aqm - fi quality assurance manual a - line skirt
TRANSCRIPT
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
1/26
QUALITY ASSURANCE
MANUAL OF A LINE
SKIRT - AMS
Efforts by – Arushi Sharma
Ma!""# Kaur Shifa$""
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
2/26
INTRODUCTION• Textile quality assurance is the process of
designing producing, evaluating and assessing
products to determine that they meet the desiredquality level for a companys target mar!et"
• The process involved in inspection is the early
detection of defects, feed#ac! of this information
to appropriate people, and determination of the
cause, ultimately resulting in the correction of the
pro#lem"• The main o#$ective of quality assurance is the
detection of defects and nonconformances as early
as possi#le in the manufacturing process so that
time and money are not %asted later on in either
correcting the defect or %riting off defective
garments"
Determinatin of causesof defects
Correctionof the
defects
Inspection
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
3/26
• &ccepta#le 'uality (evel is the quality level, %hich, for purposes of sa
inspection, is the limit of a satisfactory manufacturing process"
• )*& &"'"(" )tandards
• )*& &"'"(" standards %hen appraising a vendors manufacturing proc
audits are as follo%s+
• "- for appraising Critical .isual Defects
•
/"- or -"- for appraising *a$or .isual Defects• -"- for appraising *inor .isual Defects
• -"- for appraising *a$or *easurement Defects
ACCEPTABLE QUALITY LEVEL
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
4/26
S%ECIFICATION S&EET
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
5/26
0&1RIC IN)23CTION
• The fabric of the skirt is a i! of "#elastano$ %"#al&odon cotton and ''#
pol(ester)• Fabric inspection is *s*all( done on fabric
inspection achines) These achines aredesi&ned so that roll of fabric can beo*nted behind the inspection table *nderade+*ate li&ht)
• Defects in a fabric can be seen readil( ,iththese achines as the inspector has a -er(&ood -ie, of the fabric)
• The defects can be located$ arked andrecorded on the inspection for)
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
6/26
S%ECIFICATION S&EET
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
7/26
45 2OINT )6)T3*• The 45point system also called the &merican &pparel *anufacturers &ssociat
7&&*&8 point5grading system for determining fa#ric quality"
• 0a#ric fla%s or defects are assigned point values #ased on the follo%ing+
0a#ric of defect in fa#ric, either length or %idth points allotted+
Up to 3 in. 1
.-er " in) *p to / in) 0
.-er / in) *p to 1 in) "
.-er 1 in) '
2oles and openin&s 3lar&estdiension4 5 in) or less 0
.-er 5 in) '
Total defect points per 9 square yards are calculated and normally those
fa#ric rolls containing more than 4 points per 9 square yards are considered
:seconds;"
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
8/26
T6I7 I89PECTI.8
DEFECTIVE T6I79
9E:I8; T26EAD
9
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
9/26
)3R3&DIN)23CTION+ &t least ? se%ing5thread pac!ages from a lot should #e
used for at least 9 yards of se%ing under normal conditions and a
record !ept of running performance"
&)T* D ?@A?, la#eled per holder of se%ing thread is used to assess the
length of thread"&)T* D ?B/?, determining tic!et num#ers for s%ing threads is used to
convert from yarn num#er to tic!et num#er"
9" I*23R03CTION)+ The se%ing threads should #e free of slu#s,
!nots or any such defects"
/" CO(OR+ Color of a se%ing thread should match to the color of the
garment in our case %hich is Tomato red"
?" 2&C&=3 D3N)IT6+ 2ac!age density of se%ing thread should #e
consistent from pac!age to pac!age %ithin a shipment or lot from
shipment to shipment"
4" 6&RD&=3+ (ength of se%ing thread on each pac!age should #e at
least the specified amount or %ithin a certain tolerance level"
-"
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
10/26
9" *onofilament thread must not #e used on construction seams"
/" *onofilament thread is permitted for art%or! application only und
restrictions"
?" &rt%or! must #e fully fused or faced to prevent s!in irritation as
unraveling
4" Thread loops of 9; or longer are not permitted"-" Thread must #e applied %ith loc!stitch machine"
2OINT) TO 13 NOT3D I(3 IN)23C
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
11/26
'I%%ER F"atur"s of th" (i##"r 59" Inseam Eipper
/" Fipper has #een stitched on the side seam"
?" 2olyester Eipper type %ith a metal pull ta#"4" Dyed to the color of the fa#ric i"e" Tomato red"
-" Fipper should #e B"- inches %ith 9"- inserted
inside the s!irt and @ inches is visi#le"
@" Top and #ottom stops fastened securely"
G" )lider loc!s securely"
B" &)T* D /-, )tandard Terminology Relating to)u#assem#lies provide information regarding
specs"
A" Interfacing has #een stitched to the Eipper %hile
attaching it to the s!irt"
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
12/26
%OINTS TO )E NOTE* +&ILE INS%E
5) Placket is sooth$ >at$ and free fro
p*ckerin&0) 9titchin& is strai&ht and e-en") Placket is the appropriate len&th and
,idth') 9eas and neckline ed&es atch%) Copletel( co-ered *nless intended as
a desi&n feat*re/) F*nction ,ell and slides easil($
recoended brands are Y==$ YB9$222
?) 9kirt and pant @ippers end at the band) .penend @ipper is sec*red at the
botto end ,ith a backstitch or bar tack
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
13/26
LA)EL
Lab"$ R"i".
9" (a#eling 2ac!aging/" 0i#er Content (a#el
?" C& No" or Dealer Identity
4" Country of Origin
-" The (anguage of Inscription 7mandatory
in 3nglish8
@" (a#eling of 2re52ac!aged Consumer
Textile &rticles
G" Care (a#el
B" )tuffed &rticles 7if applica#le8
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
14/26
2IN TUC)9" / pin tuc!s are at the front yo!e of the s!irt"
/" The pin tuc!s are of 9H4th inch each in appearance"
?" The pin tuc!s are spaced at 9H4th inch distance from each other"
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
15/26
LININ,
9" (inings present a finished appearance,
protect the user from internal structure, addcomfort, or protect the fashion fa#ric"
/" 9 polyester has #een used as the lining"
?" (ining is of the same color as the fa#ric of
the s!irt"
4" Tuc!s have #een given to the lining #elo%the #elt for #etter fit"
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
16/26
SE+IN, *E%ARTMENT
• The s!irt has / parts to assem#le 0ront and
1ac!"
• The trims to #e attached are 5 an in5seam
Eipper, la#el, care la#el, pin tuc!s, interlining"• *3&)UR3*3NT)+9" )!irt length +5 9@ inches
/" em line +5 - inches
G" Dart length front and #ac! +5 G inches
B" Dart %idth +5 4 inches
A" 6o!e length +5 99 inches
9" 6o!e %idth +5 ?"-inches
99" Inner #elt +5 9"/ inches
9/" 2in tuc! +5 9"/- inches 7per pin tuc! "/- inch8
9?" Fip length +5 B"- inches
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
17/26
9" &dd dart inta!e 79H/ inch8 of the front and #ac! dart together"
/" Total inta!e is divided into half"
?" Ta!e divided inta!e for each dart in front and #ac!"
4" Trace front one dart s!irt pattern
-" Dra% slash line, from dart point to hemline parallel %ith center line"
@" Cut slash lines to, not through the dart point
G" Close dart"
B" Trace pattern on the fa#ric
A" 0rom side seam go up to 9 cm and ma!e a curve %ith a A degree angle"
1&(&NCIN= T>3 )ID3 )3&*
9"2lace front on top of #ac! pattern, matching center lining"
99"*easure and divide the difference #et%een front and #ac! s!irt at the side hems"
9/"&dd one5half of this amount to the front and remove one5half from the #ac!"
9?"1lend side seams to hip line"
INSTRUCTION MANUAL TO *RAFT/ STITC& AN* STITC&
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
18/26
STE%S TO STITC&
9" )e% #ac! darts
/" )e% #ac! center seam and put in on seam Eipper )e% front darts
?" )e% side seams on s!irt
4" Repeat steps 954 %ith lining
-" )e% lining to s!irt 7pin lining to %aistline, right sides of fa#ric toget
around, then turn lining to inside of s!irt and press" Topstitch if desi
@" >em #oth lining and s!irt"
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
19/26
FINIS&IN,
• 0inal inspection consists of
inspecting finished garments fromsiEe measurements, form fitting,
la#el chec!ing and pac!ing
execution"
• The final inspection is performed
#efore the product is sent to therequired place"
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
20/26
MEASUREMENT AU*IT
2ROC3DUR3
• *easurements of the s!irt should #e ta!en
on products after %ash, after press and
sometimes #efore pac!ing, and compare
%ith specification sheet *a$or
measurement defects are to #e seen using
an &"'"( , ma$or or minor measurement
defect is counted as a defect"
)T32) TO 13 0O((O
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
21/26
)T32) TO 13 0O((O
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
22/26
STE%S TO )E FOLLO+E* IN
MEASUREMENT AU*IT
-" If the total num#er of ma$or defects is less than to thenum#er of ma$or defects allo%ed, the measurement audit
passes"
@" If the total num#er of circled measurements is more
than or equal
G" The num#er of minor defects allo%ed, the audit fails"
B" If the total num#er of triangle measurements is more
than the num#er of ma$ors allo%ed, the audit fails"
A" The last step is that the passed test should also #e
chec!ed %ith &'( as the final results %ill #e #ased on
&"O"(
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
23/26
TRI*) &UDIT
• In this garment the only trim used is Eipper" 0ollo%ing
inspection steps done in Fipper quality management +5• )elect samples at random
• chec! the 2roper dimension of Eipper
• To chec! if the top and #ottom end
• is correctly se%n"
• The tape and color of Eipper should #e uniform
• )lider has to #e loc!ed properly• The slider should move properly
• If all these things are chec!ed and if its fine then the
• garment is passed in its inspection"
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
24/26
%ACKA,IN, AU*IT
• 2ac!ing audits must #e performed during the
#oxingHpac!ing process to verify rate cards, la#els,assortments, and counts"
• In this audit , inspection is done to see if the pac!ing
of s!irt is done as per the specification sheet , if
pressing is done as needed and also the daily care
la#els , rate cards are attached on every garment ornot "
• Random samples are selected and chec!ed"
• If anything is missing it %ill #e resent for the
particular department"
AC A, , A
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
25/26
%ACKA,IN, AU*IT
• Chec!ing of care la#els in the s!irt is also a part
of this audit "• The first la#el is the care la#el in %hich they
have mentioned that the s!irt should #e %ashed
up to 4 degree C , should not #e #leached and
lo% tum#le dry should #e done , all these la#els
should #e chec!ed if its correct or not for the
customers to !eep their s!irt long lasting"
• In the second la#el the fa#rics used are
mentioned that is ? of elastic and 9
polyester, this la#el %ould give the customer the
!no%ledge a#out the fa#rics used"
-
8/17/2019 AQM - Fi Quality Assurance Manual a - Line Skirt
26/26
T>&N6OU