apt2000 series 2-wire contacting conductivity transmitters

40
APT2000 Series 70-82-25-95 MU1I-6246 Revision 1 – 01/00 2-Wire Contacting Conductivity Transmitters User Manual

Upload: others

Post on 15-Oct-2021

7 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: APT2000 Series 2-Wire Contacting Conductivity Transmitters

APT2000 Series

70-82-25-95MU1I-6246

Revision 1 – 01/00

2-Wire ContactingConductivity Transmitters

User Manual

21^11

Page 2: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Software release: 1.xTA-194.250-HWE01 080600

Copyright, Notices, and Trademarks

� Copyright 1999 by Honeywell Inc.Revision 1 – 01/00

While this information is presented in good faith and believed to be accurate,Honeywell disclaims the implied warranties of merchantability and fitness for aparticular purpose and makes no express warranties except as may be stated inits written agreement with and for its customer.

In no event is Honeywell liable to anyone for any indirect, special or consequen-tial damages. The information and specifications in this document are subject tochange without notice.

HoneywellIndustrial Automation and ControlAutomation College1100 Virginia DriveFt. Washington, PA. 19034

Honeywell S. A.Espace Industriel Nordrue André Durouchez80084 Amiens Cedex 2France

Contacts

The following list identifies important contacts within Honeywell.

Organization Telephone Address

Honeywell TechnicalAssistance Center

1-800-423-9883(USA and Canada)

1100 Virginia AvenueFort Washington, PA 19034

Honeywell S.A. 33-3-22-54-56-56(Europe)

80084 Amiens Cedex 2France

Page 3: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Warning

Warning

Warning

Information

3

Safety Precautions

Be sure to read and observe the following requirements!

The APT2000CC-0(H)-00 Transmitter is approved for operation in safe areas and hazardouslocations DIV 2 (USA/Canada only). Before connecting the Transmitter to a power supply unit, make sure that this is not capableof outputting more than 40 Vdc (safe areas) / 30 Vdc (DIV 2).

The APT 2000CC-0(H)-IS Transmitter is approved for operation in hazardous locationsDIV 1 (USA/Canada) / Zone 1 (Europe). Before connecting the Transmitter to a power supply unit, make sure that this is an associ-ated apparatus.

The measuring inputs of the APT 2000PH-0(H)-IS Transmitter may be led into Zone 0 (Europe).However, be sure to observe the national regulations concerning Zone 0 applications.The Transmitter itself is not approved for operation in Zone 0!

Whenever it is likely that the protection has been impaired, the instrument shall be made inoperative andsecured against unintended operation. The protection is likely to be impaired if, for example:

❏ the instrument shows visible damage

❏ the instrument fails to perform the intended measurements

❏ after prolonged storage at temperatures above 70 �C

❏ after severe transport stresses

Before recommissioning the instrument, a professional routine test must be performed. This test should becarried out at our factory.

The instrument shall not be used in a manner not specified by this manual.

Page 4: APT2000 Series 2-Wire Contacting Conductivity Transmitters

CAL

Note

Warning

CONF

CAL

Information

4

Information on this Instruction Manual

ITALICS are used for texts which appear in the Transmitter display.

���� ���� is used to represent keys, e.g. ��.

Keys for which the functions are explained are frequently shown in theleft-hand column.

Notes provide important information that should be strictly followed when using the unit.

Warning means that the instructions given must always be followed for your own safety.Failure to follow these instructions may result in injuries.

Mode Codes

After pressing �� or �� you can enter one of the following codes to access the desig-nated mode:

��, 0000: Error info ��, 1200: Configuration ��, 5555: Current source

��, 0000: Cal info (cell calibration factor)��, 1015: Temp probe adjustment��, 1100: Calibration mode��, 2222: Test mode

Page 5: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Contents

5

Contents

Safety Precautions 3. . . . . . . . . . . . . . . . . . . . . .

Information on this Instruction Manual 4. . .

Mode Codes 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Assembly 6. . . . . . . . . . . . . . . . . . . . . . . . . . .

Package Contents and Unpacking 6. . . .

Assembly 6. . . . . . . . . . . . . . . . . . . . . . . . . .

2 Installation, Connection and Commissioning 10. . . . . . . . . . . . . . . . .

Proper Use 10. . . . . . . . . . . . . . . . . . . . . . . .

Overview of the Conductivity Transmitter 11. . . . . . . . . . . . .

Terminal Assignment 12. . . . . . . . . . . . . . . .

Installation and Commissioning 13. . . . . . .

Typical Wiring 14. . . . . . . . . . . . . . . . . . . . . .

3 Operation 15. . . . . . . . . . . . . . . . . . . . . . . . . . .

User Interface 15. . . . . . . . . . . . . . . . . . . . . .

Display 16. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Keypad 16. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Functions 17. . . . . . . . . . . . . . . . . . . .

Outputs 18. . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration 19. . . . . . . . . . . . . . . . . . . . . . .

Calibration 21. . . . . . . . . . . . . . . . . . . . . . . . .

Measurement 24. . . . . . . . . . . . . . . . . . . . . .

4 Diagnostics, Maintenance and Cleaning 25

Sensoface, Sensocheck 25. . . . . . . . . .

Error Messages 25. . . . . . . . . . . . . . . . . . . .

Diagnostics Functions 27. . . . . . . . . . . . . . .

Maintenance and Cleaning 28. . . . . . . . . . .

5 Appendix 29. . . . . . . . . . . . . . . . . . . . . . . . . . .

Product Line 29. . . . . . . . . . . . . . . . . . . . . . .

Specifications 30. . . . . . . . . . . . . . . . . . . . . .

Type Examination Certificate 33. . . . . . . . .

Calibration Solutions 36. . . . . . . . . . . . . . . .

Index 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 6: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Assembly

6

1 Assembly

Package Contents and Unpacking

Unpack the instrument carefully and check the ship-ment for transport damage and completeness.The package contains:

– Front unit of APT2000CC Transmitter

– Lower case

– Short instruction sheet

– This instruction manual

– HART description (only for Model APT2000CC-H-..)

– Bag containing:➀ 2 plastic plugs ➆ 1 hinge pin➁ 5 hexagon nuts ➇ 3 cable ties➂ 3 Pg cable glands ➈ 3 filler plugs➃ 1 Pg rubber reducer ➉ 3 sealing rings➄ 1 Pg plugs 11 1 metal plate for ➅ 4 set screws conduit

12 1 jumper

Assembly

Fig. 1 Assembling the case

➀(For sealing in case of wall mounting)

➆(Can be insertedfrom either side)

11

For conduit mounting:Place washerbetween enclosureand nut.

11

12

Page 7: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Assembly

7

80 [3.15]32 [1.26]

72 [2

.83]

6.2

[0.2

4]ap

prox

. 14

84 [3.31]

42 [1.65] Pg 13.5 (3 pcs.)

144 [5.67]

144

[5.6

7]

21

43 [1.69]

105 [4.13]27

(not included in supply)

Control panel 1 – 22 mm

max. 25 78 [3.07] 27

Control panel cutout138 x 138 mm (DIN 43700)

Panel-mount kitconsisting of:

4 screws4 span pieces4 threaded sleeves1 seal

➀➁➂➃

➁➂

Holes forpost mounting

Holes forwall mounting

(4 x)

(2 x)

[0.5

5]

[1.06]

[0.83]

[0.98] [1.06]

[5.43 x 5.43]

[0.04 – 0.87]

Note: All dimensions in mm [inches]

2 holes 21.5 mm dia. [8.47] for Pg 13.5�or 1/2 conduit

Fig. 2 Dimension drawing for Transmitter, mounting diagram and P/N 51205990-001 panel-mount kit

Page 8: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Assembly

8

horizontal post/

40–60 mm dia.

51205989-001

(if required)

For vertical or

pipe mounting

Pipe-mount kitconsisting of:

4 self-tapping screws1 pipe mounting plate2 hose clamps with

➀➁

➂worm gear driveto DIN 3017

[1.57–2.36]

protective hood

Fig. 3 P/N 51205988-001 pipe-mount kit

165 [6.5]

173

[6.8

1]

132 [5.2]

Fig. 4 P/N 51205989-001 protective hood for wall and pipe mounting

Page 9: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Assembly

9

280

[11.

03]

7 [0

.28]

➀ Recommended stripping lengths for multi-core cables

➁ Recommended stripping length for coaxial cable

➂ Pulling out the terminals using a screwdriver (also see ➆)

➃ Cable laying in the Transmitter➄ Connecting lines for loop current ➅ Cover for sensor and temperature

probe terminals➆ Areas for placing the screwdriver to

pull out the terminals➇ Connection of handheld terminal

➀ ➁

Be sure not tonotch the cable

cores when strippingthe insulation!

Dimensions in mm [inches].

Coa

xial

cab

le

13 mm [0.5]

7 mm [0.28]

Fig. 5 Installation information

Page 10: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Warning

Warning

Warning

Capabilities, Connection

10

2 Installation, Connection and Commissioning

Proper Use

The APT2000CC Transmitter is used for conductivityand temperature measurement in biotechnology,food processing, pharmaceutical and chemical in-dustry, waste-water treatment, as well as for monitor-ing ultrapure water. It can be either field-mounted orfixed into a control panel.

The APT2000CC-0(H)-00 Transmitter is approved for opera-tion in safe areas and hazardouslocations DIV 2 (USA/Canada only)Before connecting the Transmitterto a power supply unit, make surethat this is not capable of outputtingmore than 40 Vdc (safe areas) /30 Vdc (DIV 2).

The APT2000CC-0(H)-IS Transmit-ter is approved for operation in haz-ardous locations DIV 1 (USA/Can-ada) / Zone 1 (Europe).Before connecting the Transmitterto a power supply unit, make surethat this is an associated appara-tus.

The measuring inputs of theAPT 2000PH-0(H)-IS Transmittermay be led into Zone 0 (Europe).However, be sure to observe thenational regulations concerningZone 0 applications.The Transmitter itself is not ap-proved for operation in Zone 0!

Page 11: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Capabilities, Connection

11

Overview of the Conductivity Transmitter

�S/cm, mS/cm,M����cm, SAL

TemperaturePt 100/1000/NTC 8.55 k�

mA

APT2000CC Transmitter

➁ ➃

Fig. 6 System functions of APT2000CC Transmitter

➀ Input for 2-electrode cond. sensor➁ Input for temperature probe➂ Current loop 4 – 20 mA,

transports power to and output signal from thetransmitter,with APT2000CC-H-.. Transmitter also forHART� communication

➃ Equipotential bonding (only withAPT2000CC-0(H)-IS Transmitter for meeting CENELEC/ATEX requirements – not required byFM/CSA)

Page 12: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Capabilities, Connection

12

Terminal Assignment

Fig. 7 Terminal assignment of APT2000CC-0(H)-00 TransmitterNI, Class 1, Div 2, Group A – D, T4

Fig. 8 Terminal assignment of APT2000CC-0(H)-IS TransmitterIS, Class I, Div 1, Group A – D, T4 II 2(1) G EEx ib [ia] IIC T6

Page 13: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Warning

Warning

Warning

Warning

Warning

Capabilities, Connection

13

Installation and Commissioning

Installation and commissioning ofthe Transmitter may only be carriedout in accordance with this instruc-tion manual and per applicable localand national codes. Be sure to ob-serve the technical specificationsand input ratings.

Before connecting theAPT2000CC-0(H)-00 Transmitter to a power supply unit, make surethat this is not capable of outputtingmore than 40 Vdc (safe areas) /30 Vdc (DIV 2).

Before connecting theAPT2000CC-0(H)-IS Transmitter to a power supply unit, make surethat this is an associated apparatus(for input ratings refer to the ControlDrawing or the annex of the ECType Examination Certificate).

Do not use alternating current ormains power supply!

When commissioning, a completeconfiguration must be carried out.

For easier installation, the terminal strips are of aplug-in design. The terminals are suitable for singlewires and flexible leads up to 2.5 mm2 (AWG 14)(see Pg. 9).See Pg. 14 for a connection example.

Page 14: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Capabilities, Connection

14

Typical Wiring

Conductivity measurementwith Honeywell 2-electrode cells

shie

ld

65421 3T

1

T2

2-electrodetemp

WH

ITE

BLA

CK

RE

D

n.c.

87

GR

EE

N

conductivity cell

Fig. 9 Conductivity measurement with Honeywell 2-electrode cells

Page 15: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Operation

15

3 Operation

User Interface

MEAS

Alarm LED

Keypad

Model designation

Rating plate

Status fields:

- Measuring mode - Calibration mode - Alarm- Configuration mode

CAL ALARM CONF

���� ������� ��

Fig. 10 Front view of Transmitter

Page 16: APT2000 Series 2-Wire Contacting Conductivity Transmitters

CAL

CONF

ENTER

➔CAL ENTER

➔CONF ENTER

+� �

Operation

16

Display

Mode code entry

Response time

Hold stateactive

Continue withENTER

Measurement units

Tempera-ture

Loopcurrent Alarm

setting

Senso-check Calibration

Sensordata

Sensoface

Wait

Display/Process variable

Bar for instrument status

Fig. 11 Display of Transmitter

Keypad

Start, end calibration

Start, end configuration

Select digit position(selected position flashes)

Change digit

Prompt in display: continue in program sequence, Configuration: Confirm entries, nextconfiguration step, Measuring mode: Display loop cur-rent

Cal info, display cell calibration fac-tor (see Pg. 24)

Error info, display last output errormessage (see Pg. 24)

Start GainCheck manual instru-ment self-test (see Pg. 17)

Page 17: APT2000 Series 2-Wire Contacting Conductivity Transmitters

+� �

Operation

17

Safety Functions

Sensoface sensor monitoring

Sensoface provides informationon the sensor condition. A sad“Smiley” indicates that there is aSensocheck message. Sensocheck alerts for significantsensor polarization or excessivecable capacitance caused by anunsuitable cable or a cable that istoo long. Sensocheck can beswitched off. With Sensocheck

switched off, no friendly Smiley ap-pears.

For more detailed information, see chapter “Diagnos-tic, Maintenance and Cleaning” (Pg. 25).

GainCheck manual instrument self-test

Simultaneously pressing � and �starts the manual instrument self-test.

A display test is carried out, the software version isdisplayed and the memory and measured valuetransmission are checked.

Automatic instrument self-test

The automatic unit self-test checks the memory andthe measured-value transmission. It runs automati-cally in the background at fixed intervals.

Page 18: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Operation

18

Outputs

Current loop (4 to 20 mA)

The current loop transports power to and output sig-nals from the Transmitter. The current is controlledby the process variable selected in the configuration.The current characteristic can be configured as lin-ear or logarithmic curve for conductivity and resistiv-ity.The current beginning and end can be set to repre-sent any desired value.If LIN (linear characteristic) is chosen, the minimumspan is 5% of the selected process variable / mea-surement range. If LOG (logarithmic characteristic) ischosen, the minimum span is one decade within thechosen range.To check connected peripherals (e.g. limit switches,controllers), the loop current can be manually speci-fied (see Pg. 27).

HART communication

The APT2000CC-H-.. Transmitter can be remotecontrolled via HART communication. It can be con-figured using a handheld terminal or from the controlroom. Measured values, messages and device iden-tification can be downloaded at any time. This al-lows easy integration also in fully automatic processsequences.

For more detailed information, refer to the HART

Command Specification.

Alarm

During an error message the alarm LED flashes.Alarm response time is permanently set to 10 sec.

Error messages can also be signaled with a 22 mAsignal via the loop current (see Configuration,Pg. 20).

Page 19: APT2000 Series 2-Wire Contacting Conductivity Transmitters

CONF

Note

Operation

19

Configuration

The instrument arrives from the factory configuredand ready to operate as a conductivity transmitter.This section provides detailed procedures for chang-ing operation values for specific applications.

Activate with ��change parameter with � and �, confirm/continue with �����, end with ���

Mode code “1200”

During configuration the Transmitteris in the Hold state, the loop currentis frozen.

When the configuration mode is exited, the Transmit-ter remains in the Hold state for safety reasons. Thisprevents undesirable reactions of the connected pe-ripherals (e.g. limit switches, controllers) due to in-correct settings. The measured value and Hold aredisplayed alternately. Now you can check whetherthe measured value is plausible and specifically endthe Hold state with �����. After a relax time of20 sec (for measured value stabilization) the Holdstate is ended.

The configuration parameters arechecked during the input. In thecase of an incorrect input “ERR” isdisplayed for 3 sec. The parame-ters cannot be stored with �����until the input has been repeated.

Configuration parameters

Before attempting any changes refer to the parameter setup list shown below. This table presents the possible options and the factory settings.

Picto-graph

Parameter Choices Factorysetting

Sensor factor(nominal values)

0.01 (for 0 – 99 �S/cm)0.10 (for 0 – 1999 �S/cm)1.00 (for 0 – 99 mS/cm)10.0 (for 0 – 99.9 mS/cm)

1.00

Process variable / meas. rangeSelected process variable andmeasuring range control loop cur-rent and measured values. Com-plete configuration required afterchange.

o.ooo �S / oo.oo �S / ooo.o �S /oooo �So.ooo mS / oo.oo mS / ooo.o mSo.ooo M� / oo.oo M� / ooo.o M�o.ooo SAL

ooo.o mS

Temperature display °C°F

°C

Temperature probe Pt 100 / Pt 1000 / NTC 8.55 k�

NTC

Page 20: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Operation

20

Temperature compensation(not with SAL)

OFFLINNLF (natural waters)

-01- FCT (ultrapure water, NaCl traces)-02- FCT (ultrapure water, HCl traces)-03- FCT (ultrapure water, NH3 traces)

OFF

Temperature coefficient(only with tc LIN)

xx.xx %/K 02.00 %/K

Current characteristic(not with SAL)

LINLOG

LIN

Current beginning (0 / 4 mA)(only with LIN)

�S / mS / M� / SAL 000.0 mS

Current end (20 mA)(only with LIN)

�S / mS / M� / SAL 100.0 mS

Current beginning (0 / 4 mA)(only with LOG)

�S / mS / M� � 0.1 mS

Current end (20 mA)(only with LOG)

�S / mS / M� � 100 mS

Hold state Last:Last current value Fix: Current specified

Last

Hold value(only with Fix)

xx.xx mA 21.00 mA

22 mA signal for error message ON / OFF OFF

Sensocheck ON / OFF OFF

* 0.1 / 1 / 10 /100 / 1000 �S / mS / M�

Configuration is circular. To stop, press ��.

Page 21: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Note

CAL

Note

CAL

ENTER

Operation

21

Calibration

The conductivity value is determined by multiplica-tion of the cell constant with the measured conduc-tance. The cell constant consists of the sensor fac-tor (SF) multiplied by the cell calibration factor (CF).The sensor factor is the nominal value for the definitesensor type. It is set in the configuration mode (seePg. 19). The cell calibration factor (factory setting1.0) is changed in the calibration mode. If the cellcalibration factor of the sensor in use is known, it canbe entered directly. Furthermore, the cell calibrationfactor can be determined with a known calibrationsolution under consideration of the temperature.

The cell calibration factor will not bereset by a new selection of the sen-sor factor in the configurationmode.

Activate with ��,confirm/continue with �����, abort with �� ➜ �����

During calibration the Transmitter isin the Hold state. The loop currentis frozen.

When the calibration mode is exited, the Transmitterremains in the Hold state for safety reasons. Thisprevents undesirable reactions of the connected pe-ripherals (e.g. limit switches, controllers) due to in-correct settings. The measured value and Hold aredisplayed alternately. Now you can check whetherthe measured value is plausible and specifically endthe Hold state with ����� or repeat calibration with��� If you end the Hold state, the Transmitter willreturn to measuring mode after a relax time of 20 sec(for measured value stabilization).

Calibration by input of cell calibration factor (CF)(CAL 1100)

Make sure that the sensor factorhas been set in the configurationmode (see Pg. 19).

Activate calibration by pressing the�� key.Using the � , � keys entermode code “1100” and then press�����.

Using the � , � keys enter the ca-libration factor. The lower displayshows the conductivity value.

A change in the calibration factoralso changes the conductivityvalue.

When there has not been an entryfor approx. 6 sec, conductivity andtemperature are displayed alter-nately.

Press ����� to confirm the cali-bration factor.

The Transmitter remains in the Holdstate. You can end the Hold statewith �����. After a relax time of20 sec (for measured value stabi-lization) the Transmitter returns tomeasuring mode.

Page 22: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Note

Note

CAL

ENTER

Operation

22

Calibration with calibration solution(CAL 1100)

Make sure that the sensor factorhas been set in the configurationmode (see Pg. 19).

Be sure to use known calibrationsolutions and the respective tempe-rature-corrected table values (seeCalibration Solutions, Pg. 36).

Activate calibration by pressing the�� key.Using the � , � keys entermode code “1100” and then press�����.

Immerse the conductivity cell in thecalibration solution.

After approx. 6 sec the lower dis-play alternately shows the conduc-tivity and temperature values. Readthe conductivity value correspond-ing to the displayed temperaturefrom the table of the used calibra-tion solution (for tables see Pg. 36).

Using the � , � keys change thecalibration factor until the displayshows the conductivity value fromthe table.

Make sure that the temperature isstable during the calibration proce-dure.

Press ����� to confirm the cali-bration factor.

The Transmitter remains in the Holdstate. You can end the Hold statewith �����. After a relax time of20 sec (for measured value stabi-lization) the Transmitter returns tomeasuring mode.

Page 23: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Note

CAL

ENTER

Operation

23

Adjustment of temperature probe(CAL 1015)

Incorrectly set parameters may gounnoticed, yet change the mea-surement properties.Temperature probe adjustment isparticularly useful when usingPt 100 temperature probes. ForNTC temperature probes, an ad-justment is not required.

Activate calibration by pressing the�� key.Using the � , � keys entermode code “1015” and then press�����.

Measure the temperature of theprocess medium using an externalthermometer.

Using the � , � keys enter the de-termined temperature value in themain display. If you take over thetemperature value shown in thelower display, the correction is with-out effect.

Press ����� to confirm the tem-perature value.

The Transmitter remains in the Holdstate. You can end the Hold statewith �����. After a relax time of20 sec (for measured value stabi-lization) the Transmitter returns tomeasuring mode.

Page 24: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Note

Operation

24

Measurement

Measuring mode

In the measuring mode the main display shows theconfigured process variable and the lower displaythe temperature.

Cal info

With �� and mode code “0000” you can activatethe cal info. Cal info shows the current calibrationdata for approx. 20 sec. The 20 sec can be reducedby pressing �����. During cal info the Transmitteris not in Hold state.

Error info

With �� and mode code “0000” you can activatethe error info. Error info shows the most recent errormessage for approx. 20 sec. After that the messagewill be deleted. The 20 sec can be reduced bypressing �����. During error info the Transmitteris not in Hold state.

Hold state

The Transmitter will enter the Hold state under thefollowing conditions:

For calibration: Mode code 1015Mode code 1100Mode code 2222

configuration: Mode code 1200Mode code 5555

The loop current is frozen at Last or Fix (configura-tion Pg. 20). If the calibration or configuration mode is exited, theTransmitter remains in the Hold state for safety rea-sons. This prevents undesirable reactions of theconnected peripherals (e.g. limit switches, control-lers) due to incorrect settings. The measured valueand Hold are displayed alternately. Now you cancheck whether the measured value is plausible andspecifically end the Hold state with �����.The loop current will remain frozen for another20 sec (relax time). This ensures that the Transmittercan adjust to the new measured value. After that, theTransmitter returns to measuring mode.

During error conditions the Holdstate will not be active.

Page 25: APT2000 Series 2-Wire Contacting Conductivity Transmitters

CONF ENTER

Troubleshooting, Cleaning

25

4 Diagnostics, Maintenance and Cleaning

Sensoface, Sensocheck

Sensoface provides informationon the sensor condition. A sad“Smiley” indicates that there is aSensocheck message.

Sensocheck alerts for significant sensor polariza-tion or excessive cable capacitance caused by anunsuitable cable or a cable that is too long. Senso-check can be switched off. With Sensocheck

switched off, no friendly Smiley appears.

Error Messages

When one of the following error messages is output,the Transmitter can no longer correctly determine theprocess variable or output it via the loop current.

During an error message the alarm LED flashes. Thealarm response time is permanently set to 10 sec.

Error messages can also be signaled with a 22 mAsignal via the loop current (see Configuration, Pg. 20).

Error info

With �� and mode code “0000”you can activate the error info. Error info shows the most recenterror message for approx. 20 sec.After that the message will be dele-ted. The 20 sec can be reduced bypressing �����. During error infothe Transmitter is not in Hold state.

Errornumber

Display (flashing)

Problem Possible causes

Err 01 Conductivity cell - Wrong cell factor- Conductivity � 1000 mS/cm- SAL > 45 ‰- Cell connection or cable defective

Err 02 Conductivity cell

- Unsuitable cell

Err 03 Temperature probe - Outside temp range- Outside temp range for TC- Outside temp range for SAL

Err 21 Loop current - Meas. value below configured current beginning- Wrong configuration for current beginning (see Pg. 20)

Page 26: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Troubleshooting, Cleaning

26

Errornumber

Possible causesProblemDisplay (flashing)

Err 22 Loop current - Meas. value above configured current end- Wrong configuration for current end (see Pg. 20)

Err 23 Loop current - Configured current span too small(Difference between current beginning and end)

Err 33 Sensocheck - Wrong conductivity cell- Conductivity cell defective- Connection cable or screw cap defective- Connection terminals or screw cap dirty

Err 98 System error - Configuration or calibration data defective; completelyreconfigure and recalibrate the instrument

- Measured value transmission defective- Memory error in Transmitter program (PROM defective)

Err 99 Factory settings - EEPROM or RAM defective- Error in factory settingsThis error message normally should not occur, as thedata are protected from loss by multiple safety functions.Should this error message nevertheless occur, there isno remedy. The Transmitter must be repaired and recali-brated at the factory.

Page 27: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Warning

Troubleshooting, Cleaning

27

Diagnostics Functions

Cal info

Pressing �� and entering mode code “0000” isgoing to activate the cal info. Cal info shows the cur-rent calibration data for approx. 20 sec. During calinfo the Transmitter is not in Hold state.

Test mode

Pressing �� and entering mode code “2222” isgoing to activate the test mode. In the test mode youcan check the measuring equipment with a resistor.Sensoface is disabled. The resistor is connectedinstead of the conductivity cell. The equivalent resist-ance value is shown in the main display in k�. Witha resistance value > 2 M� the display reads “OPEn”.Pressing ����� ends the test mode. The Transmit-ter goes to Hold state.

Error info

Pressing �� and entering mode code “0000” isgoing to activate the error info. Error info shows themost recent error message for approx. 20 sec. Afterthat the message will be deleted. During error infothe instrument is not in Hold state.

Display loop current

Pressing ����� in measuring mode displays theloop current for a few seconds.

Current source

To check the connected peripherals (e.g. limitswitches, controllers), the loop current can be manu-ally specified.

In the current source mode the loopcurrent no longer follows the mea-sured value! It is manually speci-fied. Therefore, it must be ensured thatthe connected devices (controlroom, controllers, indicators) do notinterpret the current value as ameasured value!

Pressing �� and entering mode code “5555” isgoing to activate the current source mode. Specifythe loop current using �, � and �����. The actu-ally flowing loop current is shown in the lower dis-play.Pressing �� exits the current source modeagain.

GainCheck manual instrument self-test

The manual instrument self-test is started by simulta-neously pressing � and �.

A display test is carried out, the software version isdisplayed and the memory and measured-valuetransmission checked.

Page 28: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Troubleshooting, Cleaning

28

Automatic self-test

The automatic unit self-test checks the memory andthe measured-value transmission. It runs automati-cally in the background at fixed intervals.

Maintenance and Cleaning

Maintenance

The Transmitter contains no user repairable compo-nents. If problems persist even after reviewing sec-tion 4, please contact the factory.

Cleaning

To remove dust, dirt and spots, the external surfacesof the Transmitter may be wiped with a damp, lint-free cloth. A mild household cleaner may also beused if necessary.

Page 29: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Specifications

29

5 Appendix

Product Line

Units

Ref. No.Conductivity Transmitter forapplication in safe areas orhazardous locations DIV 2(USA/Canada only)

APT2000CC-0-00

Conductivity IS Transmitter for application in hazardouslocations DIV 1 (USA/Can-ada) / Zone 1 (Europe).

APT2000CC-0-IS

Conductivity Transmitter withHART communication forapplication in safe areas orhazardous locations DIV 2(USA/Canada only)

APT2000CC-H-00

Conductivity IS Transmitterwith HART communication,for application in hazardouslocations DIV 1 (USA/Can-ada) / Zone 1 (Europe)

APT2000CC-H-IS

Mounting Accessories

Ref. No.Pipe-mount kit 51205988-001

Panel-mount kit 51205990-001

Protective hood 51205989-001

Further Accessories

Ref. No.HART test socket, integrated inPg cable gland (for APT2000CC-H-.. Transmitteronly)

51205991-001

Page 30: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Specifications

30

SpecificationsAPT2000CC-0(H)-00 Transmitter

Cond input Input for 2-electrode cells

Display range 0.2 �S�c to 1000 mS�c

Accuracy** < 1 % of meas. value + 0.4��S�c

Process vari-able/range(display reso-lution 3 1/2 digits)

0.000 to 9.999 �S/cm00.00 to 99.99 �S/cm000.0 to 999.9 �S/cm0000 to 9999 �S/cm0.000 to 9.999 mS/cm00.00 to 99.99 mS/cm000.0 to 999.9 mS/cm0.000 to 9.999 M�/cm00.00 to 99.99 M�/cm000.0 to 999.9 M�/cm

Salinity 0.0 to 45.0 ‰ (0 to 35 �C)

Sensor monitoring

Sensocheck: polarization detectionand monitoring of cable capacitance(can be switched off)

Sensor stan-dardization*

– Entry of cell calibration factor with display of conductivity and temperature

– Temperature probe adjustment

Perm. calibra-tion factors

0.000 to 9.999 cm–1

Temperatureinput

Pt 100 / Pt 1000 / NTC 8.55 k�

Ranges – NTC –10.0 to +130.0 �C+14 to +266 °F

– Pt –20.0 to +150.0 °C–4 to 302 °F

Resolution 0.1 °C / 1 °FAccuracy < 0.5 K***

APT2000CC-0(H)-IS Transmitter

Cond input Input for 2-electrode cells

Display range 0.2 �S�c to 1000 mS�c

Accuracy** < 1 % of meas. value + 0.4��S�c

Process vari-able/range(display reso-lution 3 1/2 digits)

0.000 to 9.999 �S/cm00.00 to 99.99 �S/cm000.0 to 999.9 �S/cm0000 to 9999 �S/cm0.000 to 9.999 mS/cm00.00 to 99.99 mS/cm000.0 to 999.9 mS/cm0.000 to 9.999 M�/cm00.00 to 99.99 M�/cm000.0 to 999.9 M�/cm

Salinity 0.0 to 45.0 ‰ (0 to 35 �C)

Sensor monitoring

Sensocheck: polarization detectionand monitoring of cable capacitance(can be switched off)

Sensor stan-dardization*

– Entry of cell calibration factor with display of conductivity and temperature

– Temperature probe adjustment

Perm. calibra-tion factors

0.000 to 9.999 cm–1

Temperatureinput

Pt 100 / Pt 1000 / NTC 8.55 k�

Ranges – NTC –10.0 to +130.0 �C+14 to +266 °F

– Pt –20.0 to +150.0 °C–4 to 302 °F

Resolution 0.1 °C / 1 °FAccuracy < 0.5 K***

Page 31: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Specifications

31

APT2000CC-0(H)-00 Transmitter

Temperaturecompensa-tion*

(Ref. temp25��C)

LIN 00.00 to 19.99 %/KNLF Natural waters to

EN 27888 (0 to 36 �C)-01- Ultrapure water with

NaCl traces (0 to 120��C)-02- Ultrapure water with

HCl traces (0 to 120��C)-03- Ultrapure water with

NH3 traces (0 to 120��C)

Display LC display, alarm LED

Loop current 4 to 20 mA, floating22 mA for error message*

supply voltage 14 to 30 V

Characteris-tic*

Linear or logarithmic

Current error < 0.3 % of current value � 0.05 mA

Start/End ofscale*

As desired within ranges for �S, mS, M�, SAL

Min. span LIN 5 % of selected rangeLOG 1 decade

Currentsource

3.8 mA to 22.00 mA

HART com-munication(HART trans-mitter only)

Digital communication via FSK modu-lation of loop current, reading of de-vice identification, measured values,status and messagesreading and writing of parameters

Explosionprotection

USA/Canada:NI, Class I, Div 2, Group A – D, T4

Data retention

> 10 years (EEPROM)

APT2000CC-0(H)-IS Transmitter

Temperaturecompensa-tion*

(Ref. temp25��C)

LIN 00.00 to 19.99 %/KNLF Natural waters to

EN 27888 (0 to 36 �C)-01- Ultrapure water with

NaCl traces (0 to 120��C)-02- Ultrapure water with

HCl traces (0 to 120��C)-03- Ultrapure water with

NH3 traces (0 to 120��C)

Display LC display, alarm LED

Loop currentEEx ib IIC

4 to 20 mA, floating22 mA for error message*

supply voltage 14 to 30 V,Imax = 100 mA, Pmax = 0.8 W

Characteris-tic*

Linear or logarithmic

Current error < 0.3 % of current value � 0.05 mA

Start/End ofscale*

As desired within ranges for �S, mS, M�, SAL

Min. span LIN 5 % of selected rangeLOG 1 decade

Currentsource

3.8 mA to 22.00 mA

HART com-munication(HART trans-mitter only)

Digital communication via FSK modu-lation of loop current, reading of de-vice identification, measured values,status and messagesreading and writing of parameters

Explosionprotection

USA/Canada:IS, Class I, Div 1, Group A – D, T4Europe:II 2G EEx ib [ia] IIC T6

Data retention

> 10 years (EEPROM)

Page 32: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Specifications

32

APT2000CC-0(H)-00 Transmitter

RFI suppres-sion

To EN 50081-1 and EN 50081-2

Immunity tointerference

To EN 50082-1 and EN 50082-2

Temperature Operating/ambient temp–20 to +55 �C

Transport and storage temp–20 to +70 �C

Enclosure Material: thermoplastic polyester, re-inforced (polybutylene terephthalate)Protection: IP 65 (USA/Canada: indoor use only)Color: bluish gray RAL 7031

Cable glands 3 breakthroughs for Pg 13.52 breakthroughs for NPT 1/2 “ orRigid Metallic Conduit

Dimensions See Dimension drawings, Pg. 7 ff

Weight Approx. 1 kg

* user defined ** ± 1 count*** with Pt 100 < 1K, with NTC > 100 �C < 1 K

APT2000CC-0(H)-IS Transmitter

RFI suppres-sion

To EN 50081-1 and EN 50081-2

Immunity tointerference

To EN 50082-1 and EN 50082-2

Temperature Operating/ambient tempT6: -20 to +40 �CT4: -20 to +55 �CTransport and storage temp–20 to +70 �C

Enclosure Material: thermoplastic polyester, re-inforced (polybutylene terephthalate)Protection: IP 65(USA/Canada: indoor use only)Color: bluish gray RAL 7031

Cable glands 3 breakthroughs for Pg 13.52 breakthroughs for NPT 1/2 “ orRigid Metallic Conduit

Dimensions See Dimension drawings, Pg. 7 ff

Weight Approx. 1 kg

* user defined ** ± 1 count*** with Pt 100 < 1K, with NTC > 100 �C < 1 K

Page 33: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Certificate of Conformity

33

Type Examination Certificate

Page 34: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Certificate of Conformity

34

Page 35: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Certificate of Conformity

35

Page 36: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Calibration Solutions

36

Calibration SolutionsPotassium Chloride SolutionsElectrical Conductivity in mS/cmTemperature[°C]

Concentration0.01 mol/l 0.1 mol/l 1 mol/l

0 0.776 7.15 65.415 0.896 8.22 74.1410 1.020 9.33 83.1915 1.147 10.48 92.5216 1.173 10.72 94.4117 1.199 10.95 96.3118 1.225 11.19 98.2219 1.251 11.43 100.1420 1.278 11.67 102.0721 1.305 11.91 104.0022 1.332 12.15 105.9423 1.359 12.39 107.8924 1.386 12.64 109.8425 1.413 12.88 111.8026 1.441 13.13 113.7727 1.468 13.37 115.7428 1.496 13.6229 1.524 13.8730 1.552 14.1231 1.581 14.3732 1.609 14.6233 1.638 14.8834 1.667 15.1335 1.696 15.3936 15.64

Data source: K. H. Hellwege (Editor), H. Landolt, R. Börnstein: Zahlen-werte und Funktionen .... Volume 2, Part. Volume 6

Data source: * K. H. Hellwege (Editor), H. Landolt, R. Börnstein: Zahlen-werte und Funktionen .... Volume 2, Part. Volume 6** Test solutions calculated according to IEC 746-3

Sodium Chloride SolutionsElectrical Conductivity in mS/cmTemperature[°C]

Concentrationsaturated* 0.1 mol/l** 0.01 mol/l**

0 134.5 5.786 0.631 1 138.6 5.965 0.651 2 142.7 6.145 0.671 3 146.9 6.327 0.692 4 151.2 6.510 0.712 5 155.5 6.695 0.733 6 159.9 6.881 0.754 7 164.3 7.068 0.775 8 168.8 7.257 0.796 9 173.4 7.447 0.81810 177.9 7.638 0.83911 182.6 7.831 0.86112 187.2 8.025 0.88313 191.9 8.221 0.90514 196.7 8.418 0.92715 201.5 8.617 0.95016 206.3 8.816 0.97217 211.2 9.018 0.99518 216.1 9.221 1.01819 221.0 9.425 1.04120 226.0 9.631 1.06421 231.0 9.838 1.08722 236.1 10.047 1.11123 241.1 10.258 1.13524 246.2 10.469 1.15925 251.3 10.683 1.18326 256.5 10.898 1.20727 261.6 11.114 1.23228 266.9 11.332 1.25629 272.1 11.552 1.28130 277.4 11.773 1.30631 282.7 11.995 1.33132 288.0 12.220 1.35733 293.3 12.445 1.38234 298.7 12.673 1.40835 304.1 12.902 1.43436 309.5 13.132 1.460

Page 37: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Index

37

Index

, 25

22 mA signal for alarm, 18, 25configuring, 20

A

Alarm, 18response time, 25

Alarm LED, 25

Alarm via loop current, 18, 25configuring, 20

Assembly, 6

C

Cal info, 24, 27

Calibration, 21input of calibration factor, 21temp probe adjustment, 23with calibration solution, 22

Calibration data, display, 27

Calibration solutions, 36

Cleaning, 28

Conductivity measurement, 24

Configuration, 19

Connectinghandheld terminal, 9lines, 9

Connecting cable, fixing, 9

Current characteristic, configur-ing, 20

Current loopHold state, 20Hold value, 20

Current source, 27

D

Diagnostics functions, 27

Dimension drawings, 7

Display, 16

E

Error info, 24, 25, 27

Error message, last, 24, 25, 27

Error message via loop current,18, 25

configuring, 20

Error messages, 25–28

G

GainCheck, 17, 27

H

HART communication, 18

Hold state, 24

I

Installation, 13

Instrument self–testautomatic, 17manual, 17

K

Keypad, 16

L

Loop current, 18display, instantaneous, 27frozen, 24

M

Maintenance, 28

Measuring mode, 24

Messages, Sensoface, 25

Mode code, 4

Mounting diagram, 7

O

Outputs, 18

P

Packing list, 6

Pipe–mount kit, 8

Process variable, configuring, 19

Page 38: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Index

38

Product line, 29

Protective hood, 8

S

Safety precautions, 3

Self–testautomatic, 28manual, 27

Sensocheck, on or off, 20

Sensoface, 17, 25diagnostics, 25messages, 25

Sensor factor, selection, 19

Sensor monitoring, 17Sensoface, 25

Smiley, 25

Software version, display, 17, 27

Specifications, 30

Stripping lengths, 9

T

Temp probe adjustment, 23

Terminals, pulling out, 9

Test mode, 27

Type Examination Certificate, 33

U

User Interface, 15

W

Wiring examples, 14

Page 39: APT2000 Series 2-Wire Contacting Conductivity Transmitters
Page 40: APT2000 Series 2-Wire Contacting Conductivity Transmitters

Sensing and Control Honeywell Inc.11 West Spring StreetFreeport, IL 61032USA

Honeywell S. A.Espace Industriel NordRue André Durouchez80084 Amiens Cedex 2France