as- koke mill thyssenkrupp ... cooling unit: factory automation application report: ......

AS-Interface

Application collection

Application area:

• Material Handling

User/Location:

• Opel, Rüsselsheim

• Overhead conveyor

Task definition:

• Overhead conveyor and

floor transport systems

controlled with

AS-Interface

• Integration of AS-

Interface Safety at Work

• Reducing wiring

• Easy expandability

• Extended network

Automotive: Material Handling

Application report: Pepperl+Fuchs GmbH

Application area:

• Manufacturing

technology

User/Location:

• Pittl Metallwerke,

Fulpmes

• Metal processing

Task definition:

• Rebuilding all safety

related equipment in the

existent production plant

to AS-Interface

• Integration of Safety at

Work

• Flexible expandability

Automotive: Manufacturing Technology


Application area:

• Factory automation

User/Location:

• Holzwerke Wimmer,

Pfarrkirchen

• Process technology

Task definition:

• Manufacturing facility for

wood pellets

• Integration of emergency

shutdown

• Easy remote control

• Enhanced productivity

through fieldbus

technology

Renewable Energies: Manufacturing Technology

Application report: Siemens AG

Application area:


• Automotive

User/Location:

• Scania Nederland B.V,

Zwolle


• Assembly line

Task definition:

• Installation of Castor-

Pollux lines

• Process availability

through AS-Interface and

AS-i Safety at Work

• Controlling and

monitoring of the

complete communication

• Constant function control

Truck-Production: Assembly, Material Handling

Application report: ifm electronic gmbh

Application area:

• Process automation

User/Location:

• Shell Deutschland,

Grasbrook


• Gas and lubricant

production

Task definition:

• Modernization with

fieldbus technology

• Oil-resistant materials

• Operational at

temperatures between

-20°C and+70°C

• Simplification of process

flow

Oil and Gas: Process Automation


Application area:

• Material handling

• Drive technology

User/Location:

• Airport Beijing

• Luggage logistics

Task definition:

• Controll of baggage

conveyors using AS-

Interface

• Integration of emergency

stops

• Minimization of downtime

• Reduced wiring effort


Airport: Baggage Logistics


Application area:

• Manufacturing


• Automotive

User/Location:

• Osram

• Lighting products

Task/Definition:

• Expansion of production

line

• Expansion of the

AS-Interface network

• Usage of Extension Plug

Illuminant production: Manufacturing Technology


Application area:


User/Location:

• Thyssen Krupp

• Manufacturing

technology

• Electro pneumatic

Task/Definition:

• Flexible production

systems

• Flexible installation

• Reduction of wiring errors

Robotic Cells: Factory automation

Application report: Kuhnke Automation GmbH & Co. KG

Application area:


User/Location:

• Merck, Gernsheim


• Pigment production

• Chemical Industry

Task/Definition:

• New Pigment center

• Goal setting: Efficiency,

sustainability, and

investment security

• Fully automated

production facility

Chemical Industry: Process Automation

Application report: AS-International Association

Application area:

• Factory Automation

• Manufacturing

technology

• Machine tools

User/Location:

• Burkhardt+Weber

machining center

• Manufacturing

technology

• Safety technology

Task/Defintion:

• 40% cost-reduction

through AS-Interface

• Additional 10% cost

reduction through AS-i

Safety at Work

• User friendly online-

diagnostics

Machine building: Manufacturing Technology

Application report: Leuze electronic GmbH + Co KG

Application area:

• Theme park

• Rollercoaster


User/Location:

• Six Flags theme park,

Chicago

Task/Definition:

• Robust controls

• Universal compatibility

• Absolute transmission

reliability

• Emergency stop

technology

Team Park Rides: Safety Technology


Application area:


• Freezer High bay

warehouse

• Logistics center

• User/Locaction:

• Confectionary

• Coppenrath&Wiese,

Osnabrück

Material Handling

Task/Definition:

• Decentralized control

• Low installation

complexity

• Automated addressing

High Bay Warehouse: Logistics

Application report: SEW-EURODRIVE GmbH & Co.

Application area:

• Crash test facility


User/Location:

• Car crash testing Opel,

Rüsselsheim

Task/Definition:

• Modernization,

streamlined maintenance

• Efficient Safety

technology

• Cost reduction

Car Crash-Test: Factory Automation


Application area:

• Automotive supplier


User/Location:

• Getrag, Rosenberg

• BMW supplier

Task/Definition:

• Conveyor system for

passenger vehicle

transmission production

• Rationalized production

flow

• Streamlined and

economical

decentralization

• Conveyor efficiency

Automotive: Factory Automation

Application report: Wieland Electric GmbH

Application area:



User/Location:

• Postal distribution center

Brussels

• Postal logistics

Task/Definition:

• Letter sorting

• Reaction time of 3 msec

• Increased productivity

Distribution Center: Factory Automation


Application area:

• Theme park

• Roller coaster


User/Location:

• Europapark Rust

Task/Definition:

• Control system update

• Updated safety

technology components

• Personnel and machine

safety with ASIsafe

Team Park Rides: Safety Technology


Application area:


• Specialty machine

manufacture

User/Location:

• Queins & Co., Monschau

• Taping head machine

Task/Definition:

• Extreme application

conditions

• Stranding machines with

AS-Interface on the

rotation section

• Reliability

Specialty Machines: Factory Automation


Application area:


• Specialty machine builder

• Beverage industry

User/Location:

• KRONES AG,

Neutraubling

• Labeling plant

• Safety at Work

Task/Definition:

• Fewer cables

• Lower cost

• Reduction of cabinet

space

• Simplified engineering

• Combined stadard and

safety application


Beverage Industry: Process Automation

Application report: Leuze electronic GmbH + Co KG

Application are:



User/Location:

• Koke mill ThyssenKrupp


• Safety at Work

Task/Definition:

• Modernization of

automation and safety

technology in six weeks

• Reduced installation effort

• Significant cost reduction

with simultaneous increase

in productivity

Metallurgy: Process Automation


Application area:


• Gas- and lubricant

production

User/Location:

• Large process plant

Rhein-Main

• ATEX, fuel depot

Task/Definition:

• Reduced cost networking

of production plants

• Time savings during

implementation phase

• Significant cost reduction

combined with productivity

increase

Oil and Gas: Process Automation


Application area:


• Construction technology


User/Location:

• Iveco Magirus AG, Ulm

Task/Definition:

• Rebuilding of the entire

conveyor system using

bus technology

• Modernization of drives,

control, and safety



Application area:


• Manufacturing

technology

• Machine tools

User/Location:

• TRUMPF

Task/Definition:

• Machine monitoring with

only one safe sensor

• Safety technology with a

high degree of flexibility

• Few basic components

Machine Building: Factory Automation

Application report: SICK AG

Application area:

• Building automation


• Baggage logistic

User/Location:

• Beijing Capital

International Airport

Task/Definition:

• 70 km material handling

installation

• Robustness against

external factors

• Installation efficiency

• Easy maintenance

Airport: Building Automation


Application area:


• Test engineering

• Valve test bench

User/Location:

• Schubert&Salzer,

Ingolstadt

Task/Definition:

• New concept for control

and measurement data

• Cost efficiency

• Simplicity

• Flexibility

Test Engineering: Process Automation

Application report: : Bihl+Wiedemann GmnH, Schubert & Salzer Control Systems AG

Application area:

• Manufacturing

technology

• Cooling unit

• Machining center

User/Location:

• Deckel Maho

Gildemeister, Büren

Task/Definition:

• Combined cabinet-field

solution

• Cost efficiency


• Reduced installation time

• Continued use of existing

safety concepts

Cooling Unit: Factory Automation

Application report: Murrelektronik GmbH

Application area:

• Silo storage


User/Location:

• Meneba, Rotterdam

• Food and fodder

production

Task/Definition:

• Modernization of silo and

bulk material handling

• Simple electromechanics

• Easy maintenance

Silo Storage Facility: Process Automation


Application area:

• Bottling machine

• Labeling machine


User/Location:

• Bottling machine

• Food and beverage

industry

Task/Definition:

• Flexible machinery

concept

• Reduced wiring

• Safety networking

Beverage Industry: Factory Automation

Application report: ABB STOTZ-KONTAKT GmbH

Application area:

• Packaging technology

• Safety technolgoy

User/Location:

• Ropak Manufacturing,

USA

• Packaging machine

• Safety at Work

Task/Definition:

• Optimizing a highspeed

double volume machine

for shaping, filling and

sealing

• Minimizing hardware and

wiring expenses

• Safety concept

Packaging: Factory Automation


Application area:

• Packaging technology


User/Location:

• Packaging machines

Task/Defintion:

• Implementing with

optional use of handheld

• Efficient wiring concept

• Time saving

Material handling: Factory Automation


Application area:


• Identification

User/Location:

GETRAG Ford

Transmissions, Köln-

Niehl,

• RFID-System

Task/Definition:

• Plant modernization

• Increased efficiency

through modern RFID

solution

• Efficient installation

through AS-Interface



Application area:



• Production technology

User/Location:

JTI, Trier

Task/Definition:


implemented with AS-

Interface

• Efficient material handling

with easy communication,

drive and control solutions

Tobacco Industry: Process Automation


Application area:



• Production technolgoy

User/Location:

Salomon Automation

Logistic systems

Task/Definition:

• Efficient automatic

logistic systems

Logistic Systems: Factory Automation

Application report: ICS Industrial Communication Solutions GmbH

Application area:

• Machining center

• Manufacturing

technology


User/Location:

Deckel Maho Gildemeister,

Büren

Logistic systems

Task/Definition:

• Machine concept

modernization

• Simplified installation

Machining Center: Factory Automation

Application report: Murrelektronik GmbH

Application area:

• Robot cells

• Manufacturing

technology


User/Location:

Kaeser Kompressoren,

Coburg

Production line

Task/Definition:

• Automated production

line

• Efficient and easily

implemented safety

concept

Robot Cells: Factory Automation

Application report : ABB STOTZ-KONTAKT GmbH

Application area:

• Underground stations

• Public transport

• Escalators, moving

walkways

User/Location:

Essener Verkehrs AG

central control system

Task/Definition:

• Control and monitoring of

technical equipment in 35

underground stations

with integrated control

system

Traffic Technology: Transportation

Application report : ifm electronic gmbh

Application area:


User/Location:

Manufacturing functional

fibers

Task/Definition:

• Greenfield isntallations

• Valve cluster

• Robustness, reliability,

minimal maintenance

times

Textil Industry: Factory Automation

Application report : Festo AG & Co. KG

Application area:


• Manufacturing

technology

User/Location:

Dairy industry

Camembert production

Task/Definition:

• Equipment with robust

components for

production areas with

strict hygienic standards

• Efficiency and continuity

of communication

Food and Beverage: Process Automation

Application report : ifm electronic gmbh

Application area:


• Logistic systems

User/Location:

Getriebebau Nord

Safety technology

Task/Defintion:

• AS-i Safety used

throughout a new Sorting

Transfer Vehicle (STV)

plant

Logistic Systems: Factory Automation

Application report : Leuze electronic GmbH + Co KG

Application area:


• Cleaning system


User/Location:

Bayern Fass, Aichach

Safety technology

Task/Definition:

• Cost-effictive realization

of the IBC (Industrial Bulk

Container) and control

system

Cleaning System: Process Automation

Application report : Festo AG & Co. KG

Application area:


• Wastewater, sewage

plant

User/Location:

Haase Energietechnik,

Neumünster

Task/Definition:

• Space saving and flexible

automation of reverse

osmosis units

Water Treatment: Process Automation

Application report : Siemens AG

Application area:

• Registration system

• RFID

• Target registration

User/Location:

Lions Club,

Friedrichshafen

Task/Definition:

• RFID system with fully

automatic target

registration utilizing

AS-Interface

Counting System : Others

Application report : ICS Industrial Communication Solutions GmbH

Application area:

• Manufacturing

technology


User/Location:

WKW, Erbslöh

Task Definition:

• New trim production line

with AS-interface

• Safety technologoy with

ASIsafe


Application report : Siemens AG

Application area:

• Manufacturing

technology


• Paint finishing system

User/Location:

Sturm Gruppe

Task/Definition:

• Realization prototype

system

• Painting of toy cars


implemented using AS-

Interface Safety at Work


Application report : Bihl + Wiedemann GmbH

Application area:

• Construction lines

• Metal Working

• Electric motor production

User/Location:

• Bosch Power Tools

Leinfelden/Echterdingen

Task/Definition:

• AS-i Safety at Work

• Quick and easy design,

installation, and operation

Production Line: Specialty Machine Building

Application report : Georg Schlegel GmbH & Co. KG

Application area:

• Cheese production

User/Location:

• Fromagerie Bel, Cléry le

Petit, Meuse, France

Task/Definition:

• Facility expansion

• 180 valve tops

• Enhanced diagnostic s

• Reduced installation

effort

Food and Beverage Industry: Dairy Products

Application report : Bürkert Fluid Control Systems

Application area:

• Wafer production

User/Location:

• Meyer Burger

Task/Definition:

• Safety technology AS-i

Safety at Work

• Significantly reduced

mounting and wiring

effort

• Operational testing/one

system tests all safety

relevant components

• Integrated latching safety

door lock for harsh

environments

Wafer Production: Factory Automation

Applikationsbericht: Euchner GmbH + Co. KG

Application area:

• Fermentation Plant

User/Location:

• Groot Zevert Vergisting

BV

• Fermentation plant

Task definition:

• Cogeneration induced

transformation of organic

waste into power, heat,

and fertilizer

• Innovative control and

wiring concept with AS-

Interface

• Optimized status based

maintenance

• Minimizing the number

and severity of and time

required for maintenance

operations = reduced

downtime

Fermentation Plant

Application report: ifm electronic

Application area:

• Control of EX-area

User/Location:

• Bio-pharmaceutical

industry

• Worldwide operating

pharmaceutical and bio

enterprise

Task definition:

• Controlling the plant’s

EX-rated production

areas for pharmaceutical

and biological products

• Fast installation and easy

instrumentation

• AS-Interface results in a

reduced network loading

of the upper level field

bus

• Large scale installation;

AS-Interface replaces a

significant number of

parallel wired devices

Bio-Pharmaceutical-Industry

Application report: Pepperl+Fuchs

Application area:

• Acoustic test bench

User/Location:

• Specialty machines

manufacturer

• Böhmer Maschinenbau

GmbH, Steinebach near

Cologne

Task definition:

• Failsafe communication

over AS-i

• Economical and flexible

solution

• Construction

simplification

• Reduced installation cost

• Automated

documentation

• Optimization of the test-

bench

Specialty Machines: Acoustic Test Bench

Application report: Siemens

Application area:

• Special purpose machine

manufacturer

Producer:

• GROB-Gruppe,

Mindelheim

Definition:

AS- Interface is used in all

types of machines from

GROB-Gruppe.

Special Purpose Machine Manufacturer

Application report: GROB-Gruppe

Application area:

• Beer production

User/Location:

• Brewery, Andalusia/Spain

Task/Definition:

• Greenfield installation

• 5000 valve tops

• Simplified installation


Food and Beverage: Process Automation

Application report : GEA Mechanical Euqipment

as- koke mill thyssenkrupp ... cooling unit: factory automation application report: ......

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