artisan and specialty cheese: in america & at wegmans conference/05... · 2.humidity 3.fresh...

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Artisan and Specialty Cheese: in America & at Wegmans Dairy Practices Council Annual Conference November 10, 2017

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Page 1: Artisan and Specialty Cheese: in America & at Wegmans Conference/05... · 2.Humidity 3.Fresh Air 4.Time 5.Care …is the combination of these five elements ... Cheese Shop- Misting

Artisan and Specialty Cheese:in America & at Wegmans

Dairy Practices Council Annual Conference

November 10, 2017

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What is “Artisan or Specialty” Cheese?

6/17

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Artisanproduced by hand in small

batches with particular attention to the tradition of

the cheesemaker’s art; as little mechanization as

possible

SpecialtyLimited production with particular attention to

flavors and textures

The leader in promoting and supporting American cheeses

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Page 5: Artisan and Specialty Cheese: in America & at Wegmans Conference/05... · 2.Humidity 3.Fresh Air 4.Time 5.Care …is the combination of these five elements ... Cheese Shop- Misting
Page 6: Artisan and Specialty Cheese: in America & at Wegmans Conference/05... · 2.Humidity 3.Fresh Air 4.Time 5.Care …is the combination of these five elements ... Cheese Shop- Misting
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Our Vision

We will sell the best cheeses in the world, perfectly ripened. Our

passionate people will welcome customers as everyday friends who

trust our suggestions.

1/17

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• To improve the quality of many of the cheeses Wegmans carries, most importantly Soft Ripened cheeses

• To simplify ordering of imported cheeses for the stores

• DIFFERENTIATION!!• Only retailer in the USA with

Cheese Caves• Create cheeses that are unique

to Wegmans

Overview of Wegmans Cheese Caves

Why Build Cheese Caves??

2/8

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Affinage… but… What is Affinage?

The craft of Affinage consists of leading a cheese to the best quality it can attain, often translated to cheese maturing or ripening.

This is accomplished by controlling the environment of the cheese such as temperature and humidity in a “cave”. The affineur is the master behind this environmental control to bring the cheese to its best quality.

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Affinage…

During ripening, we can observe:- Development of taste, smell;- Change of the texture;- Formation of the rind;- The appearance of the color.

LEFT: Very Ripe RIGHT: Not Ripe

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Brie Room

Cave #7

Cave #1

Cave #2

Cave #3Cave #6

Cave #5

Cave #4

Finished Product Storage

Order Fulfillment

Clean

Equipment Rm

Unwrapping

RoomReceiving Rm

Equipment Cleaning Room

Maintenance

& Storage

Electric &

Controls

Corridor

Sh

ipp

ing &

Rec

eivin

g C

orr

idor

Lab

& Office

Changing

Room

Men

Women

Equipment

Rm

Main

Entrance

Kitchen

Tasting / Training

rm

CIC CIC

CIC

CIC

Shipping & Receiving Corridor

Cremeux de Bourgogne - 556894

Pro

duct

ion

Pack

date

Depart E

uro

Lark

in (R

ungis

, Fra

nce

)

Arr

ives

at Lark

in U

SA

(Tuesd

ay)

Arr

ives

at W

egm

ans

Cave

s (F

riday)

Optim

al R

ipenin

g T

ime in

Cave

sTarg

et D

ate

into

sto

res

Must Is

sue D

istr

ibution

Fin

al P

roduct

Ass

ess

ment

3/16 3/24 3/28 4/11 4/14 5/1 5/8 5/25

0 8 12 26 29 46 53 70

Optimal Ripening Optimal Time to Sell Product

RIP

EN

ES

S

Dates

Days From

Production

Production & TransportCave Ripening &

Transfer to WarehouseDistribution In Stores

70 Days,

Supplier'sBest By Date

Peak of Perfection

Initial

Product Assessment

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5 “Ingredients” to Success!

Need to control…

1. Temperature2. Humidity3.Fresh Air4.Time5.Care

…is the combination of these five elements that creates affinage.

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2 Weeks of Affinage for 1916

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Our Cheese Caves Products

Wegmans Exclusive AFF’s produced in the caves

*Wegmans 1916 – Aged Goat

Oro Cremoso – Washed Taleggio

Affidelice – Washed Rind

Holiday in Italy – Washed Rind

*Hudson Valley Jewel – Soft Ripened

3 Cheese Categories

AFF’s – Wegmans exclusive recipes aged & washed in the

cheese caves (5-7 items)

BRT’s – Triaged for quality & stored in the Brie Room (50-60 items)

BRW’s –6 Bries that follow a ripening recipe & stored in

the Brie Room until cheese is at peak of perfection for our stores

* Domestic

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Cheese Shop- Misting Case

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Holiday in Italy Video

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THE OBVIOUS CHOICE: TASTE OF THE SEASON

We are truly proud of these products…

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Wegmans-Cornell Partnership to Boost the Artisan and Specialty Cheese Industry in New York

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Project Goals

• Develop new levels of cheese-making competencies for artisan cheese manufacturers in NYS

• Develop the industry, make significant improvements in efficiencies and cost of production

• Improve quality and safety of artisan cheese

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Project Provided:

• environmental sampling of each facility for one year

• SOP development/support for the artisans and industry as a whole

• affinage support and education

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Partnership Outcomes

• Increase safety and quality of artisan cheese in NY

• Developed the model to share with industry, including American Cheese Society

• Increase the exposure of artisan cheese in NY

• Expand the economic development of the industry

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Level One Food Safety

• Consortium was developed between Lund Food Holdings, Inc., Wegmans Food Markets, Inc., and Whole Foods Markets, Inc..

• In cooperation with Cornell University

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Level One Food Safety

• Small processors need to produce safe food

• Small processors may have limited resources to devote to program development

• Recognition that smaller processors may need a stepwise approach to certification

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Level One Food Safety: The Audit

• Evaluated existing audit systems (SALSA, Everclean, and others)

• The three retailers worked to develop an audit that would fit their needs, with input from Cornell University

• Developed the Artisan Cheese Maker Level One Audit

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Level One Food Safety: The Audit

Purpose:

To develop and agree upon Level 1 (Basic) food safety standards for cheesemakers, primarily artisan/farmstead to be used by retailers

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Level One Food Safety: The Audit

• Regulatory Requirements

• HACCP and GMP’s are included

• Initial audit is not scored

• Corrective actions are required

• ‘Critical Deficiencies’ must be corrected before using the supplier

• Designed for ‘once certified, accepted everywhere’

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Level One Audits: Wegmans Examples

• Over 10 NEW Cheesemakers to market

• First Light Creamery: from one store to company-wide (95 stores)

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