arm53_r03
DESCRIPTION
FUSELAGE Records of revisions List of ef f .pages 53.00.00 List of ~ff. pages Records of revisions List of eff .pages L 410 UVP-E Numbers of - -- .... ................ Sect 30/88 CHAPTER 53 Numbers of L 410 UW-E RECORD OF REVISIONS Chapter: L ef f . pages Record of revisions ritle page CHAPTER 53 FUSELAGE Contents 53.00.00 List of . . .-. ..%a .. ;.?/lo 3. . . . . . LIST OF EFFECTIVE PAGES Chapter : Ckap t e r Section - Subject Sect ion SuS j ect Chap te r Page Date -- - 1TRANSCRIPT
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FUSELAGE
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L i s t o f eff .pages
- --
Records of revisions
L i s t of e f f .pages
53.00.00
Records of revisions
L i s t o f ~ f f . pages
L 410 UVP-E AIRFRAME REPAIP MANUAL
FUSELAGE CHAPTER 5 3
RECORD OF REVISIONS
Numbers of
Chapter: 5 3
RECORD OF REVISIONS
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Chapter: 5 3
RECORD O F R E V I S I O N S
L 410 UW-E AIRFRAME REPAIR MANUAL
FUSELAGE
CHAPTER 53
RECORD OF R E V I S I O N S
Numbers of
L Page: ............... Sect 3 0 / 8 8 .... ................
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L 410 UVP-E
AIRFRAME REPAIR YANUAL
Chap te r Sect ion Subject
r i t l e p a g e
Record of r e v i s i o n s
L i s t of ef f . p a g e s
C o n t e n t s
5 3 . 0 0 . 0 0
FUSELAGE ....................................... CHAPTER 5 3
Page
LIST OF EFFECTIVE PAGES
Date
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L 410 UVP-E
AIRFRAME R E P A I R MANUAL
FUSELAGE ....................................... CHAPTER 5 3
LIST OF EFFECTIVE PAGES
C h a p t e r S e c t i o n Page
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L 4 1 0 UVP-E
AIRFRAME R E P A I R YANUAL
Chapter S e c t i o n -S&kC?t
FUSELAGE .......................................
CHAPTER 53
LIST OF EFFECTIVE PAGES
Page - -
Date - -
jept 30/88
Sep t 30/88
l u g 10/98
hug 10/98
j e p t 30/88
j e p t 30/88
j e p t 30/88
j e p t 30/88
j e p t 30/88
j e p t 3 0 j M
Sept 30/88
; e p t 30/88
Sept 30/88
Sept 30/86
Page Date
Chap te r : 5 3 LIST OF EFF , PAGES
3 Page ................ I
A u g 10/98 ..................... 1 I
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L 41.0 UVP-E
AIRFRAME R E P A I R MANUAL
FUSELAGE ....................................... CEAPTER 53
L I S T OF EFFECTIVE PAGES
P a g e D a t e
C h a p t e r : 53 L I S T OF EFF. PAGES
4 Page ............... . +EC. ?W?. ......
C h a p t e r S e 2 t i o n Su-. i e c t
P a g e Date
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L 410 UVP-E
A 1 RFRAME R E P A I R YANUAL
GENERALLY .......................................
CONTENTS
53.00.00 Genera l
Genera l d a t a
Repai r o r g a n i z a t i o n
Disassembly of f u s e l a g e removable p a r t s
and equipment
Fuselage c l e a n i n g
Techn ica l c o n d i t i o n s p e c i f i c a t i o n
Pa tch ing of broken c o v e r i n g of t h e l and ing
g e a r n a c e l l e s e a l e d f u s e l a g e p a r t , of t h e
wing f i l l e t cover ing , of t h e door , of t h e
cover ing
Covering r e p a i r by a b l i n d i n g c a p /up t o
15 mm/
Broken c o v e r i n g r e p a i r by a cap a t t h e p l a c e s
i n a c c e s s i b l e from i n t e r i o r
Broken cover ing r e p a i r by a s t r i p i n r i v e t
j o i n t wi th a p a r t i t i o n and a s p a r
Repai r of f u s e l a g e frame broken s p a r
Fixed f l o o r d r e s s i n g /wi th d i f f i c u l t r e p a i r s
under t h e passenger c a b i n f l o o r /
Repair o f removable f l o o r embossed openings
Repair of c a p s and covers embossed openings
T y p i c a l r e p a i r method of l and ing g e a r n a c e l l e
s h e e t coverkng /b rac ing /
Page
1
1
5
53-Contents . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . Pog2
Sept 3 0 / 8 8 . . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
AIRFRAME R E P A I R YANUL
GENERAL. .......................................
53.00.OG Crack r e p a i r i n l a n d i n g g e a r n a c e l l e
Rubber / s e a l i n g / p a r t s r e p a i r
Repa i r o f p a i n t s w i t h i n deck b a t t e r i e s room
Reaming of holes i n w ing- fuse l age s u s p e n s i o n
f i t t i n g s i n assembled s t a t e
Assembly o f f u s e l a g e removable p a r t s and
equipment
Rigging b e f o r e and a f t e r t h e f u s e l a g e and
wing r e p a i r
L i s t o f t es t equipment , j i g s , f i x t u r e s
and t o o l s
................ 2 ........... Page
P a g e
4 5 1
4 6 3
4 6 5
A u q 1.0/98 . ..............
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L 410 UVP-E
AIRFRAME REPAIR XANUAL
GENERAL .......................................
1. GENERAL DATA
T h i s c h a p t e r i n c l u d e s work p r o c e d u r e s f o r t h e r e p a i r s o f
c o v e r i n g and o t h e r p a r t s o f t h e f u s e l a g e s t r u c t u r e i n c l u d i n g
l a n d i n g g e a r n a c e l l e s .
T e c h n i c a l d e s c r i p t i o n of t h e f u s e l a g e i s shown i n t h e
Main tenance Manual.
To make t h e job e a s y t h i s c h a p t e r shows f u s e l a g e s y s t e m
d rawings and c o v e r i n g t h i c k n e s s d i ag rams .
........... 1 Page
S e t p 30 /88 . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
A I R F R A M E R E P A I R XANUL
G E N E R A L .......................................
F I G . 1 F U S E L A G E S Y S T E M DRAWING
/ F i g u r e s i n c i rc les show bulkhead n u m b e r s / -
53.00.00 ................ 2
Page ........... S e p t 30/88 ................
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L 4 1 0 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL. .......................................
S e p t 30/88 . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
AIRFRAME R E P A I R YANUL
GENERAL .......................................
F I G . 3 DIAGRAM O F L A N D I N G GEAR NACELLES C O V E R I N G T H I C K N E S S - - A I R C R A F T L 4 1 0 W P
k z l L a m i n a t e
S a n d w i c h
4 Page ........... Sept 30/88 ................
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L 4 1 0 UV?-E
AIRFRAME R E P A I R MANUAL
GENERAL ....................................... r 1 2 . R E P A I R ORGANIZATION -
Fuselage r e p a i r s s h a l l by performed by an approved o r g a n i s a t i o n .
5 3 . 0 0 . 0 0 ................ 5 Page ...........
Nov 3 0 / 9 2 ................
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L 4 1 0 U V P - E
A I R F R A M E R E P A I R YANUL
G E N E R A L .......................................
I n t e n t i o n a l l y l e f t b l a n k
I 6 I "ge ........... I S e p t 3 0 / 8 8 ................
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L 4 1 0 UVP-E
A I R F 3 A V E R E P A I R YANUAL
GENERAL .......................................
S t e p . I NO. /
yame o f rcOrk: Disassembly o f f u s e l a g e removable p a r t s and equipment
Work i t e m s
On
101 - 103
Tools and materials
1. Disassembly of nose cover , t a i l cover ,
l a n d i n g g e a r cover and c o v e r i n g removable
p a r t s f i x e d by means of quick- locking
d e v i c e s should be c a r r i e d o u t i n complian-
c e w i t h t h e Maintenance Manual.
Note :
Wooden s c a f f o l d i n g shou ld be used f o r t h e
d i sassembly i n d i f f i c u l t - i n - a c c e s s p l a c e s .
Wooden s c a f f o l d i n g
2 . I c e warning i n d i c a t o r d i sassembly should
be c a r r i e d o u t i n compliance w i t h p o i n t s
2.1 to 2 .3 . i I
2 . 1
101 Page . . . . . . . . . . . S e p t 30/88 . . . . . . . . . . . . . . . .
2 . 2
Unscrew t h e screws t o remove t h e c o c k p i t
u p h o l s t e r i n g a t t h e l e f t s i d e / a t t h e i c e
Screwdr iver No. 71(
4,5x125
Disconnect t h e conduc to r s of t h e t e r m i n a l
board V 39 from t h e s t a t i c i n d i c a t o r .
Leave t h e supply conduc to r s a t t h e
t e r m i n a l board and assemble i t .
I warning i n d i c a t o r p l a c e / . Remove t h e
screws and push t h e u p h o l s t e r i n g pane l
downwards from below t h e a i r c r a f t .
Sc rewdr ive r
L 410.9141-05
I I
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L 4 1 0 UVP-E
AIRFRA!!E R E P A I R MANUAL
GENERAL. .......................................
S t e p . No.
Name of work is assembly of f u s e l a g e removable p a r t s and equipment
On Pages:
101 - 103
Work i tems ~ ~ ~
Keep t h e screws and t h e s t a t i c i n d i c a t o r . I
Tools and materials
Unscrew 3 screw /from f u s e l a g e o u t s i d e / l s teps B 097 300 N;
The d i sassembly o f t h e r o t a r y i c e warning
i n d i c a t o r shou ld be c a r r i e d o u t accord ing
t o t h e p o i n t s 3 .1 and 3.2.
t o d i sassemble t h e s t a t i c ice warning
i n d i c a t o r and remove it.
Disassemble t h e nose cover / s e e t h e above
poi_nt I / . - - - - - - - - - - - ~ ~
Screwdriver No. 710
4 ,5x125
Disassemble t h e r o t a r y i c e warning bc rewdr ive r No. 697
i n d i c a t o r from t h e nose cover , i .e . /6x120
unscrew 3 screws. Keep t h e screw a s w e l l I a s t h e r o t a r y i c e warning i n d i c a t o r .
Removal of radio-communication equipment
an tennas .
Remove t h e radio-communication equipment
a n t e n n a s o n l y i n c a s e t h a t you r e p a i r - - - - - - - ~
f u s e r a g e c l o s e t o - t h e s e antennas .
15. / Removal o f r a d i o - n a v i g a t i o n a l equipment I
53.00.00 ................ 102 Page ...........
S e p t 30/88 ................
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L 4 1 0 UVP-E
A 1 RF3AE.IE R E P A I R YANUAL
GENE RAL .......................................
Name of cork: Disassembly of f u s e l a g e removable 1
p a r t s and equipment
- ; t e p . No.
IJork items
Remove t h e r a d i o - n a v i g a t i o n a l equipment
sn tennas o n l y i n c a s e t h a t you r e p a i r
f u s e l a g e c l o s e t o t h e s e an tennas .
Jnscrew screws t o d i sassemble t h e t a i l
Laminate cover from t h e l e f t o r t h e r i g h t
Landing g e a r n a c e l l e .
In Pages:
101 - 103
roo15 and materials
Screwdriver
5x120
No. 69;
................ 103 Page ...........
S e p t 30/88 ................
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L 410 UVP-E
A 1 RFRAME R E P A I R YANUAL
GENERAL ........
Name of work
S t e p . No.
Work i t e m s
I n t e n t i o n a l l y l e f t b l a n k
5 3 . 0 0 . 0 0 ................ 104 ?age ...........
S e p t 30/88 ................
On Pages :
T o o l s and ? a t e r i a l s
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L 4 1 0 UVP-E
A 1 RFgAYE R E P A I R YANUAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Name w o r k : F u s e l a g e c l e a n i n g
S t e p . No.
- -
Work i tems
I n d i v i d u a l d i smounted removable p a r t s o f
t h e a i r c r a f t a s w e l l a s t h e room l e f t
a f t e r t h e equipment where t h e r e p a i r
s h o u l d b e per formed, s h o u l d be c l e a n e d
w i t h a c l e a n c l o t h .
I n c a s e of heavy mud f o u l i n g remove t h e
i n p u r i t i e s w i t h w a t e r . With o i l of
f o u l i n g w e t a c l o t h w i t h pe t ro l eum
and d e g r e a s e it.
g r e a s e
s p i r i t
: l e a n c l o t h
' e t ro l eum s p i r i t A
~ c c . t o CSN 656541
)r p e t r o l d i l u e n t
~ c c . t o GOST 443-56
S e p t 30 /88 . . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
A 1 RFRAME R E P A I R MANUAL
GENERAL. .......................................
Name of work
itep. No.
Work items
. . . . . . . . . . . . . . . . . . . . .
- -
I n t e n t i o n a l l y left b lank
53 .OO.OO ................ 2 0 2 Page ...........
S ~ R ? .. . . . . . . 3 0 / 8 8 . . . . .
On Pages:
Tools and materials
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L 410 UVP-E
A I R F 3 A M E R E P A I R YANUAL
GENERAL . .......................................
Techn ica l c o n d i t i o n
- S t e p .
No.
1
2
Kork items
Check t h e cover ing o f t h e f u s e l a g e s e a l e d
p a r t , l and ing g e a r n a c e l l e , wing f i l l e t s ,
d o o r s , covers and mark t h e damaged
/punched/ p l a c e w i t h a p e n c i l .
Repai r such damaged /punched/ p l a c e s i n
accordance w i t h work p rocedure mentioned
i n t h i s p a r t of t h e Manual /pa tch ing of
broken cover ing , r e p a i r of cover ing wi th
a b l i n d i n g cap , r e p a i r o f broken cover ing
w i t h a cap a t p l a c e s i n a c c e s s i b l e from
i n t e r i o r , r e p a i r o f broken c o v e r i n g by
a s t r i p i n r i v e t j o i n t w i t h a p a r t i t i o n
and a s p a r / .
Note:
With d i f f i c u l t r e p a i r s under t h e passenger
c a b i n f l o o r d r e s s t h e f i x e d f l o o r s
a c c o r d i n g t o t h e work procedure mentioned
i n t h i s p a r t o f t h e Manual.
Check t h e f u s e l a g e frame s p a r s and mark
t h e damaged p l a c e s w i t h a r e d wax p e n c i l .
R e p a i r t h e broken s p a r of t h e f u s e l a g e
frame accord ing t o t h e work procedure
mentioned i n t h i s p a r t of t h e Manual.
On Pages: 3 0 1 - 3 0 5
~ 0 0 1 s and ? a t e r i a l s
Red wax penc il , quadruple
magnifying g l a s s
Red wax p e n c i l ,
quadruple
magnifying g l a s s
5 3 .OO.OO ................ . . . Page ... ? P . A .
. . F . e ~ f . 39L88 . .
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L 4 1 0 UTJP-E
AIRFRAYIE R E P A I R MANUAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Name of work ~ e c h n i c a l c o n d i t i o n s p e c i f i c a t i o n
Check t h e countersunk openings of removabl
f l o o r s and mark t h e damaged p a r t s w i t h a
r e d wax p e n c i l .
Repa i r t h e embossed openings of t h e
removable f l o o r s accord ing t o t h e work
p rocedure mentioned i n t h i s p a r t of t h e
Manual.
Check t h e embossed openings of caps and
c o v e r s and mark t h e damaged p l a c e s w i t h
a r e d wax p e n c i l .
Repai r t h e countersunk openings of caps
and c o v e r s according t o t h e work procedure
mentioned i n t h i s p a r t of t h e Manual.
The f o l l o w i n g i s n o t al lowed:
- t o r e p a i r two a d j a c e n t embossed s p o t s
i n a row of embossed openings of a cap
o r a cover
- c r a c k s beyond a n embossed s p o t
I n c a s e of such damages t h e cap o r t h e
cover shou ld be r e p l a c e d .
~t i s a l lowed
- t o r e p a i r an embossed s p o t over t h r e e
p i t c h e s minimum.
I I
53 .00.00 ................ 302
?age ........... S e p t 30/88 . . . . . . . . . . . . . . . .
On Pages : Ti Tools and materials
- I Red wax penc i 1,
quadruple
magnifying g l a s s
Red wax p e n c i l ,
quadruple
magnifying g l a s s
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L 410 UVP-E
AIRFgAYE R E P A 1 3 YANUAL
GENERAL .......................................
- -
Name o f mrk: T e c h n i c a l c o n d i t i o n s p e c i f i c a t i o n
- S t e p .
No. Vork i tems
Check t h e c o v e r i n g s h e e t s / b r a c i n g / o f t h e
l a n d i n g g e a r n a c e l l e and mark t h e damaged
p l a c e s w i t h a r e d wax p e n c i l . R e p a i r t h e
c o v e r i n g s h e e t s / b r a c i n g / o f t h e l a n d i n g
g e a r n a c e l l e a c c o r d i n g t o t h e work
p r o c e d u r e ment ioned i n t h i s p a r t o f t h e
Manual
Check t h e l a n d i n g g e a r n a c e l l e and mark
t h e damaged p l a c e w i t h a r e d wax p e n c i l
/ c r a c k s / . R e p a i r t h e c r a c k s a t t h e l a n d i n g
g e a r n a c e l l e a c c o r d i n g t o t h e work
p r o c e d u r e ment ioned i n t h i s p a r t o f t h e
Manual.
Check t h e r u d d e r / pack ing / p a r t s and mark
t h e damaged p l a c e s .
R e p a i r t h e damaged r u b b e r / pack ing / p a r t s
a c c o r d i n g t o t h e work p r o c e d u r e ment ioned
i n t h i s p a r t o f t h e Manual.
On P a g e s :
301 - 305
Tools and c a r e r i a l s
Red wax pena i 1,
q u a d r u p l e
n a g n i f y i n g g l a s s
Red wax p e n c i l ,
q u a d r u p l e
magn i fy ing g l a s s
3 0 3 Page . . . . . . . . . . . s e p t 30/88 . . . . . . . . . . . . . . . .
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L 410 UVP-E
A 1 RFRAME R E P A I R MANUAL
GENERAL. .......................................
Name of work Techn ica l c o n d i t i o n s p e c i f i c a t i o n On Pages :
Work items
Check t h e room where deck b a t t e r i e s a r e
l o c a t e d damaged p a i n t . Repair t h e p a i n t
of t h e room according t o t h e work
procedure mentioned i n t h i s p a r t o f t h e
Manual
301 - 305
Tools and materials S t e p . No.
- - - -
8
9
- 1-0 -
11
I n s p e c t t h e radio-communication equipment
an tennas .
I n c a s e t h a t some of them is damaged
r e p l a c e it by a new one.
- - - - - - -
- - - - - - -
I n s p e c t t h e r a d i o - n a v i g a t i o n a l equipment
an tennas .
I n c a s e t h a t some o f them i s damaged
r e p l a c e it by a new one.
Ll
Check t h e s t a t i c i c e warning i n d i c a t o r
a c c o r d i n g t o t h e work procedure mentioned
i n t h e Maintenance Manual. I ts f u n c t i o n
and c o n d i t i o n s should comply w i t h t h e
requ i rements mentioned i n t h i s work
p rocedure . - - - - - - - - - - - - - - - - - - - -
- - - -
3 0 4 Page ...........
S e p t 30/88 ................
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L 410 UVP-E
A I R F R A M E R E P A I R YANUAL
GENERAL. .......................................
Name o f work: Techn ica l c o n d i t i o n s p e c i f i c a t i o n
- S t e p .
No. Work items
Check t h e r o t a r y i c e warning i n d i c a t o r f o r
nechan ica l damage. N e i t h e r t h e b lade nor
t h e s h a f t may be damaged / b e n t o r o t h e r -
w i s e deformed/.
R o t a t e t h e s h a f t w i t h your hand and check
t h a t t h e s h a f t d o e s no t run-out o r rubb
t h e b lade . I n c a s e o f such damage t h e
r o t a r y i c e warning i n d i c a t o r
r e p l a c e d w i t h a new one.
should be
On Pages :
301 - 305
--
Tools and materials
3 0 5 . . . . . . . . . . . Page S e p t 30/88 ................
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L 4 1 0 UVP-E
AIRFRAME R E P A I R WANUAL
GENERAL .......................................
Same of work
- S t e p . So.
Work i t ems Tools and materials
Intentionally left blank
Sept 3 0 / 8 8 ................
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L 4 1 0 UVP-E
A1 R F q A V E R E P A I 3 YANUAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
yamf ,.f work : Pa tching of broken cover ing of t h e l a n d i n g g e a r n a c e l l e s e a l e d f u s e l a g e p a r t , o f t h e siing f i l l e t c o v e r i n g , of t h e door , of t h e cove S t e p .
xo .
i n q
Vork i t e m
Cut o u t and f i l e o f f t h e damaged cover ing
/ c r a c k / t o a r e g u l a r geomet r i c shape
/ o v a l , r e c t a n g l e , c i r c l e of max. s i z e
118 x 178 mm/.
Make a s t r i p of a s h e e t D 16A-TV o f
i d e n t i c a l t h i c k n e s s a s t h e cover ing and
provided wi th n e c e s s a r y p r o t e c t i v e c o a t i n g
F i t t h e s t r i p w i t h t h e t r e a t e d cover ing .
Make a p a t c h of s t e e l s h e e t i d e n t i c a l
w i t h t h a t of t h e cover ing /example s e e
f i g . 4 0 1 / .
Measure and d r i l l r i v e t h o l e s f o r s t r i p s
and p a t c h e s accord ing t o t h e f i g . 401 and
t h e p r o c e s s p rocedures mentioned i n t h e
c h a p t e r 5 1 of t h i s Manual.
On Pages: 4 0 1 - 403
Too l s and r x t e r i a l s
~ l . d r i l l i n g
machine EV 106 D;
s e t of d r i l l s ;
f l a t f i l e 200
CSN 229110.3;
round f i l e 150
CSN 229110.3;
steel s h e e t D 15A-TV
t h . 0 , 6 ; 0 , 8 ; 1;
1 , 2 mm s h e a r s 250
CSN 226116.1;
measuring steel
t a p e ;
E l . d r i l l i n g
machine EV 106 D ;
s e t of d r i l l s ;
53 .OO.OO . . . . . . . . . . . . . . . . 4 0 1 Page . . . . . . . . . . .
S e p t 30/88 . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
AIRFRAME R E P A I R MANUAL
Work items
F I G . 4 0 1 R E P A I R O F BROKEN SEALED
COVERING
Yame of work Patching of broken covering of t h e landing gear n a c e l l e sea led fuse lage p a r t , of t h e wing f i l l e t covering, of t h e door, of t h e
T o o l s and s a t e r i a l s
53.00.00 ................ 4 0 2 Page ...........
Sep t 30/88 ................
Pages: 401 - 403
_ cover S t e p .
No.
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L 4 1 0 UVP-E
AIRFPAME R E P A I R YANUAL
GENERAL .......................................
Name of work: Patch ing o f broken cover ing of t h e l a n d i n g g e a r n a c e l l e s e a l e d f u s e l a g e p a r t , of t h e wing f i l l e t c o v e r i n g , of t h e door, of t h e cov -
S t e p . No.
r i n g
Work i tems
P r e p a r e c a u l k i n g compound U 30 M
accord ing t o t h e work procedure mentioned
i n c h a p t e r 5 1 o f t h i s Manual.
R i v e t a p a t c h w i t h a s t r i p o n t h e c a u l k i n g
compound U 30 M w i t h Desmodur RF-7%
a c c o r d i n g t o f i g . 401, s e c t i o n A-A.
Note:
Work p rocedures d e s c r i b i n g t h e r e p a i r of
r i v e t j o i n t s are mentioned i n c h a p t e r 51
of t h i s Manual.
P a i n t o r s p r a y t h e r e p a i r e d p l a c e
a c c o r d i n g t o t h e work procedure f o r
a i r c r a f t p a i n t s r e p a i r mentioned i n
c h a p t e r 51 o f t h i s Manual.
On Pages :
401 - 403
- --
Tools and n a t e r i a l s
:aulking compound
J 30 M
Zaulking compound
J 30 M; Desmodur : r i v e t s 2,6x. . . :SN 022320.5;
r i v e t i n g hammer
ITLAS COPCO;
r i v e t i n g clamps ; r i v e t i n g s u p p o r t s
r i v e t i n g d i e o f
r e s p e c t i v e dimens
3n; locksmith ' s
~ammer 2 5 0
ZSN 230110
tongs 2310/8
403 Page ...........
S e p t 30/88
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L 410 UVP-E
A1 RFRAME R E P A I R MANUAL
- - - - -
Same o f work
-
Uork items
I n t e n t i o n a l l y l e f t b lank
T o o l s and materials
S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
A I R F q A Y E R E P A I R VANUAL
GENERAL- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Name ~f w o r k : c o v e r i n g r e p a i r by a b l i n d i n g c a p
S t e p . No.
Work i tems
- -
Cut o u t t h e damaged c o v e r i n g and f i l e it
o f f t o t h e shape a c i r c l e o f q4 15 mm.
Make a c i r c u l a r p l a t e 6 45 mm and a
b l i n d i n g c a p @ 15 mm of t h e s h e e t D 16A-TV
of t h i c k n e s s i d e n t i c a l w i t h t h e c o v e r i n g
p r o v i d e d w i t h n e c e s s a r y p r o t e c t i v e c o a t i n g
Min. d i s t a n c e of t h e p a t c h edge from t h e
c o v e r i n g edge i s 25 mm.
Measure and d r i l l h o l e s f o r r i v e t i n g t h e
s t r i p a c c . t o f i g . 402 and t h e work
p r o c e d u r e s ment ioned i n c h a p t e r 51 o f t h i s
Manual.
P r e p a r e c a u l k i n g compound U 30 M a c c . t o
t h e work p r o c e d u r e ment ioned i n c h a p t e r 51
o f t h i s Manual.
Note:
P r e p a r e t h e c a u l k i n g compound o n l y f o r I
T j 0 1 5 and ?.aterials
E l . d r i l l i n g
nach ine EV 106 D;
se t o f d r i l l s ;
f l a t f i l e 200
CSN 229110.3;
round f i l e 150
CSN 229110.3;
s h e e t D 16A-TV;
t h . 0,6; 0,8; 1;
1,2 mrn;
s h e a r s 250
CSN 226116.1;
sheel m e a s u r . t a p e ;
E l . d r i l l i n g
machine EV 106 D;
se t of d r i l l s
Cau lk ing compound
U 30 M
r e p a i r s a t s p o t s ment ioned i n t h e Note o f
t h e p o i n t 4 o f t h i s work p r o c e d u r e .
53 .OO.OO . . . . . . . . . . . . . . . . 405 Page . . . . . . . . . . .
S e p t 30/88 . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
AIRFRAME REPAIR MANUAL
GENERAL . .......................................
Same o f work Covering repair by a b l i n d i n g cap /up t o 15 mm/
Work i terns
F I G . 4 0 2 COVERING R E P A I R BY A B L I N D I N G CAP
4 0 6 Page . . . . . . . . . . .
Sep t 30/88 ................
On Pages :
4 0 5 - 4 0 7
--
Too l s a n d m a t e r i a l s
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L 4 1 0 LTP-E
A1 RFXAVE REPAI R YANUAL
GENERAL. .......................................
Name o f work: Covering r e p a i r by a b l i n d i n g cap
- S t e p .
No. Vork items
Rivet -onthe s t r i p and t h e p a t c h accord ing
t o f i g . 402.
Note:
S e a l t h e r e p a i r s p o t s of t h e c o v e r s of
t h e wing f i l l e t s and t h e f u s e l a g e i n t h e
s e a l e d a r e a wi th c a u l k i n g compound U 30 M
and Desmodur RF-7%.
Coat o r s p r a y t h e r e p a i r e d p l a c e
a c c o r d i n g t o t h e work procedure f o r
a i r c r a f t p a i n t s r e p a i r mentioned i n
c h a p t e r 51 of t h i s Manual.
On Pages: 405 - 407
Tools and naterials
Caulking compound
U 30 M; Desmodur RF
r i v e t s 3x6
CSN 022304.5;
r i v e t i n g hammer
ATLAS COPCO;
r i v e t i n g clamps;
r i v e t i n g s u p p o r t s ;
r i v e t i n g d i e of
r e s p e c t i v e dimensi-
on, locksmith' s
hammer 250
CSN 230110;
t o n g s 2310/8
407 Page ...........
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L 410 UVP-E
AIRFRAYE R E P A I R MANUAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Name of work
- -
Nork items
Intentionally left blank
On Pages :
Too l s and materials
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L 4 1 0 UI'P-E
AIRFRAVE R E P A I R YANU.\L
GENERAL ....................................
Name of work: Broken c o v e r i n g r e p a i r by a c a p
S t e p , No. -
1
2
a t t h e p l a c e s i n a c c e s s i b l e from t h e i n t e r i o r
h'ork i t e m
Cut o u t a f i l e o f f t h e damaged c o v e r i n g
/ c r a c k / t o shape a n o v a l of d imens ions
shown i n f i g . 403 / d e t e r m i n e t h e s i z e
n e c e s s a r y / .
Note:
I n a c o v e r i n g f i e l d l i m i t e d w i t h two
a d j a c e n t s p a r s , o n e r e p a i r i s a l l o w a b l e
- see f i g . 403. F i l e t h e h o l e i n t h e c o v e r i n g a c c o r d i n g t o t h e c a p , f i t and d e b u r r .
A d j u s t t h e f rame t o t h e r e q u i r e d p o s i t i o n .
Measure and d r i l l r i v e t i n g h o l e s . Rivet-on
t h e f rame.
Note:
Work p r o c e d u r e s f o r r i v e t j o i n t r e p a i r s
a r e ment ioned i n c h a p t e r 51 o f t h i s Manual
On Pages :
409 - 420
E l . d r i l l i n g
n a c h i n e EV 106 D;
set o f d r i l l s ;
f l a t f i l e 200
CSN 229110.3;
round f i l e 1 5 0
CSN 229110.3;
s h e a r s 250
CSN 226116.1
R i v e t i n g hammer
ATLAS COPCO;
r i v e t s 2 ,6x6
CSN 022320.5;
r i v e t i n g c l amps ;
r i v e t i n g s u p p o r t s ;
r i v e t i n g d i e o f
r e s p e c t i v e d imens i -
on 250
CSN 230110;
t o n g s 2310/8
409 . . . . . . . . . . . Page
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L 410 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL .......................................
Name o f work B r o k e n covering repair by a cap a t t h e places inaccessibie from t h e - i n t e r i o r
Step. No.
Work items Tools and materials
max. 175 I i i'
A-A mar.1 along periphery
P I G . 4 0 3 BROKEN COVERING REPAIR BY A
BLINDING CAP
L e g e n d t o t h e f i g u r e -see the f o l l o w i n g page
5 3 .OO.OO ................ 4 10
Page ........... Sept 30/88 ...............
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L 4 1 0 UVP-E
AIRFRMIE R E P A I R YANUAL
GENERAL: .......................................
Name of work: Broken covering r e p a i r by a cap a t t h e pLaces i n a c c e s s i b l e from t h e i n t e r i o r -
S t e p . No.
-
Work items
Legend t o t h e f i g . 403:
/1/ Cap B 040 124 N o r B 040 126 N o r
B 040 128 N; /2/
B 040 127 N o r B
M 4x16 LDN 3186;
C S N 022320.5.
Frame B 040 125 N o r
040 129 N; /3/ Screw
/4/ Rivet 2,6x6
On Pages:
409 - 420
Tools and materials
5.3 .oo.oo . . . . . . . . . . . . . . . 411 Page ...........
Segt 30/88 . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
a t t he p l aces i n a c c e s s i b l e from t h e i n t e r i o r
Work i terns
A-A
FIG. 404 CAP B 040 1 2 4 N u
Mate r i a l : 2 4 2 4 2 5 3 . 6 1 2 .11 Thickness: according t o the damaged cover- - - - - - - r - i n g t k i e k n e s s - - - ~ ~ ~ ~
Surface t rea tment : LeN 54903-22; 7 hue according t o t he spo t damaged
a / embossing 4 L D N 1540.01 - d r i l l and emboss t oge the r wi th the frame B 040 130
b/ i nne r s i d e
4 1 2 Page ........... Sept 30/88 ................
Tools and materials
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L 410 UVP-E
AIRFRAYE R E P A I R YAXZAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Name o f w o r k : Broken c o v e r i n g r e p a i r by a cap a t t h e p l a c e s i n a c c e s s i b l e from t h e i n t e r i o r I
I
I
Work i t e n s
F I G . 405 CAP B 040 126 N h /
~ o o l s and :.atarials
M a t e r i a l : Z 424253.61 2.11 3 T h i c k n e s s : i d e n t i c a l w i t h t h e damaged
c o v e r i n g t h i c k n e s s S u r f a c e t r e a t m e n t : LeN 54903-22; 7 hue
a c c . t o t h e s p o t damaged
a / embossing 4 LDN 1540.01 - d r i l l and emboss t o g e t h e r w i t h frame 3 040 131 N
b/ i n n e r s i d e
4 1 3 Page . . . . . . . . . . . Sept 30/88 . . . . . . . . . . . . . . . .
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L 410 UVP-E
AIRFRAME R E P A I R MANUAL
G E N E R A L .......................................
Name of w o r k Broken c o v e r i n g r e p a i r by a c a p a t t h e p l a c e s i n a c c e s s i b l e from t h e i n t e r i o r
Work items
F IG . 406 CAP B 040 128 N
q a t e r i a l : Z 424253.61 2 . 1 1 Th ickness : i d e n t i c a l w i t h t h e damaged
- - - - - c a v e r i n g t h i c k n e s s - - -
S u r f a c e t r e a t m e n t : LeN 54903-22, 7 hue acc. t o t h e s p o t damaged
3/ 4 LDN 1540.01 - d r i l l and embossed t o g e t h e r w i t h f rame B 040 132 N
b/ i n n e r s i d e
On Pages:
409 - 420
- --
Tools and materials
.. >.3 W.*.QQ. ... 4 1 4
Page ........... S e p t 30/88 ................
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L 410 UVP-E
AIRFItAYE REPAIR YANGAL
GENERAL .......................................
-- - - - - - -
Name of work: Broken cover ing r e p a i r by a cap a t t h e p l a c e s i n a c k e s s i b i e from t h e i n t e r i o r
S t e p , No. -
-
Work items
On Pages:
409 ' 420
Tools and materials
FIG. 407 FRAME /ASSEMBLED/ B 040 127 N,
B 040 129 N
S u r f a c e t r e a t m e n t : LeN 54903-57
/1/ Frame B 040 131N; /2/ Frame B 040 132 N; /3/ R i v e t i n g n u t M4 LDN 3246 .K; /4/ R i v e t 2,6x7 CSN 022320.5
415 ........... Page S e p t 30/88 ................
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L 4 1 0 UTJP-E
AIRFRAME REPAIR MANUAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
a t t h e p l a s e s i n a c c e s s i b l e from t h e i n t e r i o r
Naxe o f work Broken cover ing r e p a i r by a cap
S t e ? . No.
4 0 9 - 4 2 0
Work i t ems
?IG. 4 0 8 FRAME /ASSEMBLED/ B 0 4 0 1 2 5 N
Sur face t r e a t m e n t : LeN 5 4 9 0 3 - 5 7
/1/ Frame B 0 4 0 1 3 0 N; / 2 / R ive t ing nu t
Y4 LDN 3 2 4 6 . K ; /3 / R i v e t 2 , 6 x 7
Z S N 0 2 2 3 2 0 . 5
Tools and m a t e r i a l s
5 3 .OO.OO . . . . . . . . . . . . . . . . 4 1 6 Page . . . . . . . . . . .
S e p t 3 0 / 8 8 . . . . . . . . . . . . . . .
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L 410 UVP-E
A 1 RF3AYE RE PA1 R YANC.AL
G E N E R A L .......................................
Name o f w o r k : Broken c o v e r i n g r e p a i r by a cap a t t h e p l a c e s i n a c c e s s i b l e from
S t e p . No.
t h e i n t e r i o r
K o r k items
A - A
F I G . 40% FRAME B 040 131 N
M a t e r i a l : Z 424253.61 z .11 T h i c k n e s s : i d e n t i c a l w i t h t h e damaged
c o v e r i n g t h i c k n e s s S u r f a c e t r e a t m e n t : LeN 54903-23
a / embossing 4 LDN 1540.01 - d r i l l and
On Pages : I
emboss t o g e t h e r w i t h t h e c a p E 040 126 N
417 Page . . . . . . . . . . . S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .
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L 410 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL .......................................
Nane of work Broken c o v e r i n g r e p a i r by a c a p a t t h e p l a c e s i n a c c e s s i b l e from t h e i n t e r i o r
Work i t e m s
f l a t e r i a l : Z 424253.61 2 . 1 1
Fhickness : i d e n t i c a l w i t h t h e damaged c o v e r i n g t h i c k n e s s
Zurface t r e a t m e n t : LeN 54903-23 3 / embossing 4 LDN 1540.01 - d r i l l and
emboss t o g e t h e r w i t h t h e c a p B 040 128
................ 418
Page ........... -
S e p t 30/88 ................
On Pages :
409 ' 420
Tools and materials
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L 410 UVP-E
A 1 RFRAVE R E P A I R YANUAL
GENERAL .......................................
- S t e p .
No. -
Name of work: Broken cover ing r e p a i r by a cap a t t h e p l a c e s i n a c c e s s i b l e from t h e i n t e r i o r
Work items
On Pages:
409 - 420
I Tools and materials
A-A fi \a
?IG. 4 1 1 FRAME B 040 130 N
l a t e r i a l : Z 424253.61 2 - 1 1
'hickness: i d e n t i c a l wi th t h e damaged cover ing t h i c k n e s s
Surface t r e a t m e n t : LeN 54903-23 i/ embossing 4 LDN 1540.01 - d r i l l and
emboss t o g e t h e r w i t h t h e cap B 040 124
4 1 9 ........... Page S e p t 30 /88 ................
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L 410 UVP-E
AIRFRAME REPAIR MANCAL
Nane of work Broken covering r e p a i r by a cap a t the places inaccess ib le from the i n t e r i o r
Work i terns
Screw the cap t o the covering with screws
M 4x16 LDN 3186 - see t h e f i g . 403
L'n Pages :
409 - 420
Yaols and materials
Screwdriver No.697
;crew M4x16
,DN 3186
53.00.00 ................ 420 ........... Page
... Sep.t.?PJ.@. ..
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L 410 UVP-E
A I R F R A Y E R E P A I R YANUAL
G E N E R A L .......................................
- Step. 30. -
1
2
3
-
Name of work: Broken c o v e r i n g r e p a i r by a s t r i p i n r i v e t j o i n t w i t h a p a r t i t i o n and a s p a r
On Pages :
421 - 424
D r i l l t h e c r a c k i n i t s ends w i t h a d r i l l
6 3 mm.
Work items
E l . d r i l l i n g
machine EV 106 D;
set of d r i l l s
Tools and materials
Make a s t r i p /see t h e f i g . 412/ o f s teel
s h e e t D 16 A - TV of t h i c k n e s s i d e n t i c a l
w i t h t h e c o v e r i n g and provided w i t h
n e c e s s a r y p r o t e c t i v e c o a t i n g . F i t
s t r i p w i t h t h e cover ing .
Measure and d r i l l
r i v e t s .
t h e requi rement
t h e
number
S t e e l s h e e t D16A-TT
t h . 0 ,6 ; 8; ' 1 ;
1 , 2 mm steel
measuring t a p e ; s h e a r s 150 CSN
226116.1;
f l a t f i l e 200
CSN 229110.03;
lround f i l e 150
/CSN 229110.3
i E l d r i l l i n g machine
EV 106 D;
set of d r i l l s
4 2 1 Page . . . . . . . . . . . S e p t 30/88
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L 4 1 0 UVP-E
A I R F R A M E R E P A I R MANUAL
GENERAL .......................................
--
Name of work Broken cover ing r e p a i r by a s t r i p i n r i v e t j o i n t wi th a p a r t i t i o n and a spar
j t e p . s o .
Nork i t e m s
mar. 1?U b 1
bulkins compound U 30W with Desrnodur RF - 7%
F I G . 4 1 2 R E P A I R OF COVERING BROKEN I N
R I V E T J O I N T WITH A P A R T I T I O N
AND A SPAR
4 2 2 Page ........... Sept 3 0 / 8 8 ................
Qn Pages: 4 2 1 - 4 2 4
Tools and materials
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L 410 UVP-E
AIRF!?AME R E P A I R YANUAL
Name o f work: Broken cover ing r e p a i r by a s t r i p I On Pages :
- S t e p .
No.
i n r i v e t j o i n t w i t h a p a r t i t i o n and a s p a r
421 - 4 2 4
51 o f t h i s Manual.
Note:
\Cork i t e m
P r e p a r e c a u l k i n g compound U 30 M accordingCaulking
t o t h e work procedure mentioned i n chapterU
P r e p a r e t h e c a u l k i n g compound o n l y i n
c a s e t h e r e p a i r i s performed a t p l a c e s
mentioned i n t h e Note o f p o i n t 5 of t h i s
work procedure .
Too l s and z a t e r i a l s
compound
30 M
I / r i v e t i n g s u p p o r t s ;
k i v e t i n g d i e of
Rivet -onthe s t r i p accord ing t o f i g . 412.
Note:
e s p e c t i v e d imensi -
n s ; lockmith' s
250 CSN
Caulking compound
U 30 M; Desmodur
230110; t o n g s
2310/8 I
423 Page . . . . . . . . . . .
S e a l t h e r e p a i r e d s p o t s i n t h e s e a l e d I R F - ~ % ; r i v e t s 2,6x.
a r e s w i t h c a u l k i n g compound w i t h Desmodur CSN 022304.5;
RF-7%. p i v e t ing hammer I PTLAS COPCO; I ~ i v e t i n g clamps;
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L 410 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Broken covering r e p a i r by a s t r i p Name work i n r i v e t j o i n t w i t h a p a r t i t i o n
and a spar
S t e p . No.
Spray o r p a i n t t h e repa i red s p o t according
t o t he work procedure f o r t h e a i r c r a f t
p a i n t s r e p a i r mentioned i n chapte r 51 of
t h i s Manual.
On Pages :
421: - 4 2 4
r 0 0 1 s a n d naterials
..... . 3.3. .Q9...O.Q 4 2 4 Page ...........
. S R B ~ . ? . W 8 . . .
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L 410 UVP-E
A1 RFRAYE REPAIR YANUAL
GENERAL. .......................................
Name o f work: Repair o f f u s e l a g e f rame broken s p a r
- S t e p .
so. - 1
2
3
4
Work items
D r i l l t h e c r a c k i n i t s end w i t h a d r i l l
I n accordance w i t h t h e c h a r t N o . 1 or
choose t h e o v e r l a p a n g l e i r o n l e n g h t .
Then c u t and a d a p t it t o t h e r e q u i r e d
dimension.
D r i l l t h e r e q u i r e d number of r i v e t s .
On Pages :
425 - 431
Tools a n t ? a t e r i a l s
E l . d r i l l i n g
machine EV 106 D;
set o f d r i l l s
Angle i r o n m a t .
424253.62; hack
saw; f l a t f i l e 20C
CSN 229110.3;
round f i l e 150
CSN 229110.3;
steel measur. t a p e
E l . d r i l l i n g
machine EV 106 D;
set o f d r i l l s
I
P r e p a r e c a u l k i n g compound U 30 M a c c 0 r d i n g ; C a u l k i n g compound
t o t h e work p rocedure mentioned i n
c h a p t e r 51 o f t h i s Manual.
Note:
P r e p a r e t h e c a u l k i n g compound o n l y i n c a s e
t h e r e p a i r i s performed a t s p o t s mentioned
i n t h e Note of t h e p o i n t 5 o f t h i s work
procedure .
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L 410 UVP-E
AIRFRAME R E P A I R MANUAL
Repair of f u s e l a g e frame broken s p a r
- Step. No. -
5
:;ark items
S e t t h e a n g l e i r o n t o t h e r e q u i r e d
p o s i t i o n and t h e measure and d r i l l i t w i t 1
t h e c o v e r i n g and t h e o r i g i n a l s p a r .
Rivet -onthe a n g l e i r o n accord ing t o t h e
c h a r t No. 1 o r 2. To connect t h e a n g l e
i r o n t o t h e cover ing use t h e h o l e s of t h e
former r i v e t s . I d e n t i c a l p i t c h e s a r e
a p p l i e d f o r t h e connect ion of t h e a n g l e
i r o n t o t h e s p a r web.
Shape t h e a n g l e i r o n t o t h e f u s e l a g e
o u t l i n e .
Note:
I n c a s e t h e s p a r was r i v e t e d t o t h e
c o v e r i n g wi th r i v e t s of d i a above 3 mm,
r i v e t a l s o t h e new s p a r w i t h r i v e t s of
t h e same d iamete r . S e a l t h e r e p a i r e d
s p o t s i n t h e s e a l e d a r e a w i t h t h e
c a u l k i n g compound U 30 M w i t h Desmodur
RF-7%.
On Pages :
425 - 431
Too l s and materials
R i v e t i n g hammer
ATLAS COPCO;
r i v e t s 3,5x7
CSN 022302;
r i v e t s 3,5x7
CSN 022304;
r i v e t i n g clamps;
r i v e t i n g s u p p o r t s ;
r i v e t i n g d i e o f
r e s p e c t i v e
d imensions ,
locksmith ' s hammer
250 CSN 230110
t o n g s 23lO/8;
wooden m a l l e t ;
cau lk ing coumpound
U 30 M ;
Desmodur RF
................ 426 Page ...........
S e p t 30/88 ................
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L 4 1 0 UVP-E
A 1 RF9AYE R E P A I R YANUAL
GENERAL .......................................
Name o f work: Repair of f u s e l a g e frame broken s p a r
- S t e p .
No. Work i t e m s
ro r e p a i r a s p a r connected t o a cover ing
b y means o f s p o t welding choose t h e new
m g l e i r o n l e n g t h f o r s t i f f e n i n g
i n c l u d i n g t h e number o f r i v e t s according
t o t h e c h a r t N o . 1.
I'o r e p a i r a s p a r connected t o a cover ing
b y means of r i v e t i n g choose t h e new a n g l e
i r o n l e n g t h f o r s t i f f e n i n g i n c l u d i n g t h e
number o f r i v e t s accord ing t o t h e c h a r t
Yo. 2 .
On P a g e s :
425 - 4 3 1
Tools an2 laterials
4 2 7 Page ........... Sept 3 0 / 8 8
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L 4 1 0 UVP-E
A 1 RFRAME R E P A I R MANUAL
GENERAL. ........
Name of work Repair of fuselage frame broken spar
- Step. No. -
Kork items
4 2 8 Page ........... Sept 3 0 / 8 8
dn Pages :
425 - 431
- ~ o o l s and xaterials
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L 410 UVP-E
A I R F ? A ? I E R E P A I R YANC.AL
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Name of work: R e p a i r o f f u s e l a g e f r a m e b r o k e n
S t e p . so.
spar
Vork i tems
On Pages :
4 2 5 - 431
- S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .
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L 4 1 0 U T J P - E
A I R F R A M E R E P A I R MANUAL
GENERAL .......................................
4 30 Page ........... Sept 30/88 . . . . . . . . . . . . . .
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L 4 1 0 U V P - E
A I R F X A V E R E P A I R VANGAL
Name work: Repair of f u s e l a g e f rame broken spar
- S t e p .
No. -
8
Work i t e m s
P a i n t o r sp ray t h e r e p a i r e d s p o t
3ccording t o t h e work p rocedure f o r
3 i r c r a f t p a i n t s r e p a i r mentioned
zhap te r 5 1 o f t h i s Manual.
On Pages :
425 - 4 3 1
Tools an2 m a t e r i a l s
5 3 .OO.OO . . . . . . . . . . . . . . . . 4 3 1 Page . . . . . . . . . . .
, .%?< . ??/@. .
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L 4 1 0 U V P - E
A1 R F R A X E R E P A I R MANUAL
GENERAL .......................................
Name o f work On Pages:
- S t e p .
No. - Uork i t e m
Intentionally left blank
Tools a n d x i t e r i a i s
4 3 2 Page . . . . . . . . . . . S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .
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GENERAL' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
?lame o f work : Fixed f l o o r d r e s s i n g /wi th d i f f i c u l t r e p a i r s under t h e
S tep . No. -
1
2
passenger c a b i n f l o o r /
Work items
Make assembly caps of s t e e l s h e e t
CSN 424253.62, t h . 1 . 2 mm,.provided wi th
r e q u i r e d p r o t e c t i v e c o a t i n g - according
t o f i g . 415 o r f i g . 416.
Measure and draw t h e on t h e f l o o r t h e
l o c a t i o n of t h e assembly h o l e accord ing
t o f i g . 4 1 4 .
Note :
The assembly cap can be made a t t h e niddlc
of any f l o o r f i e l d , w i t h i n t h e bulkheads
7 - 2 1 ; i n d i v i d u a l f i e l d s a r e l i m i t e d w i t 1
two a d j a c e n t bulkhead systems and adjacent
b u i l t - u p wooden beams / i n l o n g i t u d i n a l
On Pages :
433 - 4 3 9
I d i r e c t i o n / ; on ly one assembly cap i s
a l l o w a b l e f o r each f i e l d .
Shee t mat. CSN
424253.62,
t h i c k n e s s 1.2 mm;
s tee l measuring
t a p e ; s l i d e
c a l l i p e r
CSN 251238; f l a t
f i l e 200
CSN 229110.3,
round f i l e 150
CSN 229110.3;
s h e a r s 250
CSN 226116.1
S t e e l measuring
t a p e
S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
A 1 RFRAME R E P A I R MANUAL
GENERAL. .......................................
passenger c a b i n f l o o r /
Work i tems
D r i l l and f i l e t h e opening 4 1 2 0 mrn a s
drawn f o r c i r c u l a r assembly c a p accord ing
t o f i g . 4 1 5 o r t h e opening @ 1 2 0 wi th
c e n t r e space gap 5 0 mm f o r t h e o v a l
assembly c a p according t o f i g . 4 1 6 .
N~~~ o f work Fixed f l o o r d r e s s i n g /wi th d i f f i c u l t r e p a i r s under t h e
Measure and draw a long t h e opening
p e r i p h e r y t h e b e a r i n g s u r f a c e f o r t h e
assembly c a p where r i b b i n g should be
m i l l e d away.
S t e p . No.
3
4
5
6
F ix a m i l l i n g machine / r o t a r y f i l e / i n t o
t h e d r i l l i n g machine, m i l l o f f t h e
r i b b i n g of t h e f l o o r t o t h e t h i c k n e s s of
t h e b a s i c m a t e r i a l . Check it wi th t h e
assembly cap .
I
1 Cent re t h e openings 4 4 , 2 mm on t h e cap
f o r screws M 4 x 1 0 ONL 3 1 4 7 .
On Pages :
4 3 3 - 4 3 9
Tools and materials
E l . d r i l l i n g
machine EV 1 0 6 D;
s e t of d r i l l s ,
f l a t f i l e 2 0 0
CSN 2 2 9 1 1 0 . 3 ; '
round f i l e
HB p e n c i l
M i l l i n g machine;
e l . d r i l l i n g
machine EV 1 0 6 D
S l i d e c a l l i p e r
CSN 2 5 1 2 3 8
4 3 4 Page ...........
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L 4 1 0 UVP-E
A1 RFRAVE R E P A I R YANUAL
GENERAL .......................................
Name of work: F ixed f l o o r d r e s s i n g / w i t h d i f f i c u l t r e p a i r s under t h e passenger c a b i n f l o o r /
S t e p . No.
7
8
Work i tems
' u t t h e assembly c a p on t h e f l o o r .
Jhen l o c a t e d p r o p e r l y d r i l l h o l e s f o r
yivet ing-on n u t s /number of h o l e s according
;o t h e assembly c a p a p p l i e d / ; t h e n remove
i t and d r i l l h o l e s i n f l o o r s 4 4 , 3 mm
inc lud ing h o l e s f o r r i v e t i n g n u t s
4 4 ONL 3 2 4 3 .
Jote: - ?erform t h e d r i l l i n g and h o l e s d r e s s i n g
l c c o r d i n g t o t h e work p rocedures
nenkioned i n c h a p t e r 51 df t h i s Manual.
rack and r i v e t t h e r i v e t i n g - o n n u t s M 4
3NL 3 2 4 3 on t h e f l o o r a c c o r d i n g t o f i g . 4 1 5
4 1 6 .
4 3 3 - 4 3 9
Tools and naterials
Z 1 . d r i l l i n g
nachine EV 1 0 6 D;
s e t of d r i l l s
R i v e t i n g n u t M 4
ONL 3 2 4 3 ; r i v e t
2 , 6 x 6 CSN 0 2 2 3 2 0 . 5
r i v e t i n g hammer
ATLAS COPCO;
r i v e t i n g clamps;
r i v e t i n g s u p p o r t s ;
d i e of r e s p e c t i v e
dimension, tongs
2 3 l O / 8 .
53 .OO.OO ................ Page . .???. . . . . . S e p t 3 0 ( 8 8 . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
A 1 RFRANE REPAI R MANUAL
GENERAL .......................................
passenger c a b i n f l o o r /
Iiork items
P a i n t t h e m i l l e d p l a c e s on t h e f l o o r i n c l .
t h e assembly cap wi th S 2 0 0 3 and
C 2 0 0 1 / 9 1 1 0 .
Note:
The work procedure f o r a i r c r a f t p a i n t
r e p a i r i s mentioned i n c h a p t e r 51 o f t h i s
Manual.
Name of work Fixed f l o o r d r e s s i n g /wi th d i f f i c u l t r e p a i r s under t h e
When assembly h o l e s a r e made, remove
c h i p s under t h e f l o o r , screw on t h e
assembly c a p wi th screws M 4 x 1 0
ONL 3 1 4 7 .
h
S t e p . No.
9
10
On Pages: 433 - 439
I
'
I
T o o l s a n d - . a te r ia l s
Brush; v a r n i s h
S 2 0 0 3 ;
C 2 0 0 1 / 9 1 1 0
Screwdirver No. 6 9 i
6 x 1 2 0 ; screws
M 4 x 1 0 ONL 3 1 4 7
. >.? : W.*.QQ. . . . . 436 Page ...........
S e p t 3 0 / 8 8 ................
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L 4 1 0 U V P - E
A I R F X A Y E R E P A I R Y A N C A L
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Xame of [dc rk : F ixed f l o o r d r e s s i n g / w i t h d i f f i c u l t r e p a i r s u n d e r t h e
S t e p . No. -
p a s s e n g e r c a b i n f l o o r /
Work items
4 3 7 Page . . . . . . . . . . . S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL .......................................
Name of work F ixed f l o o r d r e s s i n g / w i t h d i f f i c u l t r e p a i r s under t h e passenger c ab in f l o o r /
On Pages :
433 - 439
Step I No.' I \ J o ~ K items Tools and materials I
I FIG. 415 CIRCULAR ASSEMBLY CAP
438 Page ........... Sep t 30/88 ................
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L 410 UVP-E
AIRF9AVE R E P A I R YANUAL
GENERAL .......................................
Name of work: ~ i x e d f l o o r d re s s ing /with d i f f i c u l t r e p a i r s under t h e passenger cabin f l o o r /
I
~ t e p . ~ No. 7
-
Work i terns ~ 0 0 1 s and materials
F I G . 4 1 6 OVAL ASSEMBLY CAP
Appl icat ion: i n necessary c a s e s only
. 439 Page ...........
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L 4 1 0 UVP-E
AIRFRAYE REPAIR MANUAL
GENERAL .......................................
Work items
I n t e n t i o n a l l y l e f t b l ank
. . . . . . . . . . . . . . . . .
Name of work
4 4 0 Page . . . . . . . . . . .
7
S t e p . No.
S e p t 3 0 / 8 8 . . . . . . . . . . . . . . ..
-
On Pages :
Tools and m t e r i a l s
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L 4 1 0 UVP-E
AIRFRAYE REPAIR YANUAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S t e p . No.
1
2
3
embossed o p e n i n g s
Work i t e m s
-- -- - - -
D r i l l t h e c r a c k s i n t h e embossed o p e n i n g ,
d e b u r r . Use
Measure and
o f p a t c h o f
t h i c k n e s s 1
d r i l l o f d i a 2 mrn.
c u t o f f t h e n e c e s s a r y shape
s tee l s h e e t Z 424253.62,
mm, w i t h t h e r e q u i r e d
p r o t e c t i v e c o a t i n g . Review t h e p a t c h
s h a p e and d imens ion by l a y i n g it o n . t h e
s p o t t o be r e p a i r e d . Cu t t h e p a t c h , deburr
and draw t h e h o l e f o r t h e arnbossing.
D r i l l a h o l e 6 5 , 5 mm i n t o t h e p a t c h ,
d e b u r r p r o p e r l y . Emboss w i t h t h e embossin!
d i e i n compl i ance w i t h t h e LDN 1540.01
s t a n d a r d , t h e n r e a r r a n g e i t .
E l . d r i l l i n g
machine EV 106 D ;
s e t o f d r i l l s ;
f l a t f i l e 200
CSN 229110.3;
round f i l e 150
CSN 229110.3
S h e e t Z 424253.62,
t h i c k n e s s 1 mm;
s h e a r s 250
CSN 226116.1;
s tee1 measu r ing
t a p e , f l a t f i l e 20(
CSN 229110.3;
round f i l e 150
CSN 229110.3.
E l . d r i l l i n g
machine EV 160 D;
se t o f d r i l l s ;
f l a t f i l e 200
CSN 229110.3;
round f i l e 150
CSN 229110.3
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L 410 UVP-E
A 1 RFRAME R E P A I R MANUAL
GENERAL .......................................
Name of work Repair of removable f l o o r emhossed openings
- S t e p . No. Work i terns
Pu t t h e c a t c h on t h e p l a c e t o be
r e p a i r e d , measure, d r i l l c o u n t e r s i n g a t
bo th s i d e s and r i v e t according t o f ig .417 .
P a i n t r i v e t heads w i t h C 2013/9110.
Note :
The work procedure f o r a i r c r a f t p a i n t
r e p a i r s i s mentioned i n c h a p t e r 51
o f t h i s Manual.
On Pages : 4 4 1 - 4 4 4
Too l s and m a t e r i a l s
nanual embossing
Aie 2131/54-H5;
embossing tongs
2310/59;
locksmith' s hammer
250 CSN 230110;
wooden m a l l e t
S t e e l s t r i p t a p e ;
e l . d r i l l i n g
nachine EV 106 D;
set of d r i l l s r o s e
b i t o f r e s p e c t i v e
dimension 2212/14;
r i v e t s 2,6x6
ZSN 022320.5;
r i v e t i n g hammer
ATLAS COPCO;
r i v e t i n g clamps;
r i v e t i n g s u p p o r t s ;
r i v e t i n g d i e of
r e s p e c t i v e d imensi -
on; t o n g s 2310/8;
/ f o r r i v e t i n g
clamps/
4 4 2 Page ...........
S e p t 30/88
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L 4 1 0 UVP-E
A I R F R A V E R E P A I R YANUAL
Name of work : Repair of removable f l o o r embossed openings
Work items S t e p .
s o . - Tools and materials
r i v e t i n g i r o n
h a i r brush No.6-75
CSN 233710;
p a i n t C 2013/9110
? ?.*.QQ : BP. . . . . . . 443
Page ........... Sept 30/88 . . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
AIRFRAME REPAIR MANUAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Name of work R e p a i r of removable f l o o r embossec! openings
- t e p . KO. - Work i terns
? I G . 4 1 7 R E P A I R OF EMBOSSED O P E N I N G S
REMOVABLE C A P S
4 4 4 ........... Page S e p t 3 0 / 8 8 ................
--
Tocls and m t e r i a l s
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L 410 UVP-E
A1 RFRAME R E P A I R YANUAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Yame of work : ~ e p a i r of caps and c o v e r s embossed openings
T o o l s and materials S t e p . xo ,
1
2
I Note:
Nork i t e m
d i a m e t e r . Max. l e n g t h of t h e c r a c k 2/3 X
- see f i g . 418.
1 Repair o f two a d j a c e n t embossings i n a I
Brush f i n e c r a c k s a t t h e opening edges
/ t o Q .5 mrn/ c a r e f u l l y w i t h emery c l o t h
No. 240.
I n c a s e of two c r a c k s occurence i n t h e
embossing d r i l l them wi th d r i l l of 2 rnm
s e t of d r i l l s
row of embossed openings / a t a c a p o r a 1 c o v e r / i s no t a l lowed. I
Emery c l o t h No.240
E l . d r i l l i n g
machine EV 1 0 6 D;
I 1 The opening r e p a i r i s c a r r i e d o u t over / t h r e e p i t c h e s a t l e a s t .
. .S?,O.~:OO. a , . .
445 Page ............
S e p t 30/SC . . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
A 1 RFRAME R E P A I R MANUAL
GENERAL .......................................
Name of work Repair of caps and c o v e r s embossed openings
- S t e p . No. -
-
Work items
crack in Cmck rerned 2
F I G . 4 1 8 R E P A I R OF EMBOSSED O P E N I N G S I N
C A P S AND COVERS
On Pages :
445, 4 4 6
Tools and materials
4 4 6 Page ...........
S e p t 3 0 / 8 8 ................
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L 4 1 0 UVP-E
AIRF3AYE R E P A I R YANUAL
GENERAL .......................................
Name T y p i c a l r e p a i r method o f l a n d i n g g e a r n a c e l l e s h e e t c o v e r i n g /brac ' ing /
S t e p . No. -
Work i t ems
D r i l l t h e c r a c k ends / p u n c t u r e s / w i t h d r i l :
6 3 mm and d e b u r r .
H a m m e r and f l a t t e n t h e p a r t i a l d e f o r m a t i o n
o f s h e e t / b r a c i n g / t o shape .
t h i c k n e s s 0 .63 mm, p rov ided w i t h protective
c o a t i n g , a d h e r i n g t o d imens ions - see
f i g . 419.
Measure and draw r i v e t h o l e s , p u t t h e
s t i f f e n e r t o t h e s p o t t o be r e p a i r e d and
r i v e t a c c o r d i n g t o f i g . 419.
T o o l s and m a t e r i a l s
E l . d r i l l i n g
machine EV 106 D;
s e t of d r i l l s ;
f l a t f i l e 200
CSN 229110.3;
round f i l e 150
CSN 229110.3;
wooden mallet;
locksmith ' s hammer
250 CSN 230110.
S t e e l s h e e t
Z 424253.62,
t h i c k n e s s C .63 mm
s tee l . s t r i p t a p e ;
s h e a r s 250
CSN 226116.1.
S t e e l s t r i p t a p e ;
s l i d e c a l l i p e r
CSN 251238,
r i v e t s 2 ,6x . . . CSN 022304.5;
r i v e t i n g hammer
ATLAS COPCO;
r i v e t i n g c lamps;
447 Page . . . . . . . . . . .
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L 410 UVP-E
.AIRFRA?IE R E P A I R MANUAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Name of work T y p i c a l r e p a i r method of l a n d i n g
- S t e p . No. -
4
g e a r n a c e l l e s h e e t cover ing /b rac ing /
IJork items
Coat o r s p r a y t h e r e p a i r e d s p o t / r i v e t
heads/ i n accordance w i t h t h e work
procedure f o r a i r c r a f t p a i n t r e p a i r s
mentioned i n c h a p t e r 51 of t h i s Manual.
4 4 8 Page ........... S e p t 30/88 . . . . . . . . . . . . . . .
On Pages :
4 4 7 - 4 4 9
Tools and rnatsr ia ls
r i v e t i n g s u p p o r t s ;
r i v e t i n g d i e of
r e s p e c t i v e
d imensions ; tongs
2310/8
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L 4 1 0 UVP-E
AIRFgAYE R E P A I R YANUAL
GENERAL. . . . . . . . . .
xame of work: T y p i c a l r e p a i r method o f l a n d i n g g e a r n a c e l l e s h e e t c o v e r i n g / b r a c i n g /
P I G . 4 1 9 T Y P I C A L REPAIR METHOD O F
LANDING GEAR XACELLE SHEETS
/BRACING/
On Pazss :
4 4 7 - 4 4 9
I
4 4 9 Page . . . . . . . . . . .
l iork i t e m
S e p t 30/88 . . . . . . . . . . . . . . . .
Too l s 3 n d materials
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L 4 1 0 UVP-E
AIRFRAYE R E P A I R MANUAL
GENERAL. .......................................
Name of work
S t e p . No.
Work i t e m s
I n t e n t i o n a l l y l e f t blank
On Pages :
--- -
Too l s a n d m a t e r i a l s
450 Page ........... S e p t 30/88 ................
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L 4 1 0 UVP-E
AIRFgA'4E R E P A I R YANUAL
GENERAL .......................................
Yame of work:Crack r e p a i r i n l a n d i n g g e a r
S t e p Yo. -
1
1.1
1.2
1 .3
1.4
-
n a c e l l e
Work items
Repai r of c r a c k s w i t h i n t h e c o n t a c t of
l o n g i t u d i a l and c r o s s s t i f f e n e r s / i n t h e
c e n t r e o f t h e cover ing f i e l d / - see t h e
f i g . 421 / d e t a i l 1 - f i g . 420/ c a r r y o u t
a c c o r d i n g t o t h e p o i n t s 1.1 t o 1.8
D r i l l c r a c k ends wi th d r i l l q5 3.1 mm
Make a s t r i p - shape see f i g . 421, pos 2 - - of s teel s h e e t D 16 A-TV t h i c k n e s s 1 mrn,
w i t h r e s p e c t i v e p r o t e c t i v e c o a t i n g - /whi le
o b s e r v i n g t h e c r a c k s i z e and minimum r i v e t
edge d i s t a n c e s 7 mm, c r a c k d r i l l i n g edge
minimum 20 rnm and max. s i z e of s t r i p s - - accord ing t o t h e F i g u r e s / .
D r i l l o f t h e r e s p e c t i v e r i v e t s c a r e f u l l y ,
i . e . t h o s e t o be covered by t h e s t r i p .
D r i l l t h e s t r i p t o g e t h e r w i t h t h e cover ing
nad s t i f f e n e r s through t h e p r e v i o u s l y
d r i l l e d r i v e t h o l e s .
Tools and m a t e r i a l s
E l . d r i l l i n g
machine EV 106
d r i l l @ 3.1 mm
S t e e l s h e e t D 1
t h i c k n e s s 1 mm;
s h e a r s 250
CSN 226116.1;
s t e e l s t r i p t a p e ;
f l a t f i l e 200
CSN 229110.3
E l . d r i l l i n g
machine EV 106 D ;
s e t of d r i l l s
E l . d r i l l i n g
machine EV 106 D ;
s e t of d r i l l s
451 . . . . . . . . . . . Page
S e p t 30/88 . . . . . . . . . . . . . . .
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L 4 1 0 U V P - E
AIRFRAYE R E P A I R MANUAL
GENERAL. .......................................
Name o f work Crack r e p a i r i n l a n d i n g g e a r
- S t e p . No. -
1.5
1.6
n a c e l l e
Work i terns
D r i l l w i t h a d r i l l 4 2 . 1 mm h o l e s f o r
f u r t h e r r i v e t s w i t h 20 t o 30 mrn p i t c h e s
/min. edge d i s t a n c e of r i v e t s - 7 mm/ as
measured from t h e s t r i p o u t e r s i d e .
P a i n t t h e s t r i p from i n n e r s i d e w i t h
S 2008/0600 o n c e and when d r y t h e n w i t h
S 2029/9110 once .
Note:
The work p r o c e d u r e f o r a i r c r a f t
r e p a i r s i s ment ioned i n c h a p t e r
t h i s Manual.
p a i n t
5 1 o f
T o o l s and materials
5 1 . d r i l l i n g
nachine EV 106 D;
i r i l l 6 2 . 1 m;
s l i d e c a l l i p e r
3SN 251238
3rush; p a i n t
; 2008/0600;
5 2029/9110
................ 4 5 2
Page . . . . . . . . . . . S e p t 30/88 . . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
AIRFgAVE REPAIR MANUAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kame o f w o r k : Crack r e p a i r i n l a n d i n g g e a r
- S t e p .
S o .
n a c e l l e
IITork i t e m s
FIG. 4 2 0 REPAIR OF LANDING GEAR NACELLE
REAR COVERING - GENERAL VIEW
/1/ T a i l l a m i n a t e c o v e r
P1 ... a p p l i e d f o r a i r c r a f t s t o t h e s e r i a l
No. 8 0 0 5 3 0
p 2 ... a p p l i e d f o r a i r c r a f t s from t h e
ser ia l No. 8 0 0 6 0 1
I - d e t a i l I - see f i g . 4 2 1
I1 - d e t a i l I1 - see f i g . 4 2 2
I11 - d e t a i l I11 - see f i g . 4 2 3
Too l s and materials
5 3 . 0 0 . 0 0 . . . . . . . . . . . . . . . . 4 5 3
Page . . . . . . . . . . . S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL .......................................
13n Pages:
4 5 1 - 4 6 2
Tools and material
Name work C r a c k repai r i n l a n d i n g gear nacel le
- S t e p .
No. Work items
.3.3.=.99.9P.Q.
i
F I G . 4 2 1 REPAIR OF LANDING GEAR NACELLE
REAR COVERING /DETAIL I1 OF
F I G . 4 2 0 / i
/ 2 / S t r i p ; /3/ R i v e t 2 . 6 ~ 6 CSN 0 2 2 3 0 4 . 5 ;
/ 4 / R i v e t 2 . 6 ~ 5 CSN 0 2 2 3 0 4 . 5 ; /5/ R i v e t i I
3x8 CSN 0 2 2 3 0 4 . 5 I
. . . . . ..... rage .?.5.4.
S e p t 3 0 / 8 8 ................
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L 4 1 0 UVP-E
A 1 RFRAME R E P A I R MANUAL
GENERAL .......................................
Same of work: Crack r e p a i r i n l a n d i n g g e a r n a c e l l e
S t e p . s o .
Vork items
A-A
Tools and ma te r i a l s
F I G . 4 2 2 R E P A I R OF LANDING GEAR NACELLE
REAR COVERING / D E T A I L I1 O F THE
F I G . 4 2 0 /
Legend t o t h e f i g u r e - see t h e fo l lowing
page
.5.?:98;.99 ...... 4 5 5 Page ...........
S e p t 30/88 ................
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L 410 UVP-E
A1 R F R M E R E P A I R MANUAL
GENERAL .......................................
xame of work C r a c k r e p a i r i n l a n d i n g g e a r nace l le
- S t e p . No. -
-
Nark i terns ) To015 and materials
L e g e n d t o t h e f i g . 422 :
/ 3 / R i v e t 2 . 6 ~ 6 CSN 0 2 2 3 0 4 . 5 ; / 4 / R i v e t
2 . 6 ~ 5 CSN 0 2 2 3 0 4 . 5 ; / 5 / R i v e t 3 x 8
CSN 0 2 2 3 0 4 . 5 ; / 6 / S t r i p ; / 7 / S t i f f e n e r ;
/8/ P r o f i l e ; / 9 / W a s h e r s ; / l o / S t r i p
456 Page . . . . . . . . . . . S e p t 3 0 / 8 8 ................
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L 4 1 0 U V P - E
A 1 RFRAVE R E P A I R MANUAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sane o f r ~ o r k : Crack r e p a i r i n l a n d i n g g e a r n a c e l l e
- S t e p ,
So. -
1 . 7
1 .8
-
Vork i t e m
S u b s t i t u t e c e n t r a l r i v e t s w i t h new o n e s
/5 / a f t e r h o l e s r e d r i l l i n g w i t h d r i l l
Tools and materials
S e t t h e s t r i p on t h e c o v e r i n g . Apply o v a l
head r i v e t s /3 / t o t h e p l a c e of d r i l l e d
o f f r i v e t s - see f i g . 4 2 1 and r i v e t t h e
r i v e t s / 4 / t o t h e n e w r i v e t s p l a c e - see
f i g . 421 / r e d r i l l t h e h o l e s t o Dia 2.7
@ 3 . 1
P a i n t
R i v e t 2 . 6 ~ 6
CSN 022304.5;
r i v e t 2 . 6 ~ 5
CSN 022304.5;
r n m / . e l . d r i l l i n g machinc
mrn - see f i g . 4 2 1 .
t h e s t r i p e x t e r n a l s i d e w i t h p a i n t
S 2008/0660 once and w i t h v a r n i s h
U 2054/1018 a f t e r d r y i n g o n c e .
P a i n t r i v e t c l o s i n g heads /from l a n d i n g
g e a r n a c e l l e i n t e r i o r / w i t h p a i n t
S 2029/9110.
Note:
The work p rocedure f o r a i r c r a f t p a i n t
r e p a i r s i s ment ioned i n c h a p t e r 5 1 o f
t h i s Manual.
EV 106 D; se t of
d r i l l s ; r i v e t 3x8
CSN 022304.5;
r i v e t i n g hammer
ATLAS COPCO;
l r i v e t i n g c lamps;
r i v e t i n g s u p p o r t s ;
r i v e t i n g d i e of
r e s p e c t i v e d imens i . 1 ;on ; t o n g s 2310/8.
B r u s h ; p a i n t
S 2008/0600;
v a r n i s h U 2054/1011
p a i n t S 2029/9110.
. ?.? : 99.*.QO. , , , . 457 . . . . . . . . . . . Page
S e p t 30/88 . . . . . . . . . . . . . . . .
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L 410 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL. .......................................
Name o f work Crack r e p a i r i n landing g e a r n a c e l l e
On Pages :
451 - 462
. 458 Page ...........
S e p t 30/88 ................
Too l s and matsrials
E l . d r i l l i n g mach.
EV 106 D; s e t o f
d r i l l s ;
S t e e l s h e e t D 16+T
' t h i c k n e s s 1 mm;
s h e a r s 250
CSN 226116.1;
steel s t r i p t a p e ;
f l a t f i l e 200 CSN 229110.3
S t e p . No.
2
3.
3 .1
3.2
3.3 .
Work i t e m s
Perform t h e cover ing c rack r e p a i r i n t h e
s p o t of i n n e r s t r i n g e r t r a n s i t i o n t o
t r a i l i n g edge s t i f f e n i n g p i e c e / a p p l i e d
f o r a i r c r a f t / L 410 UVP t o No. 800530/ - - see f i g . 422 / ~ e t a i l XI of f i g . 420/
a c c o r d i n g t o t h e p o i n t s 1.1 t o 1.8 o f . t h i s
work procedure .
Make t h e s t r i p shape /6/ according t o
f i g . 422. R i v e t s type i s shown i n f i g . 422.
Perform t h e c r a c k r e p a i r of cover ing and
o f i n n e r s t r i n g e r i n t h e s p o t of
t r a n s i t i o n t o t h e t r a i l i n g edge s t i f f e n i n g
p i e c e / a p p l i e d f o r a i r c r a f t L 410 UVP t o
No. 800530/ - see f i g . 422 / s e c t i o n A-A/
accord ing t o t h e p o i n t s 3.1 t o 3.9.
D r i l l t h e c r a c k ends from t h e cover ing
e x t e r n a l s i d e w i t h a d r i l l 4 3 . 1 mms
Make t h e s t r i p shape according t o f ig .422 .
..... QQ.-.QQ
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L 4 1 0 UVP-E
A I R F 3 A M E R E P A I R YANUAL
GENERAL .......................................
Name o f work: Crack r e p a i r i n l and ing gear n a c e l l e
On Pages:
4 5 1 - 462
F u r t h e r work procedure i s i d e n t i c a l
w i t h t h e p o i n t 1.
For t h e s t i f f e n e r / 7 / r e p a i r - s e e f i g .
422 make a p r o f i l e / 8 / /of t h e shape
shown i n t h e F i g u r e / of steel s h e e t
D 1 6 A-TV, t h i c k n e s s 0 . 8 mrn - s e e f i g .
4 2 2 , s e c t i o n B-B. Its l e n g t h s h a l l cover
t h r e e p i t c h e s of o r i g i n a l r i v e t s from t h e
c r a c k s p o t .
~ o o l s and ater rials S t e p . No.
P u t washers / 9 / made of s h e e t D 16 A-TV
t h i c k n e s s 0 . 8 mm - see f i g . 422 , s e c t i o n
B-B between t h e p r o f i l e / 8 / s e e f i g . 422
and t h e o r i g i n a l s t i f f e n e r . I t s l e n g t h
s h a l l depend on t h e s t i f f e n e r / 7 / s i z e .
Work items
Coat t h e p r o f i l e / 8 / - see f i g . 422 a s
w e l l a s t h e s t r i p s / 9 / wi th p a i n t
S 2 0 0 8 / 0 6 0 0 once and when d r y t h e n w i t h
p a i n t C 2029 /9110 once .
Note:
The work p rocedure of a i r c r a f t p a i n t
I r e p a i r s i s mentioned i n c h a p t e r 51 o f
t h i s Manual.
S t e e l s h e e t Dl6 A-
D 1 6 A-TV thicknes!
0 . 8 rnrn; s h e a r s 250
CSN 226116 .1 ;
s tee l s t r i p t a p e ;
f l a t f i l e 2 0 0
CSN 229110.3
S t e e l s h e e t
D 1 6 A-TV thicknes:
0 . 8 mm; s h e a r s 250
CSN 226116 .1 ;
s teel s t r i p t a p e ;
f l a t f i l e 2 0 0
CSN 229110 .3 .
Brush; p a i n t
s 2008/0600; p a i n t
5 3 . 0 0 . 0 0 ................ 459 Page ...........
s e t p 30 /88 . . . . . . . . . . . . . . .
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L 410 UVP-E
A 1 RFRAME R E P A I R MANUAL
GENERAL. .......................................
n a c e l l e
Work items
. xame of work Crack r e p a i r i n l a n d i n g gear
- -
S t e p . No.
3.7.
3.8
3.9
Applyin e d e n t i c a l method a s i n t h e p o i n t 1
u s i n g h o l e s a f t e r d r i l l e d o f f r i v e t s ,
comple t ing new ones , r i v e t t h e s t r i p s /6/
w i t h t h e cover ing , p r o f i l e /8/ and s t r i p s
/9 / by means of r i v e t s accord ing t o
p o s i t i o n s shown i n f i g . 422.
Coat t h e s t r i p from e x t e r n a l s i d e w i t h
p a i n t S 2008/0600 once and when d r y t h e n
w i t h v a r n i s h U 2054/1018 once.
Coat r i v e t c l o s i n g heads /from land ing
g e a r n a c e l l e i n t e r i o r / w i t h p a i n t
S 2029/9110.
Note:
U s e t h e s t r i p /6 / even i n c a s e a f t e r t h e
s t i f f e n e r /7/ damage - see f i g . 4 2 2 no
damage t o t h e cover ing occured .
Now u s e a s t r i p of minimum dimensions a s
shown i n f i g . 422. No damage i s assumed
a t t h a t p l a c e wi th a i r c r a f t L 4 1 0 UVP fron
No. 800601 - accord ing t o f i g . 420 V i e w
P2.
460 ........... Page
S e p t 30/88 ...............
On Pages:
451 - 462
Tools and materials
See p o i n t 1 of t h e
r e s p e c t i v e
procedures .
Brush; p a i n t
S 2008/0600;
v a r n i s h U 2054/10lI
p a i n t S 2029/9110.
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L 4 1 0 UVP-E
A 1 RFRAME R E P A I R MANUAL
Name of work: Crack r e p a i r i n l a n d i n g g e a r n a c e l l e
S t e p . No.
Vork i terns
Perform t h e r e p a i r of cover ing c r a c k s i n
t .ermina1 j o i n t s - s e e f i g . 423 / d e t a i l 111
o f t h e f i g . 4 2 0 / accord ing t o t h e p o i n t s
1.1 t o 1.8 of t h i s work procedure . Make
t h e s t r i p shape /11/ i n compliance wi th
f i g . 423. R i v e t types a p p l i e d , edge
d i s t a n c e s and r i v e t p i t c h e s a r e shown i n
f i g . 423.
Apply t h e i d e n t i c a l r e p a i r method
mentioned i n t h e p o i n t s 1 t o 4 of t h i s
work p rocedure i n c a s e of t h e c r a c k
occurence a t t h e upper l e f t and r i g h t
c o v e r i n g / s e e f i g . 422, pos. 10/ even
though t h e c r a c k s occurence i s n o t
assumed i n t h i s a r e a .
Too l s an: ~ateri2ls
Sept 3 0 / 8 8 . . . . . . . . . . . . . . .
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L 4 1 0 UVP-E
A1 RFRAME REPAIR MANUAL
GENERAL. . .......................................
Name of work C r a c k repair i n l and ing gear nacel le
- S t e p .
No. -
-
Work i t e m s
F I G . 4 2 3
/ 3 / R i v e t
2 . 6 ~ 5 CSN
REAR COVERING REPAIR AT
LANDING GEAR NACELLE
/ de t a i l 111 of f i g . 4 2 0 /
2 . 6 ~ 6 CSN 0 2 2 3 0 4 . 5 , / 4 / R i v e t
0 2 2 3 0 4 . 5 , /11/ S t r i p
... . .~L.94199.. 4 6 2 ........... P a g e
S e p t 30/88 ...............
On P a g e s :
4 5 1 - 4 6 2
Tools a n d m a t e r i a l s
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L 410 UVP-E
A 1 RFRAME R E P A I R MANUAL
GENERAL .......................................
Name of work: Rubber / s e a l i n g / p a r t s r e p a i r On Pages :
- S t e p . No. -
1
1.1
1.2
1 .3
1 . 4
-
Remove t h e r e s t s of rubber packing
Vork i t ens
Replace damaged rubber packing according
t o t h e p o i n t s 1.1 t o 1 . 4 .
T r i a n g u l a r s :craper
ON 229417; f i n e
emery c l o t h No. 12C
Tools and materi.11~
s u r f a c e w i t h t r i c h l o r e t h y l e n e .
Clean t h e c o n t a c t s u r f a c e t o remove t h e
o l d a d h e s i v e by means o f p e t r o l and .
d e g r e a s e w i t h t r i c h l o r e t h y l e n e .
P r e p a r a t e new packing. Degrease t h e c o n t a Packing; c l e a n .ti
Clean c l o t h ; p e t r o l
150/200 a c c . t o TPL
33037-61 o r p e t r o l
acc. t o GOST 8505-5
t r i c h l o r e t h y l e n e
c l o t h ;
I t r i c h l o r e t h y l e n e
Coat t h e c o n t a c t s u r f a c e s w i t h t h e
a d h e s i v e 6602 /Alkapren A 100/ and l e t
them d r y f o r 20 minutes . Then c o a t them
wi th t h e adhes ive a g a i n , a p p l y t h e new
packing a f t e r 3 t o 5 minu tes and l e t it
g e t d r y . (Leave a t r e s t f o r 2 4 hours
a t a t empera tu re of 1 8 " ~ and a humidity
of 7 5 % ) .
Ibrush; c l e a n c l o t h
463 Page ........... Apr 20/96
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L 410 UVP-E
A 1 RFRAME R E P A I R MANUAL
GENERAL .......................................
N a ~ e of work Rubber / s e a l i n g / p a r t s r e p a i r
Rep lace t h e LUKOPREN packing S 9410
a c c o r d i n g t o t h e p o i n t s 2 . 1 t o 2.4.
On Pages :
Remove t h e o r i g i n a l packing rests.
T o o l s and r n a t e r i s i s S t e ? .
No.
C l e a n t h e c o n t a c t s u r f a c e w i t h p e t r o l t o
remove t h e o l d a d h e s i v e and d e g r e a s e w i t h
p e t r o l t o o .
Work i t ems
Apply a l a y e r o f Lukopren B 237 a t f i r s t
/on f i x e d p a r t o f windows/ and a f t e r
d r y i n g /5 min approx ima te ly / a l a y e r o f
Lukopren S 9410. Keep i t a h r e s t f o r 72 hours ( a t a tempratme of 20 C and humidity of not less than 35%).
C l e a n it and remove a d h e s i v e rests
w i t h s p i r i t .
ON 2 2 9 4 1 7 ; ' f i n e
emery c l o t h No.120
C l e a n c l o t h ; p e t r o
150/200 acc. t o
TPD 33037-61 o r
GOST 8505-57
Brush; Lukopren
B 237; Lukopren
S 9410; c l e a n c l o t h
C lean c l o t h ; p e t r o
150/200 acc. t o TP
33037-61 o r GOST
8505-57.
464 Page ...........
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L 4 1 0 UVP-E
A I R F R A V E R E P A I R VANGAL
GENERAL ........
Name o f work: Repa i r o f p a i n t s w i t h i n desk b a t t e r i e s room
- S t e p .
No.
P r e p a r e t h e s u r f a c e o f desk b a t t e r i e s room
3s f o l l o w s :
- n e u t r a l i z e t h e s u r f a c e w i t h sodium
c a r b o n a t e s o l u t i o n
- wash t h e s u r f a c e w i t h wa te r
- d r y i t w i t h bucksk in o r w i t h
compressed a i r blowing
- g r i n d c a r e f u l l y t h e p l a c e s showing
damaged p a i n t w i t h emery c l o t h No. 150
- blow a b r a s i o n away
P r e p a r e t h e r e a c t i v e p r iming c o a t S 2008
3s f o l l o w s :
- mix c a r e f u l l y t h e b a s e S 2008 w i t h
c a t a l y s t S 6100 p r i o r t o t h e a p p l i c a t i o n
a t t h e f o l l o w i n g r a t i o : I
4 we igh t p a r t s o f p r iming c o a t S 2008
1 w e i g h t p a r t of c a t a l y s t S 6011
b e e p t h e r a t i o p r e c i s e l y /
- t r ea t t h e v i s c o s i t y a f t e r h a l f a n hour
w i t h d i l u e n t S 6010 t o a v a l u e of 18 t o
25 s e c a c c . t o o u t l e t cup 6 4 m m / 2 0 ~ ~
/CSN 673013/
On Pages:
4 6 5 , 4 6 6
T o o l s an; m t e r i 3 l s
Sodium c a r b o n a t e
s o l u t i o n ; w a t e r
s o u r c e ; v e s s e l ;
c l e a n c l o t h ;
bucksk in ; compressa
a i r s o u r c e emery
c l o t h No. 150
R e a c t i v e p r iming
c o a t S 2008;
c a t a l y s t S 6011;
d i l u e n t S 6010;
o u t l e t cup 6 4 mrn
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L 410 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL ........
Same
- 5:ep.
So . -
3
4
-
of work R e p a i r o f p a i n t s w i t h i n desk b a t t e r i e s room
On Pages :
465 - 467
Note:
Use t h e m i x t u r e w i t h i n 8 h o u r s s i n c e
Work items
mixing w i t h t h e c a t a l y s t .
Tools and materials
P a i n t t h e p l a c e s exposed up t o t h e b a s i c
m a t e r i a l w i t h b r u s h o r s p r a y them a t a
p r e s s u r e o f 0 . 2 MPa t o 0 .25 MPa /2 t o 2 2.5 kp/cm / i n one l a y e r .
Note:
C l e a n t h e p a i n t - s p r a y i n g gun, b r u s h and
o t h e r equipment contamina ted w i t h t h e
p r i m i n g c o a t S 2008 w i t h t h e a g e n t
P 8500 /C6006/. Dry t h e p a i n t e d 3 p o t a t a
t e m p a r a t u r e 18 t o 2 5 ' ~ f o r 2 h o u r s .
P a i n t t h e s p o t s c o a t e d a c c o r d i n g t o t h e
p o i n t 3 w i t h t h e r iming c o a t U 2 0 0 1 / 0 1 ~ 0
hardened w i t h t h e s e t t i n g a g e n t U 7000 a t
a r a t i o o f 5 : l . For d i l u t i o n u s e t h e
d i l u e n t U 6002.
Dry t h e p a i n t e d s p o t a t a t e m p e r a t u r e of
18 t o 2 5 O ~ f o r 5 hours .
4 6 6 Page ........... S e p t 30/88 ................
R e a c t i v e p r iming
c o a t a c c . t o p o i n t
2 o f t h e p r o c e s s
p r o c e d u r e ; b r u s h ;
p a i n t - s p r a y i n g gun;
agent P 8500
/C 6006/.
Brush; p r iming c o a t
u 2001/0100;
s e t t i n g a g e n t U 7QO.(
d i l u e n t U 6002
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L 4 1 0 UVP-E
A1 RFliAME R E P A I R YANUAL
GENERAL .......................................
Xame of work: Repair of p a i n t s w i t h i n desk b a t t e r i e s room
S t e p . No. -
5
-
Work i tems
On Pages:
465 - 467
'oa t t h e s p o t s p a i n t e d accord ing t o t h e
? o i n t 4 w i t h t h e v a r n i s h U 2052/1100
~ a r d e n e d wi th t h e s e t t i n g a g e n t U 7 .MOat a
r a t i o o f 2 : l . For d i l u t i o n u s e t h e d i l u e n t
J 6002.
l r y t h e p a i n t e d s p o t a t a t empera tu re of I
18 t o 2 5 " ~ f o r 1 0 hours .
Tools and m a t e r i a l s
Brush; v a r n i s h
u 2052/iroo;
s e t t i n g a g e n t
U 7000; d i l u e n t
U 6002
53 .QO.OO . . . . . . . . . . . . . . . 467 Page ...........
S.e~f. 2.QL88. . . .
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L 410 UVP-E
A1 RFRAME 3 E P A I R MANUAL
GENERAL .......................................
I Same of work
Work i terns
Intentionally left blank
4 6 8 ........... Page Sep t 3 0 / 8 8 ................
On Pages :
T o o l s and materials
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L 410 UVP-E
A I R F W V E REPAIR YANUAL
GENERAL .......................................
Name of work: Reaming of holes in wing-fuselage suspension fittings in assembled state -
S t e p . No. -
1.0.
1.1.
1 .2 . 1.3.
1.4.
-
Work i tems
Reaming of holes in wing - fuselage suspension fittings NOTE: The holes in each suspension
fitting on to be reamed successively. When reaming the hole and installing the pin no other work must be carried out on the airplane, and the maintenance engineer must not lean against the airplane.
Lift the aeroplane on jacks. Support the rear fuselage section with a support. Locate service platforms on the left and right sides of the fuselage. Remove a split pin and unscrew a nut. Lift the wing on the fuselage so that the original pin can be taken out freely of the suspension fitting, and then fitted back without a draw-in device. Check the hole dia. 17.47.mm in the suspension fitting by'means of a gauge. Check the oval shape of the hole with an inside calliper. If the tolerance is exceeded, rebore the hole to tlie nearest higher dimension in accordance with the Album of production, operation and repair tolerance of the L 410 aeroplane, and then replace the original pin by a new one with corresponding shank. Fit the pin in the hole of the suspension fittings.
On Pages:
4 6 9 - 470
Tools and m a t e r i a l s
Remover of the wing trunnions B 960 097 N Locating bush B 960 581 N
4 6 9 Page ........... Aug 1 0 / 9 8 .-.-...+- .........
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L 4 1 0 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL .......................................
Before the reaming, measure the axial clearance between the wing-to-fuselage suspension fittings. The clearance must be at least 0.5 nun. Using a reamer from the reamer set and a guide make up a tool PIN 112-246-14104 suited for the diameter determined according to the instructions in para 1.4. Ream the hole to the nearest higher diameter (i.e. dia. 17.2, dia. 17.4, dia. 17.6 H7). Lubricate the tool with rape-seed oil during reaming. Deburr the reamed holes in the wing suspension fitting and the fuselage suspension fitting. Clean the pin (dia 17.2, dia 17.4, dia 17,6 H7) smear it slightty with the CIATIM 201 lubricating grease, and fit the pin in the hole of the wing - - fuselage suspension fittings. Screw the nut and lock it with a split pin. If increased clearance in the wing-to- - fuselage attachment is revealed by visual inspection, check and take up the' clearance as instructed in para 1.1. to 1.9. Use a double point inside calliper for the check.
,
470 Page ...........
Work items
Aug 10/98 ................
Name of work : Reaming of holes in wing-fuselage suspension fittings in assembled state
Tools and materials
On Pages:
469 - 470 Step. No.
1.5.
1.6.
1.7.
1.8.
1.9.
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L 410 UVP-E
A I R F R A V E R E P A I R YANUAL
G E N E R A L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Yame of w o r k : Assembly of f u s e l a g e removable p a r t s and equipment
; t ep No. -
Kork i t e n s
Perform t h e assembly of t h e nose cover ,
t a i l cover , l and ing g e a r covers , cover ing
removable p a r t s f i x e d by means of qu ick
a c t i n g l o c k s i n accordance wi th t h e
Maintenance Manual.
Note:
U s e wooden s c a f o l d i n g f o r d isassembly of
p a r t s i n t h e s e a c c e s s i b l e p l a c e s .
Assemble t h e s t a t i c ice warning i n d i c a t o r
i n accordance wi th t h e p o i n t s 2 . 1 t o 2.4.
P repare c a u l k i n g compound U 30 M according
t o t h e work procedure mentioned i n c h a p t e r
51 of t h i s Manual.
Coat t h e s u r f a c e a t t h e s t a t i c i c e warning
i n d i c a t o r w i t h p repared cau lk ing compound.
S e t t h e i n d i c a t o r and screw i t wi th 3
s c r e w s . T igh ten t h e screws uniformly.
c o n n e c t conduc to r s t o the rmina l board V 39
Tighten t h e n u t s on t h e t e r m i n a l board w i t :
a sc rewdr ive r and t h e n c o a t them wi th
c o l o u r l e s s v a r n i s h . Assemble t h e t e r m i n a l
board.
On Pages:
wooden
s c a f o l d i n g
Caulking compound
U 30 M
Brush; screwdriver
N o . 713 4 . 5 ~ 1 2 5
Screwriver
L410.9141-05;
c o l o u r l e s s v a r n i s l
C 1005/0080
5r?L Page . . . . . . . . . . .
s e p t 30/88 ................
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,L 410 UVP-E
A1 RFRAME REPAIR MANUAL
GENERAL .......................................
S t e p ( No.' I
N a m e o f work Assembly o f f u s e l a g e removable p a r t s and equipment
Work i t ems
O n Pages :
501 - 504
Tao l s and m t e r i a l s
I I CAUTION :
2.3
SUCH A CHECK MUST NOT BE LONGER THAN
1 MINUTE, OTHERWISE THE HEATING ELEMENT OF
THE STATIC ICE WARNING INDICATOR COULD BE
DESTROYED.
S w i t c h on t h e s w i t c h e s BATTERY I , I1 on I t h e c e i l i n g p a n e l . A f t e r s w i t c h i n g t h e
c i r c u i t b r e a k e r STATIC INDICATOR o n t h e
c e i l i n g p a n e l check w i t h your hand t h e
warn ing up o f t h e s t a t i c warning i n d i c a t o r
1 D i s c o n n e c t a l l c i r c u i t b r e a k e r s and
s w i t c h e s a f t e r t h e t e s t .
2.4
3
S e p t 30/88 ................
A f t e r t h e f u n c t i o n check-up pe r fo rm t h e
a s sembly o f c o c k p i t i n t e r i o r l i n i n g shou ld
by s l i d i n g t h e p a n e l under t h e b o r d e r and
s c r e w i n g t h e s c rews from below.
Assemble t h e r o t a r y ice warning i n d i c a t o r
i n a c c o r d a n c e w i t h t h e p o i n t s 3 .1 t o 3.4.
3 .1
S c r e w d r i v e r No.710
4 . 5 ~ 1 2 5
S e t t h e r o t a r y ice warning i n d i c a t o r s o
t h a t t h e v a n e s a r e i n f r o n t o f t h e b l a d e
i n t h e f l i g h t d i r e c t i o n .
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L 4 1 0 UVP-E
A 1 R F 9 A Y E R E P A I R YANUAL
GENERAL .......................................
- S t e p . 30. -
3 . 2
3 . 3
3 . 4
4 .
1.1
5.
5.1
Yame o f :;ark: Assembly of fuselage removable parts and equipment
On Paqes:
501 - 504
Screw the indicator with 3 screws.
\Cork i t e m s
Assemble the nose cover
T o o l s and 7~terials
Screwdriver No.710
6 .Sxl8O
Switch on the switches BATTERY I, I1 on
the ceiling panel. After switching on
the switch ROTARY INDICATOR on the
ceiling panel the vanes of rotary ice
warning indicator start to rotate.
Installation of radio-communication
equipment antennas.
After the installation carry out
functional check of radio-communication
system in accordance with Maintenance
Manual of the aeroplane.
Installation of radio-navigational
equipment antennas.
After the installation carry out
functional check of radio-navigational
system in accordance with 'Maintenance
Manual of the aeroplane.
503 . . . . . . . . . . . Page Sept 30/88 . . . . . . . . . . . . . . . .
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L 410 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL .......................................
p a r t s and equipment
Work items
Assemble t h e t e r m i n a l laminate c o v e r t o
t h e l e f t / r i g h t / l and ing g e a r n a c e l l e
bv means of screws.
Name of work Assembly of f u s e l a g e removable
- Step. No.
6.
5 0 4 Page ...........
On Pages:
501 - 504
Tools and materials
Screwdriver No. 697
6x120
S e p t 30/88 ....... i . . . . . . . .
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L 410 UVP-E
A1 RF9AVE R E P A I R YANUAL
GENERAL .......................................
Name of w o r k : Riqqinq b e f o r e and a f t e r t h e - - - f u s e l a g e and wing r e p a i r
- 5 t e p . No. - 1
1.1
1.2
1 . 3
1 . 4
1 .5
1.6
Work i t e m s
Rigging c o n d i t i o n s
The a i r c r a f t should b e empty / f u e l
d ischarged/ .
A i r c r a f t t empera tu re should be e q u a l i z e d
wi th t h e ambient t e m p e r a t u r e , t h e
a i r c r a f t should n o t be exposed t o d i r e c t
s o l a r r a d i a t i o n .
Rigging should be performed on f l a t
c o n c r e t e s u r f a c e .
Rigging can be performed on apron i n
c a s e of wind less weather .
I n c a s e t h e c o n d i t i o n s of p o i n t s 1.2 t o
1 . 4 cannot be f u l f i l l e d on t h e apron,
t h e a i r c r a f t r i g g i n g should be performed
i n a hangar.
A i r c r a f t r i g g i n g shou ld be performed i n
t h e fo l lowing c a s s e s :
- a f t e r d i sassembly and reasembly of t h e
wing, f i n and s t a b i l i z e r
- i n c a s e of exceeding t h e max. speed of
o p e r a t i n g f a c t o r
On Pages :
iO1, 602
~ 0 0 1 s and ? .a ter ia ls
601 Page ........... S e p t 3 0 / 8 8
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L 4 1 0 UVP-E
A I R F R A Y E REPAIR MANUAL
GENERAL .......................................
f u s e l a g e and wing r e p a i r
Il'ork i t e m s
Name o f work Rigging beL'ore and a f t e r t h e
S t e p . No.
2
2 . 1
2.2
- w i t h v e r y bumpy land ing o r major damage
of t h e a i r c r a f t
- w i t h f l i g h t q u a l i t i e s d e t e r i o r a t i o n
which c o u l d be caused by a i r f r a m e
de format ion
Rigging p roper
Perform t h e a i r c r a f t r i g g i n g i n accordanc
w i t h t h e r i g g i n g p r o t o c o l and t h e a i r c r a f
Maintenance Manual.
Note:
Perform t h e a i r c r a f t r i g g i n g p r i o r t o a s
w e l l a s a f t e r t h e a i r c r a f t r e p a i r . P e r f o r
t h e t o t a l r i g g i n g p r i o r t o t h e r e p a i r .
P a r t i a l r i g g i n g r e s u l t i n g from t h e r e p a i r
performed may be c a r r i e d o u t a f t e r t h e
r e p a i r . Other v a l u e s can be used a s p e r
t h e p r i o r - t o r e p a i r r i g g i n g .
Record t h e v a l u e s i d e n t i f i e d i n t h e
r i g g i n g p r o t o c o l .
On P a g e s :
601 , 6 0 2
Zools a n d laterials
Rigging p r o t o c o l
of t h e a i r c r a f t
r e s p e c t i v e v e r s i o r
5 3 .OO.OO ................ 6 0 2 Page ...........
S e p t 3 0 / 8 8 ................
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L 410 UVP-E
AIRFRAME REPAIR MANUAL
GENERAL. ....................................... L I S T OF TEST EQUIPMENT, J I G S , FIXTURES LVD TOOLS
Nomenclature
Red wax p e n c i l
Quadrup le magnify ing g l a s :
E l . d r i l l i n g machine EV 106 I
S e t of d r i l l s CSN 221121
S h e a r s 250 CSN 226116.1
S t e e l s t r i p t a p (
R i v e t i n g hammer ATLAS COPCO
R i v e t i n g clamps
R i v e t i n g s u p p o r t s 2300/1-42
R i v e t i n g d i e 2233-H/35-10
R i v e t i n g d i e 2233/19-10
Iveral dims.,
m
W e i g h t , kg
Purpose and main features
Remark
'or c o u n t e r ;unk r i v e t s
'or f l a t te - led head : i v e t s
1001 ........... Page
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L 410 UVP-E
A 1 RFRAME R E P A I R MANUAL
GENERAL .......................................
LIST OF TEST EQUIPZNT, J I G S , FIXTURES AND TOOLS
- -- -
N o m e n c l a t u r e
R ive t ing d i e 2233/29-10
Locksmith's hammer 2 5 0 CSN 230110
Tongs 2310/7
F l a t f i l e 200 CSN 229110.3
Round f i l e 150 CSN 229110.3
F i e 1 f o r s o f t metal
Screwdriver 714 6 .Sxl3O
Wooden m a l l e t
S l i d e c a l l i p e r 2SN 251238
3B p e n c i l
Y i l l i ng machine
3anual e m b s s i n g l i e b i t 1131/54-H5
2mbo ss ing tongs 1310/59
l v e r a l d i m s .
mrn
W e i g h t ,
k g
P u r p o s e a n d m a i n E e a t u r e s
?or r i v e t i n g clamps
53 .OO.OO ................ 1002 Page ...........
Sept 30/88 ................
Remark
?or but ton 2ead r i v e t s
Congs a r e supplied '
lrith a s e t )f embossinc l i e s
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L 410 UVP-E
A1 RFRAME REPAIR MANUAL
GENERAL ....................................... LIST OF TEST EQUIPMENT, JIGS, FIXTURES AND TOOLS
Nomenclature
Rose b i t 2212/14
Rive t ing i r o n 2300/1-42
Hair b rush . Yo. 6/75 CSN 233710
T r i a n g u l a r s c r a p e r 3 N 229417
O u t l e t cup
Puncher CSN 226196
R i v e t i n g tongs 2310/22
Hack saw
Combined p l i e r s
Reamer 2211/10
Weight, kg
Purpose and main features
For p i n s
For embossed h o l e s LDN 1540
Remark
53.00.00 ................ 1003 Page ...........
.... Sesf. .3Qf 88
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L 4 1 0 UVP-E
A 1 RFRAME REPAIR MANUAL
GENERAL. .......................................
L I S T OF TEST EQUIP?lENT, J IGS, FIXTURES AND TOOLS
1004 ........... P a g e Sep t 30/88 ................
h e r a l d i m s . , mm
W e i g h t , k g
P u r p o s e and m a i n f e a t u r e s R e m a r k