaus Thesenfitz, in cooperation with the renow-ned German company Heilit & Wörner, revo-lutionised the production of asphalt premix by introducing the horizontal screen drum technolo-gy. It was the most cost-effective process of its time and highly successful compared with con-ventional vibrating screen asphalt batch mixing technology. In the meantime the 4th generation is involved in the topic road construction.
With this success grew the innovation and de-velopment work, that lead globally to a large number of patents.
The main features
The introduction of the LINTEC double screen technology and the world’s first asphalt mixing plant in 100% ISO sea containers.
Development, design and building of the world-wide 1st ISO sea container plant with vibrating screen deck for the traditional and classical markets.
Today LINTEC supplies both asphalt mixing plants and concrete mixing plants in 100% ISO sea containers worldwide.
Further advantages for the customer are provi-ded by strategic alliances with Linnhoff & Henne GmbH & Co. KG and ASCO AG. Thus LINTEC supplies its own products, together with mastic asphalt equipment, plant rental and financing arrangements.
Klaus Thesenfitz, 1959 Eduard
Linnhoff
Kurt Thesenfitz
Asphalt Mixing Plants Concrete Mixing Plants
CSD 1500 - 120 t/h CC 2000 - 80 m3/h
CSD 2500 - 160 t/h CC 2000 - 80 m3/h
CSM 3000 - 240 t/h CC 3000 D - 240 m3/h
CSD 3000 - 240 t/h CC 3000 - 120 m3/h
CSD 1500(120 t/h)
CSD 2500(160 t/h)
CSD 3000 / 3500(240 / 270 t/h)
. . . with proven and patented LINTEC Screen Drum Technology
CSM 3000(240 t/h), with external silo
CSM 3000(240 t/h), with 'built-in' silo
A BIG FAMILY ...
. . . with proven and patented LINTEC Screen Drum Technology
... with traditional Vibrating Screen Technology
1 Cold feeder 2 Screen drum3 Filter4 Hot stone bin & reclaimed filler silo5 Mixer6 Control cabin7 Pump room8 Foreign filler silo
Asphalt Mixing Plant CSD 1500
CSD 1500 - Foreign filler silo 50 m3
Description Unit CSD 1500
Screen decks Pieces 4 Hot stone bin t 25Reclaimed filler silo t 15Batch size kg 1650Batch cycle time s 45Aggregate temp. increase K 150Exhaust gas temperature °C 90-120
CSD 1500 - Vibration screen before throw-belt CSD 1500 - Drum drive unit
1 Cold feeder 2 Screen drum3 Hot stone bin4 Mixer 5 Filter6 Reclaimed filler silo7 Transport container8 Control cabin9 Pump roomJ Tower sub constructionK Storage room / Diesel tank L Foreign filler silo
Asphalt Mixing Plant CSD 2500
CSD 2500 - Throw-belt cover
Description Unit CSD 2500
Screen decks Pieces 4 / 5 Hot stone bin t 25 / 45Reclaimed filler silo t 25 / 45Batch size kg 2500Batch cycle time s 45Aggregate temp. increase K 150Exhaust gas temperature °C 90-120
Possible options:
➭ Several cold feeders from 9 to 15 m3 chamber capacity (in 20´, 40´ oder 40´hc containers)➭Burners with different type of fuels (heavy oil, Diesel, Gas, Coal dust - also combined)➭External hot storage silos from 100 to 400 t capacity, as well as 'built-in' silos starting from 100 t➭Bitumen tanks vertical or horizontal➭Several fuel tanks➭Filler silos 50 to 80 m3
CSD 2500 - With cold recycling
Description Unit CSD 3000 CSD 3500Screen decks Pieces 5 Hot stone bin t 35 / 41Reclaimed filler silo t 45Batch size kg 3500Batch cycle time s 45Aggregate temp. increase K 150Exhaust gas temperature °C 90-120
Possible options:
➭ Several cold feeders from 9 to 15 m3 chamber capacity (in 20´, 40´ oder 40´hc containers)➭Burners with different type of fuels (heavy oil, Diesel, Gas, Coal dust - also combined)➭External hot storage silos from 100 to 400 t capacity, as well as 'built-in' silos starting from 100 t➭Bitumen tanks vertical or horizontal➭Several fuel tanks➭Filler silos 50 to 80 m3
CSD 3000 - Viatop feeding system
CSD 3000 - 3 Bitumen tanks 50.000 l ea. ”in line”
1 Cold feeder 2 Screen drum3 Hot stone bin4 Mixer 5 Filter6 Reclaimed filler silo7 Transport container8 Control cabin9 Pump roomJ Tower sub constructionK Storage room / Diesel tank L Foreign filler silo
Asphalt Mixing Plant CSD 3000 / 3500
Description Unit CSD 3000 CSD 3500Screen decks Pieces 5 Hot stone bin t 35 / 41Reclaimed filler silo t 45Batch size kg 3500Batch cycle time s 45Aggregate temp. increase K 150Exhaust gas temperature °C 90-120
Possible options:
➭ Several cold feeders from 9 to 15 m3 chamber capacity (in 20´, 40´ oder 40´hc containers)➭Burners with different type of fuels (heavy oil, Diesel, Gas, Coal dust - also combined)➭External hot storage silos from 100 to 400 t capacity, as well as 'built-in' silos starting from 100 t➭Bitumen tanks vertical or horizontal➭Several fuel tanks➭Filler silos 50 to 80 m3
Asphalt Mixing Plant CSM 3000
Description Unit CSM 3000
Screen decks Pieces 6 Hot stone bin t 83Reclaimed filler silo t 45Batch size kg 3500Batch cycle time s 45Aggregate temp. increase K 150Exhaust gas temperature °C 90-120
CSM 3000 - Direct „truck loading“
1 Cold feeder 2 Drying Drum3 Hot Elevator4 Screening machine 5 Hot stone bin6 Mixer 7 Filter8 Reclaimed filler silo9 Transport containerJ Control cabinK Pump roomL Tower sub constructionM Storage room / Diesel tank N Foreign filler silo
CSM 3000 - Drying drum CSM 3000 - Screen decks
ADVANTAGES OF THE PLANT AT A GLANCEErection and Testing prior to ShipmentThe components are erected and all motors, screws etc. run through a test phase.
Low Transport CostsEach plant component is supplied in a 100% ISO sea container, which has been inspected and certified by Ger-manischer Lloyd. Containerisation means: no low loaders, no excess width, no excess weight, lowest container freight rates and fast transport.
No Concrete FoundationsThe ground area of the containers ensure stability on com-pacted soil.
Short Erection and Dismantling TimeThe crane is only required for a short period and the plant ready to operate after one week and can be dismantled within a few days. Therefore the plant may be considered mobile.
Weather ProtectionThe housing of components within the rigid containers, pro-vide full climatic protection and maintenance safety.
Environmental FriendlyThe LINTEC containerised plant operates with low noise and dust emissions (<20 mg/Nm3). The loss of process ge-nerated heat to the atmosphere is reduced due to enclosed containerisation.Processing of up to 30% recycled material is possible. This optional equipment is also installed in containers.
Energy SavingConsiderable saving of energy costs is achieved by the LINTEC screening drum mounting. This eliminates the hot elevator associated with other tower plants. The LINTEC screening drum combines the heating and screening of the minerals in a single process unit thus eliminating process heat loss due to material transportation. The heated mine-rals also benefit from the conducted heat from the drum shell thus effecting further savings.
For Screen Drum Plant No Hot Elevator RequiredOnly cold material is conveyed to the top of the plant. The flow of hot material follows the natural way - from top to bottom.
Plant Building ConceptThe LINTEC tower plant comprises of stacked containers that provide a pleasing industrial factory view. Twin stacked containers have a fully protected central stairway that provides easy access to each container floor.
Plant Security The plant tower can only be accessed via one main lockable security door thus preventing unauthorised access to the plant, theft and vandalism.
DOUBLE SCREEN DRUM
1 Charging Conveyor
2 Drying Drum
3 Burner and Blower
4 Screen Sections
5 Coarse Dust Separator
6 Hot Stone Bin
Container plants with their advantages in operation on runway construction: Right: Concrete mixing plant CC 3000 D (capacity 240 m3/h)Left: Asphalt mixing plant CSD 2500 (capacity 160 t/h)
This diagram shows both the drying and screening functions of
the LINTEC CSD. The material passes through the drying drum
in counter-flow. The heated aggregates drop through slots onto
the screens, where they are carried by the movement of the
drum and feed spirals and then pass through the screens to
the respective hotbins without loosing heat, but absorbing the
radiated energy.
to detailed
DESIGNING for Your needs
Your project is in good hands with us, starting from our
PLANNING & DEVELOPMENT
CSD 1500 - 3D Mixer model CSD 2500 - Mixer manufacturing
up to quality
MANUFACTURINGof your plant
Including
TEST ERECTION
followed by quick
COMMISSIONING & OPERATOR TRAINING
and finalized with happy customers during the
OPENING CEREMONY
Your LINTEC plant for decade-long use of the equipment ...
Service and Presence
Worldwide installations of LINTEC plants are accompanied, in parallel, with a dealer and service network. Today, LINTEC customers can depend upon 25 service centres in 21 countries.The investment in LINTEC equipment is assured by large parts inventory held not only at the main factory but also with branch offices in various countries. This together with online access to the plant, operating seminars and localised service personnel further enhances the investment.
Bauma 2004, Munich, CSD 1500 & CC 2000Doroga 2003, Moscow
Big 5, Dubai Bauma 2006, Shanghai
Advantages of LINTEC containerised mixing plants
• Small plant area• Fast erection • Easy dismantling• Low transport costs• No concrete foundations required• Lower energy consumption • Long lifetime components• Equipment housed in weather resistant containers• Low noise, smell and dust emission levels• Very rigid and compact design• Easy access to all plant compo- nents on each container floor• Exceptional maintenance and service access
Germany, CSD 3500 - 270 t/h Azerbaijan, CSD 2500 - 160 t/h Bosnia, CSD 1500 - 120 t/h
Russia, CSM 3000 - 240 t/hGeorgia, CSD 1500 - 120 t/h Qatar, 2 x CSD 3000 - 240 t/h
Iran, CSD 1500 - 120 t/h Poland, CSD 3000 - 240 t/hSudan, CSD 1500 - 120 t/h
England, CSD 2500 - 160 t/h Latvia, CSD 1500 - 120 t/hIndia, CSD 2500 - 160 t/h
Hungary, CSD 2500 - 160 t/h Lithuania, CSD 1500 - 120 t/h Ukraine, CSD 3000 - 240 t/h
Authorized representative:
LINTEC GmbH & Co. KGBerlin BranchLankwitzer Strasse 9D-12107 BerlinGERMANYPhone: +49 30 766 859 22Fax: +49 30 766 838 53E-mail: [email protected]: http://www.lintec-gmbh.de
LINTEC GmbH & Co. KGAlter Postweg 28D-21614 BuxtehudeGERMANYPhone: +49 4161 866 0Fax: +49 4161 866 188E-mail: [email protected]: http://www.lintec-gmbh.de
IPS-LINTEC ASIA PACIFIC PTE LTD71 Tech Park CrescentTuas Tech ParkSINGAPORE 638072Phone: +65 6863 11 11Fax: +65 6863 38 11E-mail: [email protected]: http://www.ips.com.sg
LINSTAL Spólka z o. o. Ul. Tarnopolska 1268-320 Jasien Województwo, LubuskiePOLANDPhone: +48 68 3711 620Fax: +48 68 3711 621E-mail: [email protected]: http://www.linstal.net
Jiangsu LINTEC Engineering Equipment Co. Ltd.No. 10 Likang East Road,Meijia Industrial Park, Ligang Town, Jiangyin City 214444Jiangsu ProvinceP. R. CHINAPhone: +86 510 8605 15 50Fax: +86 510 8605 18 53E-mail: [email protected]: http://www.lintec-asphalt.cn
LINTEC GmbH & Co. KGMoscow Branchul. Rustaweli, 14/6127254 MoscowRUSSIAPhone: +7 495 619 05 55Fax: +7 495 619 05 33E-mail: [email protected]: http://www.lintec-gmbh.ru