ascent® ams dc power supplies: 30, 40, and …...as manufacturing techniques advance, new materials...

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ASCENT® AMS DC POWER SUPPLIES 30, 40, AND 60 KW STABLE POWER DELIVERY THROUGH EXTREME ARC CONDITIONS FOR HIGHLY REPEATABLE FILMS

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Page 1: ASCENT® AMS DC POWER SUPPLIES: 30, 40, AND …...As manufacturing techniques advance, new materials and cathode designs pose greater challenges to process stability and film repeatability

ASCENT® AMS DC POWER SUPPLIES 30, 40, AND 60 KW

STABLE POWER DELIVERY THROUGH EXTREME ARC CONDITIONS FOR HIGHLY REPEATABLE FILMS

Page 2: ASCENT® AMS DC POWER SUPPLIES: 30, 40, AND …...As manufacturing techniques advance, new materials and cathode designs pose greater challenges to process stability and film repeatability

Ascent® AMS power supplies deliver stable, repeatable power, regardless of process material or cathode design. Page 2

Page 3: ASCENT® AMS DC POWER SUPPLIES: 30, 40, AND …...As manufacturing techniques advance, new materials and cathode designs pose greater challenges to process stability and film repeatability

As manufacturing techniques advance, new materials and cathode designs pose greater challenges to process stability and film repeatability. Ascent® AMS power supplies deliver stable, repeatable power, regardless of process material or cathode design.

FEATURES

— ARC MANAGEMENT SYSTEM™ (AMS) TECHNOLOGY—CUSTOMER PRE-SETS FOR METAL AND CERAMIC TARGETS

— SET POINT COMPENSATION™ TECHNOLOGY

— ARC SYNC® TECHNOLOGY—MASTER/SLAVE UP TO 12 UNITS

— ETHERNET, DEVICENET™, PROFIBUS®, RS-232/485, AND ANALOG COMMUNICATIONS

— VIRTUAL FRONT PANEL (VFP) SOFTWARE, REMOTE CONTROL PANEL, AND PASSIVE-DISPLAY FRONT PANEL INTERFACES

— ROHS, CE, NRTL, SEMI S2, AND SEMI F47 COMPLIANCE

• High film quality and throughput• Reduced film, substrate, and equipment

damage• Stable throughput and power delivery

under extreme arcing conditions• Easy integration and control

APPLICATIONS SPUTTERING FOR SOLAR, FPD, SEMI, INDUSTRIAL, AND WEB COATING PROCESSES

Page 3

Page 4: ASCENT® AMS DC POWER SUPPLIES: 30, 40, AND …...As manufacturing techniques advance, new materials and cathode designs pose greater challenges to process stability and film repeatability

INDUSTRY-LEADING ARC MANAGEMENT

Many insulative target materials used in magnetron PVD processes produce up to thousands of arcs per second—a level that requires more than the rudimentary detection and handling that conventional arc management provides.

With three key innovations—Arc Management System™ technology, Set Point Compensation™ technology, and Arc-Sync™ technology—Ascent AMS power supplies enable the use of new target materials, with reduced film and equipment damage, stable throughput, and the ability to synchronize the arc responses of connected units.

ARC MANAGEMENT SYSTEM™ (AMS) TECHNOLOGY

AE’s proprietary AMS technology preserves film quality and repeatability, even under extreme arcing conditions. These enhanced arc handling capabilities enable success with newer materials, such as AZO and IGZO.

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5 1.5 2.5 3.5

Time/µSec

Vo

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CurrentVoltage

Arc Response at 30 kW

Fast Detection, Shutdown, and Recovery from Arc Events

› Automatic arc handling eliminates need to adjust arc management parameters.

› Primary arc response quickly removes power from arcs.

› Secondary arc response cools surface and quenches secondary arcs.

› Controlled power recovery minimizes over-shoot and secondary arcs.

› Low stored energy—less than 0.4 mJ per kW—reduces arc impact on the process.

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Page 5: ASCENT® AMS DC POWER SUPPLIES: 30, 40, AND …...As manufacturing techniques advance, new materials and cathode designs pose greater challenges to process stability and film repeatability

ARC-SYNC™ TECHNOLOGY

For use with multiple-cathode systems, Arc-Sync™ technology coordinates the arc responses of up to 12 connected Ascent AMS units (up to 720 kW).

Cathodes

Ascent® AMSArc-Sync™ Control

Master-SlaveConnection

Ascent® AMSMaster Unit

SET POINT COMPENSATION™ (SPC) TECHNOLOGY

Ascent AMS power supplies feature a patented algorithm that improves power-delivery repeatability and maintains sputter rate by automatically adjusting power output to compensate for arc shutdowns.

Paverage

0 kW

35 kW

0 kW

50 µsec0 µsec

50 µsec0 µsec

15 sec 30 sec 45 sec 1 min

30 kW

With SPCWithout SPC

Power Delivery Over Time

Instantaneous Power WITHOUT SPC

Instantaneous Power WITH SPC

Power on Arc extinguish time

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Page 6: ASCENT® AMS DC POWER SUPPLIES: 30, 40, AND …...As manufacturing techniques advance, new materials and cathode designs pose greater challenges to process stability and film repeatability

DIMENSIONAL DRAWING

PULSAR® ACCESSORY

The available Pulsar® accessory enables unipolar pulsing up to 20 kHz.

GENERAL SPECIFICATIONS ASCENT® AMS 30 KW ASCENT® AMS 40 KW ASCENT® AMS 60 KWInput Power 400, 440, or 480 VAC (±10%), 50/60 Hz

Output Voltage Up to 1000 V

Output Current Up to 120 A

Min Output Current 1 A at 400 W 2 A at 600 W

I/O Communication Ethernet, DeviceNet™, Profibus®, RS-232/485, analog, Virtual Front Panel (VFP) software, remote control panel, and passive-display front panel

Weight ~61.5 kg (136 lb)

Mounting 48.26 cm (19"), rack mountable, 6U height

Cooling Air Temperature 40°C (104°F) max

Cooling Water Temperature 35°C (95°F) max

Compliance EU RoHS, CE, NRTL, SEMI S2, SEMI F47

Page 6

Page 7: ASCENT® AMS DC POWER SUPPLIES: 30, 40, AND …...As manufacturing techniques advance, new materials and cathode designs pose greater challenges to process stability and film repeatability

MDXII

Summit®

Ascent®

Ascent® AMS

Original DC Products

Today’s DC Products

MDX

Pinnacle®

30 kW + DCDCDC0 to 30 kW

Pinnacle®

Evolution of Advanced Energy® DC Innovation

Page 7

Page 8: ASCENT® AMS DC POWER SUPPLIES: 30, 40, AND …...As manufacturing techniques advance, new materials and cathode designs pose greater challenges to process stability and film repeatability

AE World Headquarters1625 Sharp Point DriveFort Collins, Colorado 80525

1 800 446 9167+1 970 221 4670

[email protected]

Specifications are subject to change without notice. ©2015 Advanced Energy Industries, Inc. All rights reserved. Advanced Energy®, Arc Management System™, Arc-Sync™, Ascent®, Pinnacle®, Pulsar®, Set Point Compensation™, and Summit® are U.S. trademarks of Advanced Energy Industries, Inc. DeviceNet™ is a trademark of the Open DeviceNet Vendor Association, Inc. (ODVA). Profibus® is a trademark of Profibus and Profinet International (PI).

ENG-AscentAMS-230-01 11.15