A P P L I C A T I O N - S M A R T C O N T R O L S O L U T I O N S

Filling the automation void

Today, customers and competitors are cuttingback on process control expertise. Not so atMicroMod Automation. Instead, we’re heavilyinvesting in filling the void, providing controlproduct and fully engineered solutions ideallysuited for specific applications.

Our name – MicroMod – is derivedfrom our two core product families:the Micro-DCI, developed by Fischer& Porter; and MOD, originally fromABB/Taylor. It’s a lineage that we’reproud to carry forward.

More than a mere producer of control products,MicroMod Automation is the comprehensivesource for complete application-smart controlsolutions. Our expertise in application solutionsspans four key markets including:

■ Industrial and institutional boilers

■ Water/wastewater treatment

■ Specialty chemicals

■ Food processing

From customized engineering solutions throughour growing network of independent solutionsproviders; to our in-house, industry-specific controlengineering specialists; to pre-engineeredpackages offered in our PAK series, we’ll provideprecisely the application solution you need.

MicroMod also provides service and parts for thediscontinued Taylor MOD 30 and the BaileyControls SLC/CLC. We are also the official partssource for Taylor brand pneumatic instruments.

Whatever your need, MicroMod will make it easierto specify, source, and install your applicationscontrol solutions.

MicroMod corporate headquarters in Rochester, New York.

Other facilities include the company’s Engineering Center in

Southampton, Pennsylvania; and Mexican subsidiary,

MicroMod Automation de Mexico, S. de R. L. in Mexico City.

What it means to be “application-smart”

While other control companies are product driven,we take the opposite approach and let theapplication define the architecture. That’s whatwe call “application-smart.” At MicroMod we arecommitted to saving you time and money byreducing the engineering burden required tocreate a complete control solution.

Our in-house and affiliated engineers have yearsof application experience in their chosen markets.It’s like having a whole department of processengineers on call to help you ensure the higheststandards of efficiency and productivity. We makeit easy for you.

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Our boiler applications engineers arejust as knowledgeable about boilersand burners as they are about controlsystems. They know what solutions areneeded. They know what’s important.

Under the guidance of Robert Anken,P.E., a boiler control expert knownthroughout the industry, MicroModAutomation specializes in cost-effectiveoptimization of institutional andindustrial boilers.

Custom application design, integrationand installation support services are provided by our in-house experts or through our growing network ofskilled solutions providers. Virtual plug-and-play solutions to commonboiler applications are available through our STEAMPAK series of pre-engineered packages.

The legacy and application expertise of Fischer & Porter, one of the mostrespected companies in water/wastewater treatment, lives on atMicroMod. And our core productincludes the most specified panel board instruments in the industry – the Micro-DCI family.

MicroMod engineers have years ofexperience in designing and applyingcontrols in water and wastewatertreatment plants. We applied this experience in developing pre-engineered packages such asFILTERPAK and OXYPAK, foroptimizing plants’ operations andsignificantly reducing electricity costs.

Whether you come to us for a turnkeysolution or use a system integrationcompany, you can count on MicroModto help you close the loop on yourtreatment needs.

When it comes to batch control,blending, and other unit processes in the specialty chemical andpharmaceutical industries, Micro-DCIhas a solid reputation. Its powerfulprogram capabilities and integralgraphic panel make it an economicalalternative to PLCs in manyinstallations. A variety ofcommunications options allow thecontrollers to easily interconnect withexisting control systems.

The “Taylor” legacy, once the mostfamous name in food processing, liveson at MicroMod Automation. Food,dairy and beverage companies can’tafford a stop in production. That’s whyour Mod family of products has built-infeatures to prevent downtime andminimize the effect of a power failureshould one occur. Ease of operationand maintenance make MOD controlsideally suited for both seasonal andcontinuous operations.

We’ve put it all together so you don’t have to

Time is money, and we understand the value ofboth. That’s why we’ve created the PAK series ofpre-engineered application solutions.

Each package is carefully designed by ourapplication experts to meet the needs of themajority of situations. One simple model includes: a preconfigured controller, detailed installationinstructions specifically written for the application,and clear operating guides for the individual loops. Many packages also include pre-ranged field instruments.

MicroMod. It doesn’t get any easier – that’sapplication-smart!

STEAMPAK Series for Boiler Controls

■ DRUMPAK – two and three-element drum level control packages reduce boiler trips and increase boiler efficiency

■ TRIMPAK – combustion control with O2 trim to improve boiler efficiency, reduce fuel and maintenance costs, and increase safety

■ METERPAK – fully metered combustion controls with fuel-air ratio and safety cross limits

WATERPAK Series for Water and Wastewater Treatment

■ FILTERPAK – single and multiple filter bed controls

■ OXYPAK – closing the loop on dissolvedoxygen can dramatically reduce electricityconsumption and ensure optimum aeration at peak periods

RETROPAK Series for Control System Upgrades

■ SLC-RETROPAK – provides a cost-effectivemigration path for Bailey SLC and CLC installations

■ MOD30-RETROPAK – is the easiest, mosteconomical way to upgrade from Taylorcontrollers to current technology

■ 7000-RETROPAK – allows you to upgrade yourBailey 7000 series controllers to currenttechnology, with minimum disruption

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This versatile family of compact, flexible, modular units has beenaccepted, used and proven around the world. Micro-DCI process controlinstruments are particularly well suitedfor MicroMod’s target applications in the water/wastewater treatment andspecialty chemical industries.

The family includes the popular53MC5000 process control station aswell as single loop controllers, manualloaders, and indicator/totalizers.

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The MOD family of products, includingMODCELL and MOD 30ML, providesflexible process control solutionsdesigned to improve efficiencies and operations. Created with criticalprocesses in mind, MOD productsinclude many built-in features to helpprotect your plant, your personnel, andyour profits.

Both MODCELL and MOD 30ML areconfigured with Graphic ApplicationDesigner software.

MODCELL Multiloop Processor

■ Data acquisition, comprehensiveregulatory control and flexible sequential control

■ Up to 30 single point, individuallyisolated process I/O – analog or digital

■ Expansion I/O for up to 100 discrete point

■ Memory module backs upconfiguration and current process parameters

■ Per-point power fail auto-recoveryand fail-safe settings

■ Dual communication networks(Modbus and peer-to-peer)

MOD 30ML

■ Multiple PID loops, math; logic and sequence control

■ Highly visible, configurable operator display

■ Flexible built-in, modular and extended digital I/O

■ Dual communications networksindependently configurable for peer-to-peer or Modbus RTU

■ Memory module backs upconfiguration and current process parameters

■ Per-point power fail auto-recoveryand fail-safe settings

■ Dual communication networks(Modbus and peer-to-peer)

53MC5000

■ One, two, and four-loop modelsoffer flexibility and easy plant-wide standardization

■ Sequence and logic control

■ Library of standard, flexible strategies

■ Programmable graphic operator panel

■ Communicates with all popular PLCs

■ Standard and expansion I/O

53LS6000 “Micro-Mite”

■ Single loop, override and cascade control

■ Lightweight and compact

■ Easy to configure and operate

When stand-alone just isn’t enough,MicroMod can providea complete system for operations andinformation gathering.

Our OPC Serversprovide completeconnectivity to a third-party OPCClient. All controllerparameters are madeavailable to the client

software. OurExtended Modbusserver can beused with any

Modbus RTU enabled device forcommunication to an OPC Client.

Automation of a process often requiressupervisory control, recipe handling,batch scheduling, reporting, andgraphic representation of plant processconditions. The Micro-PWC PersonalWork Center integrates with MicroModController products and third-partyequipment; and provides operations,engineering and management with thetools to run the process efficiently and profitably.

Micro-PWC Personal Work Center

■ OPC Client functionality

■ Predefined and user-configurable graphics

■ Alarm and event management

■ Historical database

■ Complete monitoring and control

■ Migration path from supervisor PC

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With the purchase of the MOD and Micro-DCI product lines from ABB, we committedourselves to an engineering strategy of staying ahead of our customers’ needs. Thisstrategy is based on taking our two flagship controller lines into the future with the samehighly skilled engineers who were originally involved in the development of theseleading-edge products.

Our goal is to continually advance thetechnology by combining superiorproducts with the best applicationcontrol solutions for our core markets:boiler controls, water treatment,specialty chemicals, and foodprocessing. We continually invest toachieve that goal. It is at the heart ofall that we do for you.

Technology – staying ahead of customer needs

Engineering Center, Southampton, PA

A large and growing network of distributors, representatives, system integrators, and solutionsproviders deliver MicroMod sales, service and integration worldwide. For the names of providersnear you, we invite you to contact us at:

1-800-480-1975 (within U.S.)1-585-321-9200 (outside U.S.)

Or visit us on the Web at www.micromodautomation.com.

Channels to market

MicroMod Automation Headquarters75 Town Centre Drive

Rochester, NY 14623, USA

Phone: 1-585-321-9200Fax: 1-585-321-9291

E-mail: sales@micmod.com