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ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

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Page 1: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION

Instituto Superior Técnico – Lisboa 2014

João Ribeiro

Page 2: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

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INTRODUCTION

Lifting methods are used to transport fluid from a point of highest

pressure to the point of lowest pressure

Instituto Superior Técnico 29/05/2014

Natural lift Artificial lift

Are divided into:

The natural elevation usually occurs at the

beginning of productive life of the reservoir Does not occur by natural processes

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NATURAL LIFT

FACTORS THAT AFFECTS PRODUCTION BY NATURAL LIFT:

Fluid properties

• Viscosity

• Density

Productivity index of the well

Skin factor

Stimulation techniques

Control of the pressure drop into the reservoir

Page 4: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

Are used wells low pressure

Increase prodution

Main Techniques

Gas-lift

– continuous (GLC)

– intermittent (GLI)

Electric Submersible pump (ESP)

Sucker rod pump

Progressing Cavity Pumps

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ARTIFICIAL LIFT METHODS

29/05/2014 Instituto Superior Técnico

Page 5: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

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Selecting an Artificial Lift Method – Reservoir and well characteristics

Gas/ liquid ratio: A high GLR generally lowers the efficiency of pump-assisted lift

Viscosity: High-viscosity fluids can cause difficulty

Formation volume: Reservoir volume determines how much total fluid must be lifted –

Production Rate

Well depth: The well depth dictates how much surface energy is needed

Well deviation: Highly deviated wells may limit applications on some lift methods

ARTIFICIAL LIFT METHODS

Page 6: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

ARTIFICIAL LIFT METHODS

6 29/05/2014 Instituto Superior Técnico

Principle

Injecting high pressure gas into the production column

1. Gas-lift

Gasify oil Reduces

pressure

gradient

Decrease the

pressure in the

production column

Increase

flow

Page 7: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

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Continous gas-lift

Continuous gas injection

Intermittent Gas lift

Displacing liquid slugs with high-pressure

injection gás by well defined timings

• Controled Controlled at the surface

by controlling valve

If Productivity

index > 1,0

m3/day/Kgf/cm2

Se

lectio

n

No Yes

ARTIFICIAL LIFT METHODS

1. Gas-lift

Page 8: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

ARTIFICIAL LIFT METHODS

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Fonte: Adaptações de SILVA, 2002.

29/05/2014 Instituto Superior Técnico

1. Gas-lift

Page 9: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

Advantages:

• Can be used offshore and

onshore

• High sand content

• High ratio gas/oil

• Lowcost for deep wells

• Deviated wellbores;

• Most commonly method used

in the oil industry

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Disadvantages:

• The gas can not be corrosive

• Low distance between the well and

compressors

ARTIFICIAL LIFT METHODS

1. Gas-lift

Page 10: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

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Source: Adapted from SILVA, 2002

29/05/2014 Instituto Superior Técnico

ARTIFICIAL LIFT METHODS

2. Electric submersible pump

Page 11: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

Advantages:

Low investment

High flow

High-temperature wells (above 180°C)

High-angle and horizontal wellbores

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Disadvantages:

• Does not applied for wells that

procuce sand;

• Low rate gas/oil

• It is not appropriate for wells that

produce H₂S;

• Changing production rates requires

either a pump change

ARTIFICIAL LIFT METHODS

2. Electric submersible pump

Page 12: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

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ARTIFICIAL LIFT METHODS

3. Sucker rod pump

Page 13: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

Advantages:

Low operating cost

Used in well average production

or low production to High depth

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Disadvantages

Can not be used :

Highly deviated wells;

Offshore

Well low sand content

Wells low gas content

Low viscousity fluids

ARTIFICIAL LIFT METHODS

3. Sucker rod pump

Page 14: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

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ARTIFICIAL LIFT METHODS

4. Progressive Cavity Pump

Page 15: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

Advantages:

High efficiency for

viscosity fluids

Abrasive fluids

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Disadvantages:

• Well – low depth;

• Not recomented for

• Deviated wells;

• Wells produce Sand;

• Low temperatures

ARTIFICIAL LIFT METHODS

4. Progressive Cavity Pump

Page 16: ARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION · PDF fileARTIFICIAL-LIFT METHODS FOR OIL/GAS PRODUCTION Instituto Superior Técnico – Lisboa 2014 João Ribeiro

Top artificial lift methodns in Brazil

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Source: Adapted from PETROBRAS (2010)

ARTIFICIAL LIFT METHODS NUMBER OF APPLICATIONS

Natural 238

Continuos Gas Lift 538

Intermittent Gas lift 543

Sucker rod pump 5.849

Electric submersible pump - ESP 278

Progressive Cavity Pump 898

Others 130

Total 8.474

29/05/2014 Instituto Superior Técnico

TOP ARTIFICIAL LIFT METHODS IN BRAZIL

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Thank you for your attention

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João Ribeiro