apsb-5795-en

Generator Set Controls AccessoriesGlobal

2 power.cummins.com

Accountability for the Complete Power SystemA complete power system from Cummins Power Generation addresses every aspect of onsite power delivery no matter how far you expand or how complex your power system topology. We manufacture and assemble all of the key components, exercising the industrys highest degree of design and performance control.

High-horsepower Generator Sets

Rugged, fuel-

efficient engines,

high-performance

alternators and

on-board digital

control systems comprise the most trusted and

reliable generator sets in the world. Sophisticated

emission control technologies make our diesel-

powered generators the most environmentally

efficient (and regulatory compliant) generator sets

available to the power industry.

Power Distribution

PowerCommand

paralleling systems

integrate paralleling

controls on generator sets,

low or medium voltage

power sections, automatic

transfer switches, and a digital master control (DMC)

for supervisory functions. A distributed logic concept

is critical for achieving world-class performance,

ensuring generator sets effectively manage voltage

dips that occur during load transfer.

Cummins automatic transfer switches feature

PowerCommand control technology for easy

operation and a robust, high-contact-force design to

withstand thousands of switching cycles. A full line of

standard switches is available for the entire range of

power systems.

Digital Controls Technology

PowerCommand

microprocessor-based

controls comprise the

industrys best single-

source solution, capable of

integrating generator sets,

automatic transfer switches and paralleling systems

into a complete system. Modular systems are easily

configured to meet power requirements, including

paralleling, non-paralleling and basic control

scenarios.

Remote Monitoring and Control

PowerCommand remote monitoring and control

capabilities provide visibility to power system

performance whether onsite or offsite. Operators can

monitor engine and alternator data, control system

status, power transfer connection status and load

level from any computer using a Web browser.

3power.cummins.com

The Power of One

Cummins Power Generation provides a comprehensive range of genset controls accessories designed to be used

with Cummins generator sets to offer diverse Power of One capabilities, ranging from extended discrete as well as

continuous input and output options, to remote monitoring, to servicing and support.

Cummins Power Generation generator set controls and accessories offer best-in-class reliability providing you peace of mind unmatched by others in the industry

Our key benefits and features include:

Generator set controls offering Interchangable,

Interoperable, Internet-able, and Servicing

capabilities:

> Interchangeable: Provides enhanced

serviceability and makes field upgrades to

paralleling as simple as a 15-minute job.

> Interoperable: Generator set, automatic

transfer switch and switchgear controls will

interface with each other and other equipment

using proprietary and standard communications

architecture.

> Internet-able: Controls are linkable to the

internet.

> Servicing: Generator set controls can be

connected to a PC-based service tool for

enhanced servicing.

Our premium generator set control PCC3300

supports diverse paralleling modes including:

> Island mode

> Utility single

> Utility multiple

> Power transfer control

> Masterless load demand (PCC3300 MLD only)

Diverse global certifications to meet or exceed

codes and standards including:

> NFPA110, ISO 8528-4 (1993)

> CE marking: Control system is suitable for use

on generator sets to be CE-marked.

> EN 50081-1,2 and EN 50082-1,2

> ISO 7637-2

> Mil Std 202C, Method 101 and ASTM B117

> UL 508 recognized or listed and suitable for use

on UL 2200 listed generator sets.

> CSA C282-M1999 compliance and CSA 22.2

No. 14 M91 industrial controls.

> PowerCommand control systems and

generator sets are designed and manufactured

in ISO 9001 certified facilities.

Proven global capability:

> PowerCommand control systems and generator

sets are installed in thousands of applications

globally.

PowerCommand Control 3300 with paralleling capability combines generator set monitoring, metering and control system functionality all in a fully integrated single control unit.

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PCC3100 to PC3.3 Upgrade KitThis kit provides customers with the parts needed to upgrade PCC3100-based generator sets to the latest PowerCommand Control 3.3 unit offering a host of benefits such as paralleling functionality and remote monitoring. ................................................................................................................................................ 6

PC3.3 to PC3.3 Masterless Load Demand Upgrade KitAn upgrade kit enabling the upgrade of PowerCommand 3.3 to the latest PC3.3 with Masterless Load Demand offering the capability for multiple paralleled generator sets to automatically start based upon load demand. .............................................................................................................................................. 15

AUX101/AUX102 Input and Output Expansion ModulesA discrete and continuous input/output extension module for use with PowerCommand1.X, 2.X, and 3.X control systems as well as PCC2100 and PCC1301 legacy controls. .............................................................................................................................................. 16

Human Machine Interface (HMI) 220/320 Remote UnitThe HMI220 and HMI320 Remote Units both offer the capability to remotely mount large screen or premium option Human Machine Interface unit up to 500 feet (152.4 meters) from a generator set. .............................................................................................................................................. 18

Human Machine Interface (HMI) 113 Unit An annunciator unit for PCCNet compatible devices provides visual and audible indication of up to twenty separate alarm or status conditions, based on discrete (relay) inputs or network inputs. .............................................................................................................................................. 20

Human Machine Interface (HMI) 114 Unit Our PCCNet enabled bargraph unit displays graphical information on generator electromechanical performance via connection to a supported PowerCommand control system. .............................................................................................................................................. 21

Dependable accessoriesCummins Power Generation offers accessories to further enhance the standard benefits of our factory configured generator sets with PowerCommand to provide robust performance in critical applications.

We engineer our genset control products with flexibility and ease-of-operation in mind, which results in a cost effective value package that offers industry-leading reliable performance.

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Human Machine Interface (HMI) 211 Remote UnitThe HMI211 Remote Unit offers the capability to remotely mount HMI211 up to 4000 feet (1219.2 meters) from a generator set. .............................................................................................................................................. 22

iWatch 100 Remote Monitoring UnitA remote monitoring unit provides monitoring capability for generator sets and transfer switches that are interconnected with Cummins Echelon LonWorks or Modbus networks (for up to eight devices comprised of four generator sets and four transfer switches). .............................................................................................................................................. 23

PowerCommand 500 Series Remote Monitoring UnitThis remote monitoring unit provides monitoring capability for generator sets and transfer switches that are interconnected with a Modbus network .............................................................................................................................................. 24

ModLon GatewayThe ModLon II Gateway provides an Echelon LonWorks to Modbus RTU or Modbus ASCII conversion via a RS232 serial connection. .............................................................................................................................................. 26

Isochronous Load Sharing Interface (ILSI) UnitThe ILSI module allows one or more PowerCommand control generator sets with paralleling capability to share loads on an isolated bus proportionally with generator sets using load sharing equipment from other manufacturers. .............................................................................................................................................. 27

Battery charger 2AThe 2A Battery charger is a fully automatic battery charging unit, which is designed with switched mode power electronics, to provide constant voltage/constant current charging capability. .............................................................................................................................................. 28

Battery charger 15AThe 15A Battery charger is a fully automatic battery charging unit, which is designed with switched mode power electronics, to provide constant voltage/constant current charging capability. .............................................................................................................................................. 29

InPower PC Service ToolA PC-based service and maintenance tool that is designed to optimize service and maintenance activities associated with Cummins PowerCommand products. .............................................................................................................................................. 30

InPow

er

6 power.cummins.com

Description

The PowerCommand control system is a microprocessor-based generator monitoring, metering and control system designed to meet the demands of todays engine-driven generator sets. The integration of all control functions into a single control system provides enhanced reliability and performance compared to conventional generator control systems. The PowerCommand control systems have been designed and tested to withstand the harsh environment typical of generator set installations.

The PowerCommand 3.3 control is compatible with shunt or PMG excitation style alternator. It is suitable for use with reconnectable or non-reconnectable generators, and it can be configured for any frequency, voltage and power connection from 120-600 VAC line-to-line or 601-45,000 VAC with external suitable transformer.

PCC3100 to PC3.3Upgrade Kit

Features

320x240 pixel LED-backlit LCD display with bar-graph

Digital engine-speed governing, voltage regulation,

synchronizing and load sharing

AmpSentry alternator overcurrent protection

Analog and digital AC bus metering

Digital power transfer control for open, closed or soft

(ramping) load transfer

Digital frequency synchronization and voltage matching

Isochronous load share

Droop kW and kVAR control

Real-time clock for fault and event time stamping

User-programmable exerciser clock

Modbus RTU communication interface

Ability to configure the control through the HMI

Ability to expand I/Os using optional modules

12V and 24V DC battery operation

Suitable for gensets that are designed, manufactured,

tested and certified to relevant UL, CSA, NFPA, IEC

and CE standards

For specifications and additional information related to

PowerCommand 3.3, see S-1570

PCC3300

Human Interface Unit (HMI) 320

7power.cummins.com

Cummins Power Generations PCC3100 to PC3.3 upgrade kit is designed to provide customers with a range of benefits including paralleling, prime mover control, digital voltage regulation, remote communication and a LED backlight LCD.

To choose the correct upgrade kit and your respective generator set, please follow the instructions below carefully:

Instructions:

STEP 1: Determine the following information about the generator set to be upgraded:

1. Control type upgrading from (PCC3100 basic, PCC3100 paralleling, Detector) 2. Generator engine type (K50, K38, V28, etc.) 3. Alternator size (HC5, HC6, etc.) 4. Generator battery voltage (12V or 24V DC) 5. Generator networking interfaces (Modbus RTU, LonWorks, etc.)

STEP 2: Select parts from the appropriate section:

Section 1: PCC3100 paralleling control Section 2: PCC3100 basic control Section 3: Detector control

STEP 3: Select one or more of the optional accessory kits from Section 4

STEP 4: Select one or more of the additional PowerCommand generator set kits from Section 5

STEP 5: Select an appropriate current transfer kit from the tabulation documented dependent upon genset model and control system:

1. For PowerCommand control, please refer to Section 62. For Sentinal/Detector, please refer to Section 6A

Contact your local distributor to place an order or for further information.

8 power.cummins.com

SECTION 1: Upgrade from PCC3100 paralleling control

Section 1 provides information regarding the availability of various kits depending on engine type and alternator size. Additional equipment may be required; see Sections 4 and 5 for details.

Upgrade kits include all required controls, harnesses, mounting hardware, labels and documentation necessary to upgrade a genset with a generator housing-mounted PCC3100 control to the PowerCommand 3.3 control system.

SECTION 2: Upgrade from PCC3100 basic control

Section 2 provides information regarding the availability of various kits depending on engine type and alternator size. Additional equipment may be required; see Sections 4 and 5 for details.

NOTE: Instead of the Mounting Rail Kit, the following parts may be ordered, if needed:

TABLE 3

Description Part Number Quantity

Terminal jumper 0332-2843-05 1

Terminal block 0332-3125-02 2

Terminal block 0332-3125-04 10

Terminal end plate 0332-3126-01 1

Terminal tag 0332-2842-21 1

Terminal tag 0332-2842-20 1

Paralleling Control Kit

A040H851

Description K19/HC6 V28/HC6 K38/HC6 K38/HC7 K50/HC6 K50/HC7 K50/HC8


A040H852

* Requires 12V Relay Kit (A040B144)

TABLE 1

Description Engine / alternator type

12V B & C* L10/HC4 855/HC4 855/HC5 K19/HC5 V28/HC5

Description K19/HC6 V28/HC6 K38/HC6 K38/HC7 K50/HC6 K50/HC7 K50/HC8


A040H852

* Requires 12V Relay Kit (A040B144)

TABLE 2




A040H851

MountingRail Kit

0300-5171 0300-4765

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SECTION 3: Upgrade from Detector/Sentinal control

Section 3 provides information regarding the availability of various kits depending on engine type. Additional equipment may be required. See Sections 4 and 5 for details

TABLE 4



Paralleling control kit

A040H851 A040H851 A040H851 A040H851 A040H851 A040H852

Control box kit

A040N964 A040N964 A040N964 A040N964 A040N964 A040N964

Mounting rail kit

0300-5171 0300-4765 0300-4765 0300-4765 0300-4765 0300-4766

Customer connection box

0300-5011 0300-4611 0300-4611 0300-4612 0300-4612 0300-4613

Engine harness kit

4B, 0300-5004-016B, 0300-5004-026C, 0300-5004-03

0300-4622-01 0300-4622-02 0300-4622-02 0300-4622-03 0300-4622-06

Engine accessories kit

4B, 0300-5005 6B, 0300-5005 6C, 0300-5006

0300-4630 0300-4628 0300-4628 0300-4629 0300-4629

Current transformer kit

Select from Section 6A

Select from Section 6

Optional Select from Sections 4 and 5

* Requires 12V Relay Kit (A040B144) (TABLE 4 continues on next page)

10 power.cummins.com

SECTION 3: Upgrade from Detector/Sentinal control (cont)

TABLE 4 continued


V28/HC5 V28/HC6

Paralleling control kit A040H851 A040H852

Control box kit 0338-3200 0338-3202

Mounting rail kit 0300-4612 0300-4613

Customer connection box 0300-4622-04 0300-4622-05

Engine harness kit 0300-4631 0300-4631

Engine accessories kit Select from Section 6

Current transformer kit A040N964 A040N964



K38/HC6 K38/HC7 K50/HC6 K50/HC6 K50/HC7 K50/HC8

Paralleling control kit A040H852 A040H852 A040H852 A040H852 A040H852 A040H852

Mounting rail kit 0338-3202 0338-3202 0338-3202 0338-3202 0338-3202 0338-3202

Customer connection box 0300-4613 0300-4614 0300-4613 0300-4613 0300-4614 0300-4614

Engine harness kit 0300-4622-07 0300-4622-07 0300-4622-08 0300-4622-08 0300-4622-08 0300-4622-08

Engine accessories kit 0300-4632 0300-4632 0300-4633 0300-4633 0300-4633 0300-4633

Current transformer kit Select from Section 6

Control box kit A040N964


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SECTION 4: Optional accessory kits

Depending upon the engine and the installation, the following optional kits may be required.

TABLE 5

Description Application Kit part number

12V relay kitRequired when applying the upgrade kit to a 12V genset

A040B144

RS485 Network Connection Kit

Required when connecting genset to remote Modbus RTU network

A040U145

Lonworks Connection Kit: FT-10

Required in addition to the Network Connection Kit A040U145 if connecting genset to an existing Lonworks FT-10 network

A040G225

See document 900-0529 for the FT-10 Installation Manual and a list of additional required equipment.

Lonworks Connection Kit: TP-78

Required in addition to the Network Connection Kit A040U145 if connecting genset to an existing Lonworks TP-78 network

A040G225

See document 900-0366 and C577 for the TP-78 Installation Manual and a list of additional required equipment (i.e. Lonworks router 300-4919-01).

HMI LCD Heater KitRequired for LCD operation below -20C

A026J556

Remote HMI kit Additional HMI for remote mounting A041J589

Aux101 kit I/O expansion module A030K633

Annunciator kit Annunciator kit without enclosure 0300-5929-01

Annunciator kit Annunciator kit with enclosure 0300-5929-02

SECTION 5: Additional PowerCommand genset accessory kits

Section 5 contains information about PowerCommand genset accessory kits that may be needed depending on the installation requirements. The following kits can be used on any PowerCommand genset with digital paralleling option. Select as needed to meet application needs.

TABLE 6

DescriptionKit number

24 VDCKit number

12 VDCInstruction Sheet

RTD sensor 0300-4627 NA C481

Thermistor Kit- 1 relay 0300-4929-01 NA C544

Thermistor Kit- 2 relays 0300-4929-02 NA C544

Run relay 0300-4621 0300-5013 C483

Common alarm relay 0300-4620 0300-5014 C484

Audible alarm 0300-4000 0300-3999 C357

Battery- PCCM 0416-1032-01 0416-1032-01 none

Battery- PCIL 0541-0861 0541-0861 C636

Description Engine Kit Number Instruction sheet

Exhaust gas sensor L10, 855, K19 0300-5210 (qty 1) G392

Exhaust gas sensor V28, K38, QST30, K50 0300-5210 (qty 2) G392


SECTION 6: PowerCommand current transformer kits

TABLE 7

Model Volts (line-to-line) Kit numbers

DFAA 600 0300-4623-05

DFAA BR (0-480) 0300-4623-17

DFAB 600 0300-4623-06

DFAB BR (0-480) 0300-4623-19

DFAC 600 0300-4623-07

DFAC BR (0-480) 0300-4623-21

DFBF 600 0300-4623-08

DFBF BR (0-480) 0300-4623-23

DFCB 600 0300-4623-09

DFCB BR (0-480) 0300-4623-24

DFCC 600 0300-4623-10

DFCC BR (0-480) 0300-4623-27

DFEB 600 0300-4623-11

DFEB BR (0-480) 0300-4623-29

DFEC 600 0300-4623-13

DFEC BR (0-480) 0300-4623-31

DFFB/DFGA 600 0300-4623-15

DFEB/DFGA BR (0-480) 0300-4623-33

DFGB 600 0300-4623-18

DFGB BR (0-480) 0300-4623-34

DFGB (6 lead) 600 0300-4623-18

DFGB (6 lead) BR (0-480) 0300-4623-42

DFJA/DFHA 600 0300-4623-21

DFJA/DFHA BR (0-480) 0300-4623-38

DFJA/DFHA (6 lead) 600 0300-4623-22

DFJA/DFHA (6 lead) BR (0-480) 0300-4623-46

DFJB/DFHB 600 0300-4623-23

DFJB/DFHB BR (0-480) 0300-4623-39

DFJB/DFHB (6 lead) 600 0300-4623-23

(TABLE 7 continues on next page)

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SECTION 6: PowerCommand current transformer kits (cont)

TABLE 7 continued


DFJB/DFHB (6 lead) BR (0-480) 0300-4623-47

DFJC/DFHC 600 0300-4623-25

DFJC/DFHC BR (0-480) 0300-4623-41

DFJC/DFHC (6 lead) 600 0300-4623-25

DFJC/DFHC (6 lead) BR (0-480) 0300-4623-49

DFJD (6 lead) 600 0300-4623-26

DFJD (6 lead) BR (0-480) 0300-4623-51

DFLB (6 lead) 600 0300-4623-29

DFLB (6 lead) BR (0-480) 0300-4623-52

DFLC (6 lead) 600 0300-4623-30

DFLC (6 lead) BR (0-480) 0300-4623-54

DFLD (6 lead) 380 0300-4623-54

DFLE (6 lead) 600 0300-4623-33

DFLE (6 lead) BR (0-480) 0300-4623-57

DFMB (6 lead) 600 0300-4623-33

DFMB (6 lead) BR (0-480) 0300-4623-57

DQAA 600 0300-4623-05

DQAA BR (0-480) 0300-4623-17

DQAB 600 0300-4623-07

DQAB BR (0-480) 0300-4623-21

DQBA 600 0300-4623-09

DQBA BR (0-480) 0300-4623-24

DQBB 600 0300-4623-10

DQBB BR (0-480) 0300-4623-27


SECTION 6A: Sentinal/Detector current transformer kits

TABLE 8


DGBB BR (0-480) and 1PH 0300-5012-01

DGBB 600 0300-5012-14

DGBC BR (0-480) and 1PH 0300-5012-02

DGBC 600 0300-5012-15

DGCA BR (0-480) and 1PH 0300-5012-03

DGCA 600 0300-5012-12

DGCB BR (0-480) and 1PH 0300-5012-04

DGCB 600 0300-5012-13

DGCC BR (0-480) and 1PH 0300-5012-05

DGCC 600 0300-5012-14

DGDA BR (0-480) and 1PH 0300-5012-06

DGDA 600 0300-5012-15

DGDB BR (0-480) and 1PH 0300-5012-07

DGDB 600 0300-5012-16

DGEA BR (0-480) and 1PH 0300-5012-08

DGEA 600 0300-5012-17

DGFA BR (0-480) and 1PH 0300-5012-09

DGFA 600 0300-5012-18

DGFB BR (0-480) and 1PH 0300-5012-10

DGFB 600 0300-5012-19

DGFC BR (0-480) and 1PH 0300-5012-11

DGFC 600 0300-5012-20

15power.cummins.com

Description

PowerCommand 3.3 with Masterless Load Demand (MLD) technology enables generator sets to start/stop automatically based on load demand.

Masterless Load Demand-capable generators are equipped with an additional s-CAN network connection that allows sharing of information amongst paralleled generator sets. MLD has been designed for hassle-free installation, commissioning and operation.

PC3.3 to PC3.3Masterless Load Demand (MLD) Upgrade Kit

Features

Reduced Fleet Operation Costs: Improves fuel efficiency of multi-gen systems

Reduced Onsite Support: Run-hour equalization feature lowers costs

Multi-gen System Reliability: No single point of failure; self-recovering capability

System Monitoring: View information about the entire system from any one display.

Easy Setup/Commissioning: Change MLD system settings from any one display and broadcast to all generator sets

Hassle-Free Installation: No additional equipment needed

Supports Large Fleet Operation: Up to 16 generator sets

Predictive Load Input: Bring additional system capacity online before starting big loads

Single Point Remote Start: Reduces wiring required for short term installations

Fast Response Time: Via s-CAN communication network

PowerCommand 3.3 MLD Application

PowerCommand 3.3 MLD

Transfer Switch

PTC Mode

(Service Tool)Inpower

Othergensets

MLD mode

Load sharing

e-CAN

BargraphOption I/O Expansion

Option

RemoteMonitoring

OptionPCCNet

Alternator

CAN

Engine

PCCNet

Modbus

HMI 320*

PCCNet

CAN#

Ordering Information

Part Number Description

A045G121 PC3.3 with MLD Service Kit



Description

The PowerCommand AUX101 Input/Output module and AUX102 Input/Output expansion module provide up to sixteen (16) relay output and up to twelve (12) Discrete/Analog inputs for auxiliary control and monitoring of the power system.

Analog / Discrete inputs can be used for system fault expansion and/or genset metering.

Relay outputs can be used for controlling equipment such as motors, louvers, lamps, fans and pumps. The relays may be configured individually from the genset control operator interface or using InPower Software.

The AUX101 and AUX102 modules are compatible with genset controls supporting a PCCNet Network and require a twisted pair connection. This includes the PCC1301 control.

AUX101Contains eight (8) Form-C relay output sets and eight (8) discrete/analog inputs.

AUX102Easily connects to the AUX101 to provide an additional eight (8) Form-C relay outputs and (4) additional discrete inputs.

AUX 101/AUX 102Input and Output Expansion Modules

Features

Up to sixteen (16) configurable Form-C relays

provide easy control of system equipment such as

lamps, louvers, motors and pumps. LED status of

each relay.

Up to twelve (12) configurable discrete inputs for

monitoring equipment status and faults. Equipment

status and faults will be annunciated.

Up to eight (8) Analog inputs. Analog inputs can be

assigned one of seven preprogrammed functions:

> Oil temperature

> Exhaust temperature

> Fuel level

> Ambient temperature

> Alternator RTD

> Speed bias

> Voltage bias

Two 5 VDC voltage sources for use with active

senders.

Four programmable current sources for use with

resistive senders.

Two status LEDs:

> DS1(green) indicates the AUX101 is connected to

the network and operating normally.

> DS2(red) indicates the AUX101 has lost its

connection or is not connected to the network

Device Number Indicator. Seven segment LED used

to uniquely define more than one AUX101 on the

same network

May be connected at any point in the PCCNet

network.

Plug-and-Play networking No binding required!

Pluggable terminal blocks allow easy one-time

wiring.

Less wiring makes installation and system upgrades

quick and easy.

PowerCommand Controls are supported by a

worldwide network of independent distributors who

provide parts, service, and warranty support.

UL listed and labeled; CSA certified; CE compliant.

17power.cummins.com

Dimensions

Aux 101X / Length: 5.90in / 150mmY / Width: 5.30in / 135mmZ / Height (Depth): 0.51in / 13mm



0541-1291 AUX101 Digital Input / Output Module Base PCC1301

0541-0772 AUX102 Digital Input / Output Module Expansion

Aux 102X / Length: 3.94in / 100mmY / Width: 2.95in / 75mmZ / Height (Depth): 0.51in / 13mm



Description

Cummins Power Generation is proud to present its Human Machine Interface 220 and Human Machine Interface 320 Remote Display Option Kits.

The HMI 220 and HMI 320 Remote Display Panels are our robust multi-line display units, which can be used to monitor and display dynamic generator set performance information, as well as perform basic generator set control and configuration on a medium or large size display respectively. The HMI220 and HMI320 units both use the PCCNet networking protocol to gather and display information either from a PCC1302, PCC2300 or a PCC3300 control.

Human Machine Interface(HMI) 220/320 Remote Unit

Features

HMI220

Medium size display unit

LED indicating lamps: Genset running, remote

start, not in auto, shutdown, warning, auto,

manual and stop

128 by 128 pixels graphic LED backlight LCD

Two tactile feel membrane switches for LCD user

defined operation.

Seven tactile feel membrane switches dedicated

screen navigation buttons for up, down, left, right,

ok, home and cancel.

Six tactile feel membrane switches dedicated to

control auto, stop, manual, manual start, fault

reset and lamp test/panel lamps.

Two tactile feel membrane switches dedicated to

control of circuit breaker (where applicable).

Allows for complete genset control setup.

HMI 220

DimensionsX / Length: 9.10in / 232mmY/ Width: 11.70in / 298mmZ / Height (Depth): 1.50in / 38mm

19power.cummins.com

Ordering InformationPart Number Description

A041J582 HMI 220 Remote Unit

A041J589 HMI 320 Remote Unit


HMI 320

Features

HMI320

As HMI220 and including:

Large size display unit featuring 320 by 240 pixels

graphic LED backlight LCD

Two more (providing in total four) tactile feel

membrane switches for LCD user defined

operation



Description

The Universal Annunciator Module provides visual and audible indication of up to 20 separate alarm or status conditions, based on discrete (relay) inputs or network inputs. Each LED can be controlled by either a discrete wire input or by a signal on the PCCnet network sent from an external device, such as a PCC 1301, 1302, 2300, 3300 controls. In addition to the LEDs, the annunciator can control four custom relays based on signals received over the PCCnet. When one of the annunciators discrete inputs is activated, the annunciator will broadcast that information over the network. By taking advantage of the network, discrete inputs and custom relays, the annunciator can be used as expanded I/O for PCC 1301, 1302, 2300, 3300 controls.

This unit can be easily installed in a suitable location in order to provide prompt at-a-glance notification of an alarm or warning condition to nearby personnel.

Remote annunciator panels comply with NFPA 110 (Emergency and Standby Power Systems). The annunciator module can also be used for monitoring of transfer switch or other equipment status.

Human Machine Interface(HMI) 113 Unit

Features

Visual and audible warnings of up to 20 separate

alarm or status conditions.

LEDs can be controlled either via PCCnet or

discrete input.

Status of discrete inputs are broadcast on network.

Four custom relays can be controlled over the

PCCnet network.

Configurable LED color (red, yellow, or green) and

selectable horn operation allows maximum flexibility.

Standard NFPA 110 label, field configurable for other

alarm status and conditions.

Each audible alarm is annunciated, regardless of the

number of existing alarm conditions displayed.

Sealed membrane panel design provides

environmental protection for internal components

and is easy to clean.

Configurable for negative (ground) input or positive

input.

Integral DC Voltage Sensing.

Flush or surface mount provisions.

UL listed and labeled; CSA certified; CE marked.

DimensionsX / Length: 6.25in / 159mmY / Width: 5.25in / 133mmZ / Height (Depth): 3.00in / 76mm


0300-5929-01 Panel Mount

0300-5929-02 Panel with Enclosure


21power.cummins.com

Description

The Human Machine Interface 114 is a bar graph panel utilizing light emitting diodes, which can be used to monitor and display dynamic generator set performance information of AC voltage, three phase current, output power, power factor, and AC frequency as a percentage of maximum value. The HMI 114 bar graph uses the PCCNet networking protocol to gather and display this information via usage with any of these generator set controls PCC1302, PCC2300, and PCC3300.

Upon ordering please also contact your distributor to purchase a shielded twisted pair cable for HMI114 cut to length.

Human Machine Interface(HMI) 114 Unit

Features

Simple installation and operation via PCCNet with

PCC1302, PCC2300 and PCC3300.

AC Volts, 3 Phase Current, Power, PF, Frequency

all displayed using green, yellow, and red LEDs.

Landscape and portrait options available each

with or without a Power Factor bar.



A029T102 HMI 114 Bargraph Portrait 9-Bar(With PF)



Description

The Human Machine Interface 211 Remote Panel is our robust multi-line display unit, which can be used to monitor and display dynamic generator set performance information as well as perform basic generator set control and configuration. The HMI 211 Remote Unit uses the PCCNet networking protocol to gather and display information and is suitable for usage with PCC1302.

Human Machine Interface(HMI) 211 Remote Unit

Features

Simple installation and operation via PCCNet

with PCC1302 , which provides the capability

to mount the unit up to 4000 feet (1219 meters)

from the generator set (with sufficient extra power

supply for distances exceeding 500 feet or 152

meters).

Information concerning AC Volts, Current, Power,

PF, Frequency, and Engine Information are all

accessible via the intuitive menu system.

HMI211 features a simple tactile design for

robustness and ease-of-use.

LEDs include: Not in Auto, Shutdown, Warning,

Remote Start, Auto, Manual Run.

Buttons include: Four multi-function buttons,

Back and Stop.



0541-1394 HMI 211 Remote Unit


23power.cummins.com

Description

The PowerCommand iWatch 100 system provides convenient means for remotely monitoring generator sets and transfer switches that are interconnected with a Cummins Echelon LonWorks network using Microsoft Internet Explorer 6.0 or higher browser operating on a remote personal computer (PC).

The use of a browser rather than dedicated software for remote monitoring eliminates the need for dedicated monitoring software on the monitoring PC, and allows any authorized user on the customers network to monitor the equipment. Many users can monitor the generator or transfer equipment simultaneously. Access to the monitored site and the PowerCommand iWatch 100 can be password protected for different levels of users. These passwords are user defined.

PowerCommand iWatch 100 users can monitor generator set data including engine data, alternator data, and control system status. They can start or stop the generator set. The user can also monitor connected transfer switches for status (source availability, source data, and source connected) as well as load level (when the transfer switch is provided with that feature).

iWatch 100 Remote Monitoring Unit

Features

Easy access to generator set and transfer switch data: Allows access to information over any personal computer without the problems associated with loading software and keeping it up to date.

Easy to use and understand graphical interface: Data is presented to user in a pictorial format that is easy to understand. The graphical displays provide comprehensive data without complexity.

Sends emails on alarm conditions: Allows generator set and transfer switches to send email messages on alarm conditions using an SMTP server.Note: SMS paging of the alarms can only be accomplished through an SMTP email server that supports email to SMS paging. Most providers carry this feature. Please check with your pager service provider to verify support of this feature.

Configurable for user access codes: Allows for configurable user names and passwords.

Local data logging: The PowerCommand iWatch 100 system can be configured for data-logging parameters on the network. Data stored may be accessed via either local or remote PCs.

Certifications: UL listed, CE, and FCC compliant. Warranty and service: Backed by the standard

PowerCommand network and accessory/parts warranty and worldwide distributor service network.


0541-1302-01 PowerCommand iWatch 100 with Modem

0541-1302-02 PowerCommand iWatch 100 without Modem

DimensionsX / Length: 3.52in / 89.4mmY/ Width: 5.51in / 140mmZ / Height (Depth): 2.60in / 80.1mm



Description

The PowerCommand 500 series provides a convenient means of remotely monitoring generator sets, transfer switches, sensors and output controls. Users can access the remote monitoring device from any PC or Mac computer using a Microsoft Silverlight-enabled web browser; no additional software is required. Multiple users can monitor the power system equipment simultaneously.

PowerCommand 500 series users can monitor generator set data, such as annunciator, alternator and engine data, as well as transfer switch data, such as source, load and switch connection status. Expandable I/O modules can provide additional monitoring and controlling capabilities.

PowerCommand 500 Series Remote Monitoring System

Features

Communication: PowerCommand 500/550 communicates to Cummins Power Generation controls (generator sets, transfer switches and expandable I/O modules) via Modbus. Legacy controls will require a LonWorks to Modbus converter (Modlon II Gateway).

Monitoring and Control: PowerCommand 550 monitors up to twelve devices and PowerCommand 500 monitors up to two devices in any combination. User can remotely start and stop and remotely reset and acknowledge warning type faults on generator sets and transfer switches. User can also remotely activate and deactivate output controls.

Notification: When an event becomes active, the user can receive notifications via SMTP (email), SMS (text) and SNMP traps.

User Interface: PowerCommand 500/550 employs a straightforward, icon-based graphical interface for monitoring data and controlling devices.

Security: PowerCommand 500/550 has enhanced security with 128-bit Secure Sockets Layer (SSL) encryption. The system is also username and password protected. Users are assigned one of three access levelsadministrator, operator, read only providing various operation and functionality at each access level.

Dimensions

X / Length: 2.05in / 179mmY/ Width: 5.16in / 134.2mmZ / Height (Depth): 2.249in / 57.12mm

25power.cummins.com



A040K848 PowerCommand 550 LAN

A040K850 PowerCommand 550 GSM

A040K853 PowerCommand 550 CDMA

A040X126 PowerCommand 500 LAN

A040X127 PowerCommand 500 GSM

A040X129 PowerCommand 500 CDMA

Applicable Accessories


0541-1291 PowerCommand Input/Output AUX 101 Module

0541-0772 PowerCommand Input/Output AUX 102 Expansion Module

0541-1149 PowerCommand ModLon II Gateway LonWorks to Modbus Converter

0541-0770 Network Genset Communications Module (NCM) for PCC 2100

0541-0813 Network Genset Communications Module (GCM) for PCC 3100

0541-0809 Network Genset Communications Module (NCM) for PCC 3200/3201

0541-0810 Controls Communications Module, generator set (CCM-G)

0541-0811 Controls Communications Module, transfer switch (CCM-T)

0541-0812 Network Communications Module (NCM) for OTPC/BTPC, 1000 A

A035C381 Antenna Extension Cable (12)

A040T087 ModLon Connection Cable



Description

The PowerCommand ModLon II Gateway is used to interface PowerCommand networks to devices and systems that communicate in Modbus communication protocol.

The ModLon II Gateway provides a Echelon LonWorks to Modbus RTU or Modbus ASCII conversion via a RS232 serial connection. The Gateway supplies predefined registers for PowerCommand network components. Selection of the gateway configuration is done by setting the dipswitches on the device.

ModLon Gateway

Features

Converts Echelon LonWorks data streams to register maps that can be read by equipment communicating in Modbus RTU and Modbus ASCII format.

FTT-10 transceiver Modbus port EIA-232 configuration. Capable of displaying data from PowerCommand

generator set controls, transfer controls, CCM and DIM modules.

Service button, reset button and LED indicators. Configured to PowerCommand networks using

Echelon LonMaker for Windows. Operates on 9 - 32 VDC. CE and UL listed and labeled. Warranty: PowerCommand controls are

supported by a worldwide network of independent distributors who provide parts, service and warranty support.

DimensionsX / Length: 3.75in / 95.25mmY/ Width: 2.00in / 50.8mmZ / Height (Depth): 1.65in / 41.9mm


0541-1149 ModLon II Gateway, CD, instructions, cable

0338-5275 iWatch Wireless to ModLon II harness


27power.cummins.com

Description

The purpose of the Isochronous Load Share Interface module is to provide a means for one or more PowerCommand

Control (PCC) generator sets with paralleling capability to share loads on an isolated bus proportionally with generator

sets using load sharing equipment from different manufacturers.

The ILSI module is optimized for use with Woodward (WW) 2301 series load sharing controls, Barber-Colman (BC)

digital and analog load sharing controls and Governors America (GA) digital and analog systems. It can also be

adjusted for use with other manufacturers products, if their load sharing signals are proportional analog voltage

signals up to approximately 5Vdc measured on the load share lines.

ILSI is suitable for usage with PC3.3 and PCC3100.

Isochronous Load Sharing Interface (ILSI) Kit

Features

Offers third party paralleling capability.

One ILSI module sufficient for multiple

PCC generator sets.

DimensionsX / Length: 5.90in / 150mmY/ Width: 5.30in / 135mmZ / Height (Depth): 1.40in / 35.6mm



0300-5456 ILSI Module



Description

Cummins Power Generation fully automatic battery chargers - using switched mode power electronics - are constant voltage/constant current chargers incorporating a 4-stage charging algorithm. Designed for use in applications where battery life and reliability is important; these chargers are ideal for maintaining the battery bank in transfer switch installations. To achieve optimum battery life, a 4-stage charging cycle is implemented. The four charging stages are trickle, bulk, absorption and float. The trickle stage safely charges overly discharged batteries. It protects a damaged or shorted battery from excessive current. During bulk charge a constant current is applied to quickly restore the maximum battery charge level in the shortest amount of time.

Battery Charger 2A

Features

Protection: All models include a 5 amp DC

output breaker. A replaceable 5 amp AC fuse is

provided for input lead protection.

Easy installation: Single pluggable connector.

User display - Output voltage and current,

fault information and configuration options are

indicated on the alphanumeric display.

Monitoring: An LED indicates the condition of

the charger. Green indicates normal charging

operation and red indicates a fault condition.

Faults: The charger senses and annunciates

the following fault conditions: input overvoltage,

input undervoltage, AC power loss, battery

overvoltage, battery undervoltage, charger

circuitry overtemperature, unrecoverable battery

and overload/overcurrent.

Output relay: Output contacts are closed

in a fault condition. 250 VAC/30 VDC 2 amp

contacts. RFI/EMI and voltage surge

resistant.

DimensionsX / Length: 9.14in / 232.2mmY/ Width: 4.96in / 126mmZ / Height (Depth): 2.94in / 74.68mm

Ordering InformationInput volts Accessory kit part number

120 0300-6026-09

208 0300-6026-10

240 0300-6026-11

380 0300-6026-13

416 0300-6026-14

480 0300-6026-15

600 0300-6026-16


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Description

Cummins Power Generation fully automatic battery chargers - using switched mode power electronics - are constant voltage/constant current chargers incorporating a 4-stage charging algorithm. Designed for use in applications where battery life and reliability are important; these chargers, complete with built-in equalize charge capability, are ideal for stationary or portable starting battery charging service. To achieve optimum battery life, a 4-stage charging cycle is implemented. The four charging stages are trickle, bulk, absorption and float. The trickle stage safely charges overly discharged batteries. It protects a damaged or shorted battery from excessive current. During bulk charge a constant current is applied to quickly restore the maximum battery charge level in the shortest amount of time.

Battery Charger 15A

Features

Protection: All models include a 20 amp DC output breaker. Re-settable breakers are used for input voltages 240 VAC and lower. For over 240 VAC branch circuit rated fuses are used.

Easy installation: Clearly marked terminal blocks and panel knockouts provide convenient connections of input and output leads.

User display: Output voltage and current, fault information and configuration options are indicated on the alphanumeric display.

Monitoring: An LED indicates the condition of the charger. Green indicates normal charging operation, amber indicates equalizing and red indicates a fault condition.

Adjustable float voltage: Float voltage can be set through the alpha-numeric display for optimum battery performance and life.

Temperature compensation: An optional external sensor is available for temperature compensated battery charging.

Faults: The charger senses and annunciates the following fault conditions: Input overvoltage, input undervoltage, AC power loss, battery overvoltage, battery undervoltage, charger circuitry over temperature, battery over temperature, unrecoverable battery and overload/overcurrent. Includes 30 volt/2 amp isolated contact for common alarm.

Parallel redundant operation: Chargers can be operated in parallel for redundant reliability or additional charging capacity.

Vibration resistant design: Complies with UL 991 vibration resistance requirements.

UL 1236 (BBHH) Listing: For use with lead acid batteries in generator set installations. Also suitable for use with NiCad, gel and AGM batteries.

Ordering InformationInput volts Genset kit part

numberATS kit part number

120/208/240 0300-5878-01 0300-5878-13

277 0300-5878-02 0300-5878-14

380 0300-5878-03 0300-5878-15

416 0300-5878-04 0300-5878-16

480 0300-5878-05 0300-5878-17

600 0300-5878-06 0300-5878-18

Temperature sensor kit

0541-0918 0541-0918




Description

InPower is a PC-based service and maintenance tool that is designed to optimize service and maintenance activities associated with Cummins PowerCommand products.

InPower uses the widely understood and powerful Windows Explorer format to provide easy access to the softwares many functions. The software also has function key access to commonly used commands such as connect/disconnect, save, strip chart and monitor functions, and exit commands.

Because of the comprehensive access it provides, Cummins recommends that users attend a training class to familiarize themselves with control and operation of the tool and how it can impact the operation of their equipment. Inappropriate set up and adjustments can result in misoperation of the equipment it connects to. For users that are in need of a simple monitoring tool only without the service access of InPower, Cummins recommends use of Cummins Power Generation iWatch or PowerCommand 500 series products.

InPower PC Service Tool

Features

InPower provides the following functions for monitored equipment: Direct connection capability from a personal

computer to PowerCommand genset controls, transfer controls and system controls; including PowerCommand 1300 series, 2100, 3100, 3200 series genset controls; OTPC and BTPC transfer switch controls; and PowerCommand System Controls, including MCM3320 and SYNC1320.

Connection to generator set or transfer switch controls via modem or to multiple controls via PowerCommand (LonWorks) Network.

Allows the monitored equipment to send alarm information to a connected computer.

Configurable for units of measurement and level of user access (read only, read/change values, administrator).

Adjustment of nearly every adjustment parameter within the connected control system, including parameters such as voltage and frequency levels, gains, protection set-points and other values.

Convenient programming of configurable inputs in the controllers.

Viewing of equipment history, fault codes and data associated with fault codes.

Generates reports of monitored data. Plot critical parameters in a strip-chart format and

export data to 3rd party software tools, such as Windows Office Products, for manipulation and viewing.

Simulate fault conditions in genset controls in compliance to NFPA 110 requirements to demonstrate functionality of the controller and monitoring equipment in a facility.



0998-0077-01 InPower LITE (new user)

0998-0077-02 InPower PRO (current user)

0998-0077-04 InPower MASTER PRO (new user)

Strip Chart


31power.cummins.com

Distribution and support that spans the globe

Approximately 600 Branch Locations in More Than 190 Countries and Territories

In almost every corner of the world, an expert

Cummins distributor is the first line of support

for application, commissioning, troubleshooting,

preventive maintenance contracts and aftermarket

service requirements for every aspect of the power

system. With sales staff and service technicians

numbering in the thousands, and local parts

inventories, Cummins distributors provide complete

power system accountability to customers all around

the world. Plant operators and specifying engineers

need only one point of contact for the entire power

system, saving time and simplifying complicated

integration and service scenarios. They know they

can depend on Cummins Power Generation for

mission-critical power on demand.

Dependable Performance and Expert Consultation

Regardless of the specific application, Cummins

Power Generation provides the consulting expertise

and integrated power systems that deliver fail-safe

performance under any circumstance. With robust

diesel and gas generator sets, paralleling systems,

transfer switches and advanced remote monitoring

capabilities, our integrated systems offer the highest

degree of design and performance control in the

industry. Our professional power system engineers

and technical support personnel have a proven track

record of successful system integrations worldwide.

And, when it comes to being on the front lines of

power system implementation, Cummins seasoned

experts provide true turn-key services from design

assistance to commissioning and installation through

to providing aftermarket support throughout the

lifetime of the power system.

Asia Pacific10 Toh Guan Road #07-01Singapore 608838

Phone 65 6417 2388Fax 65 6417 2399

BrazilRua Jati, 310, CumbicaGuarulhos, SP 07180-900Brazil

Phone 55 11 2186 4195Fax 55 11 2186 4729

ChinaNo. 2 Rongchang East Street Beijing Economic and Technological Development Area Beijing 100176 P.R. China

Phone 86 10 5902 3000 Fax 86 10 5902 3199

Europe, CIS, Middle East and AfricaManston Park Columbus Ave.Manston Ramsgate, Kent CT 12 5BF United Kingdom

Phone 44 1843 255000Fax 44 1843 255902

India35A/1/2, ErandaqanaPune 411 038India

Phone 91 020 6602 7525Fax 91 020 6602 8090

Latin America3350 Southwest 148th Ave.Suite 205, Miramar, FL 33027USA

Phone 954 431 5511Fax 954 433 5797

MexicoEje 122 No. 200 Zona IndustrialSan Luis Potos, S.L.P. 78395Mexico

Phone 52 444 870 6700Fax 52 444 824 0082

North America1400 73rd Ave. NEMinneapolis, MN 55432 USA

Phone 763 574 5000USA Toll-free 877 769 7669Fax 763 574 5298

2013 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. Our energy working for you. and Power Suite are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications subject to change without notice. APSB- 5795- EN

For more information contact your local Cummins distributor. To find the one nearest you visit power.cummins.com

power.cummins.com

apsb-5795-en

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