LEAN MANAGEMENT Asia Lean Manufacturing Awareness Series Date – 31st Aug to 4th Sept 2015 Time – 10 am to 5 pm Venue –NIESBUD Campus , Noida

5 – DAYs # INTERNATIONAL LEAN MANUFACTURING PRACTITIONER

Organized by – NIESBUD & EnKing International Technical Academy

For the implementation of Lean Management and development of

Lean Thinking network, both organization (NIESBUD &

ReXchange) has organized International Lean Manufacturing

Practitioner certificate course.

Designed for the Lean champions, change managers and

improvement project facilitators and leaders, this course now

includes national and international industries case studies of

successful lean implementations.

At the core of all successful improvement projects is the adoption

of a proven Lean implementation framework. This course enables

you to follow The Lean Transformation Model step-by-step

through the five dimensions that will result in value creation and

improved performance.

Asia Lean Manufacturing Awareness Series

India – Lean Manufacturing Competitiveness Program 5 – DAYs # INTERNATIONAL LEAN MANUFACTURING PRACTITIONER

By attending this course you will:

• Develop skills to successfully manage an

improvement program across your organization

• Understand the key elements for achieving

sustainable and continuous improvement

• See how other organizations have successfully

applied Lean through case studies

• Understand the required behaviors, role and

facilitation skills of Lean leaders that will engage,

align and empower your team in the improvement

program and work-based projects

• Learn about the foundation improvement tools and

techniques for flow and quality and how they are

selected and applied to achieve the best results and

outcomes

INTERNATIONAL LEAN

MANUFACTURING PRACTITIONER –

Certificate shall be issued by –

NIESBUD (Ministry of Skill Development and

Entrepreneurship, Government of India-New

Delhi)

NIESBUD Competency Certificate has National

recognition at All Govt. & Private Sectors.

ReXchange Global Solutions UG, Berlin –

Germany

ReXchange Competency certification has worldwide

Recognition. Our training & certifications are based

on methodology that has evolved as a result of our

extensive research and learning from having worked

with top organizations worldwide.

Day 1:Day 1:Day 1:Day 1: What is Lean Thinking

� The history of Lean and how it is applied

across all industry, sectors and processes

• Key Principles of Continuous Improvement

• The key frameworks, systems and models that

make up the Lean Body of Knowledge including

Lean

• The Lean Transformation Model

� Strategy and Process Improvement Strategy

• Value driven purpose and linking to strategy

• Deploying strategy to the process levels

� Process Improvement and Value Creation

• Customer value

• Value Stream Mapping (VSM) and simulation

• Customer value management

• Identifying the appropriate mapping tools and

techniques

Day 2Day 2Day 2Day 2:::: Process Improvement

� Foundation tools

• Workplace organization

• Visual management

• Standard and stable processes

• Managing by fact

• 5S, TPM, SMED, OEE

� Process Improvement

� Quality at source

• Building in quality by doing it right first time

• Six sigma and why quality is important

• The DMAIC framework for structured

improvement

• Authority to stop

Day 3:Day 3:Day 3:Day 3: Capability Development

• Facilitation skills and how to develop the team

• Problem solving and diagnostics

• Leading an improvement project

• Identify the required skill sets

• Developing capabilities

� Lean culture and mindset

• The basic beliefs

• What are the required mindsets

• Lean culture development

• Principles of change management

� Leadership Behavior and Management Systems

• Leadership characteristics for achieving effective and efficient

results

• Roles and responsibilities

• Effective management systems

• Aligning Purpose, Process and People to create value

• Creating process and problem ownership

• Project governance

Day Day Day Day 4444:::: Implementation Pathways

• How to approach the improvement project

• Measurement systems

• Making the improvement project visual

• Kaizen events and how they are best used

• Australian case studies of Lean and CI in action

� Lean in Action

• Lean tools and techniques reviewed

Presentation by Lean Thinkers of how they approached their Lean

project implementation

Day 5Day 5Day 5Day 5:::: Strategy, Planning and Final assessment

• Lean Assessments

• Issues identification

• Assumptions underlying the implementation plan

• Test ( Certification Exam)

� Detailed Expert lectures on Lean Manufacturing Techniques

approved by MSME DC scheme

• 5S System

• Visual Control

• Standard Operating Procedures (SOPs)

• Just in Time (JIT)

• KANBAN System

• Cellular Layout

• Value Stream Mapping

• Poka Yoke or Mistake Proofing

• Single Minutes Exchange of Dies or Quick

• Changeover (SMED)

• TPM (Total Productive Maintenance)

• Kaizen Blitz or Rapid Improvement Process

Asia Lean Manufacturing Awareness Series

India – Lean Manufacturing Competitiveness Program 5 – DAYs # INTERNATIONAL LEAN MANUFACTURING PRACTITIONER

You need this course if you are a …

• Quality/ Quality management consultants and wish to become Lean Manufacturing Consultant.

• Top and middle level management personnel of small, medium and large scale companies.

• Production/Maintenance/Quality/Materials managers and executives.

• Quality Assurance Engineers, Project Managers, Team leaders, Software Professionals, Practitioners, Software Quality Assurance team members and Senior Management

• Management team of Organizations who intend to implement and practice Lean Manufacturing

• Future managers including management students

Potential Advisory Business Estimation

in India @ INR 360 Crores

• Number of Manufacturing SME – approx. 1 Crore

• Potential Clusters – approx. 1,000.

• Approved Cluster Advisory charges – INR 36 lacs

• Each Cluster Govt of India contribution – 80% of

• consultant fee

• Potential Advisory market size – INR 36 lacs x 1,000 clusters = INR 360 Crores+

Our Success Story... Three Successful training programs conducted …..

1. Program 1 – 8th Dec to 12th Dec 2014

2. Program 2 – 23rd to 25th March 2015

3. Program 3 – 29 June to 3 July 2015

4. Program 4- 31 Aug to 4 Sept 2015 ( scheduled to be conducted )

Benefits avail by the delegates after joining the Training

Programme.

• Implementation of Lean Management Practice in the

organization and reduce production cost

• Practitioner has joined management consultancies

• Managers have upgrade their skills and able to perform better

as compare to before.

• Designing a personalized action plan for your organization

5555 DAYS EXTENSIVE TRAINING IN INDIADAYS EXTENSIVE TRAINING IN INDIADAYS EXTENSIVE TRAINING IN INDIADAYS EXTENSIVE TRAINING IN INDIA

Date – 31st Aug to 4th Sept 2015

From – 10 am to 5 pm

Certification Exam – 2 Hours at 5th day

Venue – NIESBUD Campus

A-23, Sector-62 Institutional Area, Noida – 201309

NCR of Delhi, U.P, India

Programme Fees: INR 40,000 (Excl. of taxes) for first 10 delegates INR 45,000 (Excl. of taxes) for rest delegates (40% certification charges & 60% study material copyright charges) Above charges includes noon meals, training material, etc. Accommodation facility is available on request – single room @

INR 2000/ day & double sharing room @ INR 1600/day/delegate. Mode of Payment: Cash/ NEFT/ DD/ Credit Card CC Payment Link:

https://www.payumoney.com/webfronts/#/index/enkingint

For More Details You May Contact To: Manish Dabkara EKI Energy Services Ltd. M: +91 9907534900 E: manish@enkingint.org Divya Aggarwal NIESBUD, Ministry of Skill Development and Entrepreneurship M: +91 88 26 89 43 78 E: rinki.divya@gmail.com

Asia Lean Manufacturing Awareness Series

India – Lean Manufacturing Competitiveness Program 5 – DAYs # INTERNATIONAL LEAN MANUFACTURING PRACTITIONER

Participants from various Organizations

EKI Energy Services

Limited

Automotive

Component

Manufacturers

South Gujarat

Productivity Council

Escorts Construction

Equipment Ltd

A Network Centre of Steinbeis GmbH & Co.

KGfur Technologietransfer, Germany

True Quality Certifications

Private Limited

Chartered

Accountant

35%

Industrial

Organization

45%

Quality

Consultants

15%

Students

5%

Participants Profile

Chartered Accountant Industrial Organization

Quality Consultants Students

Other Prestigious Clients …….

o MABEC

o Gulati Udhyog

o SRI RAM GOYAL & CO (CA)

o SSAR & ASSOCIATES (CA)

o Surya Springs

o M.KHANNA & CO. PVT.LTD

o Sage Metals Limited

o Genesis Enviroman Pvt. Ltd

o Coltandgrow.com

o Shop to Top Consultancy Services

Extra Paper for notes ……….