articulating concrete mattress (acm) systems a proprietary method, articulating concrete mattresses...

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Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with either UV-stabilized rope or stainless steel cables to form a flexible mattress that can be connected to other mattresses to form modular protection systems. Different manufacturers construct elements in various shapes, sizes, and thicknesses. Most ACM systems have been lab tested, project histories documented, and manufacturer's support (including design and installation) are readily available. Very versatile, can be used for bank protection, grade control, channel lining, cart paths, fords, boat launches, and as a cover for exposed pipelines. Many projects require a geotextile filter underlayer. The entire mat system can be buried, and/or spaces between elements can be vegetated. ACM systems can be totally removed and reinstalled, an important consideration for pipeline repair. Can also be removed & reconfigured for changing stream conditions For grade control applications the downstream ends of the mat can be allowed to “float" and then self-adjust, (hinge) adjusting to local scour and/or knickpoint migration. Strong anchoring systems and/or deep keys at the upstream and upslope boundaries of the mat system are required. Knowledgeable and experienced designers, manufacturers, and installers are critical to project success. As with many techniques, the devil is in the details

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Page 1: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Articulating Concrete Mattress (ACM) Systems• A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied

together with either UV-stabilized rope or stainless steel cables to form a flexible mattress that can be connected to other mattresses to form modular protection systems.

• Different manufacturers construct elements in various shapes, sizes, and thicknesses. Most ACM systems have been lab tested, project histories documented, and manufacturer's support (including design and installation) are readily available.

• Very versatile, can be used for bank protection, grade control, channel lining, cart paths, fords, boat launches, and as a cover for exposed pipelines. Many projects require a geotextile filter underlayer. The entire mat system can be buried, and/or spaces between elements can be vegetated.

• ACM systems can be totally removed and reinstalled, an important consideration for pipeline repair. Can also be removed & reconfigured for changing stream conditions

• For grade control applications the downstream ends of the mat can be allowed to “float" and then self-adjust, (hinge) adjusting to local scour and/or knickpoint migration.

• Strong anchoring systems and/or deep keys at the upstream and upslope boundaries of the mat system are required.

• Knowledgeable and experienced designers, manufacturers, and installers are critical to project success. As with many techniques, the devil is in the details

Page 2: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

SUBMAR

MARSUB

SPECIFICATIONSMATTRESS TYPE: REVETMENTMATTRESS DIMENSIONS: 8’ X 20’ X 4½”MATTRESS WEIGHT: AIR 6,200 LBS, UNDERWATER 3,600 LBSCONCRETE DENSITY: 145 LBS. PER CU. FT., 4,000 PSI160 ELEMENTS: 5/8” ULTRA VIOLET STABILIZED COPOLYMER EXTRUDEDFIBER ROPE, MINIMUM TENSILE STRENGTH 9,500 POUNDS

8”

12”38o

4½”

Used primarily for inlanderosion control projects on

shorelines, streams & rivers.

Mats are connected with stainless steel cables or non-metal straps to create a unitized erosion control system. Additional benefits of this system are the ability to remove, replace, or relocate, if required.

Shape locks in plant roots

From the Submar, Inc. website

Page 3: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

400 feet of extruded copolymer rope unitizes the 160 mat elements to form this mat. Wire rope is also used in some designs.

From the Submar, Inc. website

Page 4: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Concrete is poured into the mold and elements are cast onto the fiber rope. Optional non-abrasive pads are attached for overlaying pipelines.

From the Submar, Inc. website

Page 5: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Quite flexible

Page 6: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Flexible Submar mini-mat modeled

by Cleophus

Page 7: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Quite flexible

Flexible Submar mini-mat on couch

Page 8: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Versatile!!

Page 9: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Mats can be transported by truck, barge, boat, & even helicopter.

From the Submar, Inc. website

Page 10: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Owingsville Discharge Mile Post 527.38

Lewis County, KY

I.E.C.A. Photo Contest1st Place - 2002

Challenge of Erosion Control

1st

On this hilly terrain near Morehead, Kentucky, vehicular traffic traversing this ROW has caused erosion, exposing two

30-inch pipelines.

From the Submar, Inc. website

Page 11: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

SONIC BEACONS

Beacons attached to the mat handling frame are used to position the

mats over the target.

Mechanical spreader frame used for

underwater installations.

From the Submar, Inc. website

Page 12: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

From: www.E-SenSS.com

www.E-senss.com

Page 13: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Overlapped & banded ACM

Key trench

Pix by Derrick

Page 14: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Downstream curve 5 months after installation. Pipelines are no longer visible in the creekbed. Mats

are not visible anywhere in this scenic reach of stream.

After mat installation, mats on the banks were backfilled to assist revegetation. Gravel was

placed over the mats in the creekbed.

Mats are installed and connectedprior to soil cover.Pipelines exposed in the creekbed.

Downstream curvebefore construction.

LOUISIANA DEPARTMENT OF WILDLIFE & FISHERIESSCENIC RIVER AUTHORITY

Designated “Louisiana Scenic Stream”Big Creek Crossing

Grant Parish, Pollock, LA

From Submar, Inc.

Page 15: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Before 1 Year Later

Dry Gully Crossing,Cypress,

Texas

Mats are buried for natural appearance

From Submar, Inc.

Page 16: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Before BeforeAfter Installation 3 YearsAfter Installation

5 Years After Installation

Raccoon CreekVermillion County, Montezuma, IN

SUB MAR

7 Years After Installation

EXCELLENT WILLOW GROWTH THROUGH ACM

From Submar, Inc.

Page 17: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

LookingUpstream

Reedy Creek @ MP 736.55Jones County, Sharon, Mississippi

SUBMAR

Before Installation During InstallationAfter Dewatering Creek

Gas Pipelines - Transco

1½ Years Later

After Installation3 MonthsAfter Installation

After Installation

Wetland looking good

Page 18: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Reedy Creek @ MP 736.55Jones County, Sharon, Mississippi

SUBMAR

Gas Pipelines - Transco

4½ Years Later

Wetland plants growing through

mat

Page 19: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

Pickens, MS. ACM “tail” was laid on flat bathymetry, headcuts have migrated US and mat has adjusted and arrested the headcut

“Hinged” ACM grade control, more mats can

be added as needed

Page 20: Articulating Concrete Mattress (ACM) Systems A proprietary method, Articulating Concrete Mattresses are systems of concrete elements tied together with

This PowerPoint presentation was developed & built by Dave Derrick.

Any questions or comments, call my personal cell @ 601-218-7717, or email @ [email protected]

Enjoy the information!!