arl laboratory services pty ltd the ndt...

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ARL Laboratory Services Pty Ltd THE NDT CLINIC ONE STOP SHOP FOR ALL INSPECTION & TESTING IS THE BEST CONNECTION NSW Head Office 5 Junction street Auburn NSW 2144. Phone : +61 2 9737 9686 Fax : +61 2 9737 9721 WEB: www.arllabservices.com.au Email: [email protected] Queensland Branch Office Unit 11, 1378 Lytton Road Hemmant QLD 4174. Phone : +61 7 3907 0993 Fax : +61 7 3907 0997

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ARL Laboratory Services Pty Ltd

THE NDT CLINIC

ONE STOP SHOP FOR ALL INSPECTION & TESTING

IS THE BEST CONNECTION

NSW Head Office 5 Junction street Auburn NSW 2144. Phone : +61 2 9737 9686 Fax : +61 2 9737 9721 WEB: www.arllabservices.com.au

Email: [email protected]

Queensland Branch Office Unit 11, 1378 Lytton Road

Hemmant QLD 4174. Phone : +61 7 3907 0993 Fax : +61 7 3907 0997

Who we are ARL Laboratory Services was established in 1996 as a NDT Services providing company. The company gained experience and, in association with many Australian pioneering organizations, ARL Laboratories expanded from NDT Services through to Mechanical Testing as well as Heat Treatment Services. ARL is now a holistic Testing Laboratory, working with a diverse range of clients and overseeing projects from Inspection & Testing, Test Report Analysis, Material Failure Investigations, Boiler & Pressure Vessels as well as a complete above & underground storage tank inspection and providing recommendations to carry out necessary repair work as well as mitigation measures.

ARL Laboratory Services Pty. Ltd. is a 100% Australian owned company with branch office in U.A.E. and has associate companies in China, Malaysia and Pakistan. ARL is self sufficient and capable to undertake project work anywhere in Australia/Asia and throughout the world.

What we Value ARL Laboratory have a top priority for the OHSE & Quality Services for ARL clients & projects. They are an essential and integral part of our work, and we are committed to the continuous improvement of our processes. This ethos ensures that quality is built and maintained throughout all the phases of a project.

To ensure commitment to quality, our trained, skilled

and motivated personnel carry out inspections and tests throughout during project work. This ensures optimum utilization of resources, which meets our company’s standard procedures, as well as our customer's requirements & expectations.

A computerised record keeping and backup system of our company's projects ensures that all phases of work undertaken are available to our customers in a very organised and professional format at any given point

of time if so required.

As a result of an implemented quality and safety system in all areas of work, ARL Laboratory gain accreditation to provide training & certify ARL personnel to Level-1 and Level-2 certifications scheme under ASNT-SNT-TC-1A recommended practice. ARL is also certified to ISO/IEC 17025, accredited by NATA.

NSW Branch

Head Office

- Administration Dept.

- Finance Dept.

- OHSE & Quality Dept.

-- Business Development Dept.

- Operations Dept.

Mechanical Laboratory

-Administration Dept.

- Inspection & Testing Dept.

- OHSE & Quality Dept.

QLD Branch Branch Office

-Administration Dept.

- Inspection & Testing Dept.

- OHSE & Quality Dept.

GENERAL MANAGER

Organization Structure:

What We Do.

ARL Laboratory Services provides NDT and Specialized services to Engineering, Petrochemical, Gas and Power Plant, Heavy Steel Industry, Railways, Steel Structure Bridges and Aircraft Industry. Our reputation has been built on completing the work in time, within budget and with a consistent level of quality that exceeds our client's expectations.

The range of testing services that we provide include:

1. NDT Services:

Radiography Testing

Ultrasonic Testing

Magnetic Particle Testing

Dye Penetrant Testing

Eddy Current Testing

Phased Array

Hardness Testing

Ferrite Testing

Magnetic Flux Leakage (MFL) Test for storage tank floor inspection.

RMS /Tank Shell Crawler UT Test

Vacuum Box / Leakage Test

Positive Material Identification / XRF

IRIS – Internal Rotary Inspection System

Holiday Detection Testing

2. Welding Consultancy:

Welding Procedure Development/witness of WPS, WQT.

Expediting Inspections

Visual Inspection

3. Mechanical & Physical Testing

4. Above & Underground Storage Tank Inspection

5. Localized Heat Treatment

6. NDT Consultancy Services

7. Specialized Services

OH&S Statistics:

Annually achieved incident & injury free Manhours.

ARL Laboratory Services has been involved in providing NDT services to major and pioneering organizations on a variety of Industrial Projects including Refineries, Cross Country Pipelines, Coal Seam Gas Projects, Storage Tanks Terminals, Chemical Plants, Mines, Foundries, Railways, Airports, Bridges and Steel Structures.

ARL provided a complete range of inspection and testing services for all refineries plants at Caltex Kurnell and Lytton and completed all Shutdowns from 1997 to 2012. ARL had also provided NDT Services to Linc Energy GTL Plant, Queensland, Chinchilla .

ARL is Caltex Management Contractor (Inspection & Testing) for CALTEX Refineries at Kurnell NSW for Past 15 years and QLD for past four (04) years.

ARL had provided full range of NDT services for the fabrication, installation, testing & commissioning of the Korgan Creek Power Station, Chinchilla, QLD.

ARL is also providing the maintenance inspection & testing for windmills, substations , terminals , above & underground storage tanks on the client premises.

ARL provide full range of NDT services for the inspection & testing of the railway bogies, wheels, axles and all other major components.

ARL provide full range of NDT services for the inspection of Pipelines, Bridges, Ventilation Fans, Pressure Vessels and other Fabricated Steel Structures.

ARL Laboratory Services has been involved in providing services to major and pioneering organizations. To gain the 100% confidence from clients and to meet the industry requirements, ARL had established its mechanical & physical testing laboratory in 2009.

ARL Customers can feel confident that not only the routine testing but also other specialized testing will be provided.

Client special testing requirements will be undertaken and developed by the research & development division of ARL experience Metallurgists, Engineers, and Technologist as required.

ARL’s Mechanical Division provides a comprehensive range of metallurgical and mechanical testing services. This is done with probably the most modern machine shop in Sydney. We can provide Test Specimen Preparation promptly enabling a quick turn around. Test specimens are prepared from metallic and non-metallic material for evaluation of tensile, compression, impact fatigue, hardness and bend testing.

ARL’s Mechanical Testing capability includes:

Tensile Testing

Impact Testing

Macro and Micro Testing

Weldability

Bend Testing, (Root, Side and face)

Compression Testing

Flaring and Flattening

Hardness Testing (HV, HL, HRC, HRB, HSD)

Drop Weight Testing

Proof Load Testing

Fastener Testing (Tensile, Bend, Impact & Hardness)

ARL Laboratory also provides consultancy for the fields and disciplines of Welding, Structural and Mechanical Inspection. We are able to provide an array of services associated with welding such as Welding Procedure Development, Weld Failure Analysis and full Metallurgical Surveys on steels and equipment.

ARL Laboratory provides an array of Non-Destructive Testing Services at cost-effective rates, including Positive Material Identification, Hardness Test of Weld, Ferrite Testing, Baroscopic, Holiday Detection for Painting inspection and coat and wrap inspection, IRIS, TFT and Tank Crawler.

Besides conventional radiography, ARL Laboratory also utilises radiographic techniques for profile radiography. This method enables the operator to review imaging films to determine such things as the thickness of steel and any blockage within a pipeline. It is also used to determine the thickness of concrete linings with the aid of Profile Radiography, ARL Laboratory was able to demonstrate to Australian Water Technology how this system is capable of locating the debris build up inside a suspected blocked pipe. This in turn saves time and money to solve a regular occurring problem associated with this type of piping system.

ARL has developed a series of internal processes to provide our company with a solid foundation for achieving success. When dealing with ARL you are also dealing with a company whose stakeholders are committed to developing long term, sustainable processes that ensure our client's works are backed by robust policies and systems.

Below is an overview of our current polices. These are communicated to our internal stakeholder groups and are reviewed on an ongoing basis.

ARL Management is committed to good professional practice and the quality of its Inspection and testing service to their customers. The Company believes that quality is the key to meet this goal and practice to continually improve its policies, procedures and systems in order to provide a service which meets or exceeds customer requirements.

Our standard of service will be maintained at a level equal to or higher than customer expectations. Management is committed to implementing all quality procedures and ensuring these procedures are understood and adhered to by all staff. The achievement of these philosophies are essential for our long term success in remaining competitive and cost effective as well as achieving customer and employee satisfaction.

Training is crucial for organizational development and success. ARL believes that training is fruitful to both employer and employees of an organization. An employee will become more efficient and productive if he is trained well. Therefore all the Staff are encouraged to study and travel widely to observe international trends. Training plans are implemented to ensure that our staff experience a range of opportunities designed to assist employees professional development within an appropriate timeframe.

ARL Laboratory services is highly committed to a clean, safe and healthy work environment for all its employees working in its premises or on site. The Management is determined to implement a policy that provides accident/pollution prevention by the participation of all its employees, by undertaking awareness & refresher trainings, by employing skilled and competent people/sub-contractors for the process work and thereby ensuring a safe working environment of protecting the ARL workforce and others.

Management is committed to comply with relevant OHS&E acts and regulations to provide safe work environment by periodical review of this policy.

ARL Policy is to consist of a Zero% limit for Alcohol , Illegal Drugs and any Legal Drug that will impair work performance driving to and from and while at the work place .

The purpose of this policy is to eliminate the possible injury or potential negative effects resulting from alcohol and drug use and abuse in the work environment which also extends to the driving of company vehicles to and from the work place.

ARL Management and the Staff are fully committed to providing and maintaining a safe work environment at ARL office and their clients’ workplace. A safe work environment shall include the respectfully treating others employees in workplace. The uses of drug and alcohol at work place may impair an employee’s ability to perform their work safely. It may also effect efficiency of other work colleagues, customers and suppliers.

Implementation of this policy will ensures the OH&S of all the employees and others at work that maybe directly or indirectly associated with employees of ARL.

ARL organization is geared to do Inspection & Testing business with remarkable capacity to adapt the ever changing environment in steel industries. Corporate management provides vision, leadership and knowledge while empowered teams provide services with full ownership, commitment and dedication. With a vision to serve the nation with our knowledge, skill and continuous development, ARL have started their own SNTC-1 A Level I, II and III courses for Non Destructive testing.

ARL assist to schools/colleges to train their students at request and design special training/schedule for new comer students.

Following is the staff of ARL:

Certified API 650 and 653 Inspectors.

Certified ASME piping and pressure vessel inspectors.

Certified AINDT level II & Level III Technicians for RT, UT, MT, PT, VT and Eddy Current.

Certified & highly experienced welding inspectors.

Internal Rotary Inspection System Technologists.

ARL management is committed to provide one stop services to all of its clients. Following is the summary of the gears ARL is equipped with to meet its vision:

Ultrasonic thickness survey with application of A and B Scan.

Ultrasonic Plate and weld inspection.

Magnetic Particle Testing

Dye Penetrant Testing

Radiography X-Ray and Gamma testing

Eddy current testing

Storage Tank Floor Testing – (using TFT)

Storage Tank Crawler for shell thickness survey (RMS).

Storage Tank Settlement survey.

Positive Material Identification – (PMI)

Internal Rotary Inspection system for tube testing – (IRIS)

Fiber scope Inspection

Paint Inspection / DFT

Holiday detection coat and wraps

Portable on-site hardness testing

Development and witness of Welding procedure/Welder Qualification test.

Preparation and procedure Development of NDT testing for special component

Heat-treatment of weld and equipment

Head Office

5, Junction Street, Auburn 2144, NSW, AUSTRALIA

Phone : +61 2 9737 9686, Fax : +61 2 9737 9721

Mechanical Laboratory Office

Unit 13/55, 61 Pine Road, Yennora 2161, NSW, AUSTRALIA Phone : +61 2 9681 1316 , Fax : +61 2 9681 1386

Branch Office

Unit 11, 1378 Lytton Road, Hemmant 4174, QLD, AUSTRALIA.

Phone : +61 7 3907 0993, Fax: +61 7 3907 0997

For Feedback & Enquiries

Email: [email protected]