application of ndt for defect detection rev28072007-dr. k
DESCRIPTION
Non Destructive TestTRANSCRIPT
Development of NDT Procedures Based on Codes& Standards
PART ONE
APPLICATION OF NDT FOR DEFECT DETECTION
PART TWO
DEVELOPING AN NDT PROCEDURE
Part 1:Part 1:APPLICATION OF NDT FOR DEFECT DETECTION
CONTENTCONTENT INTRODUCTIONINTRODUCTION NDT TECHNOLOGYNDT TECHNOLOGY CLASSIFICATION OF DEFECTSCLASSIFICATION OF DEFECTS DEFECT DETECTIONDEFECT DETECTION NDT PROCEDURE FOR DETECTION NDT PROCEDURE FOR DETECTION
NATIONAL FORUM ON THE QUALIFICATION AND CERTIFICATION OF NDT PERSONNEL IN MALAYSIA,RENAISSANCE PALM GARDEN HOTEL, PUTRAJAYA, 21 JANUARY 2002.
NDT
DETECTING DEFECTSDIMENSION MEASUREMENTMATERIAL PROPERTIES
WH
Y
TESTING MATERIALWITHOUT DAMAGING
RADIOGRAPHYULTRASONICMAGNETIC PARTICLELIQUID PENETRANTEDDY CURRENTVISUAL INSPECTIONINFRARED THERMOGRAPHYACOUSTIC EMISSIONADVANCED NDT:NON-CONTACT, EMAT, DIGI TALRADIOGRAPHY, REMOTE FIELDEDDY CURRENT, IRI S,TOFD,
RAW MATERIALDESIGNFABRICATIONINSTALLATIONIN-SERVICEMAINTENANCEPRODUCTIONMANUFACTURING
QUALIFIED&CERTIFIEDNDT PERSONNELS
WHO
OIL&GASPETROCHEMICALPOWER GENERATIONTRANSPORTATIONMILITARYSEMICONDUCTOR/ELECTRONICBUILDINGFOODSFOUNDRY
INTRODUCTIONINTRODUCTION
The ndt inspection objective is to identify and assess methods/techniques and associated procedures that are capable of detecting and sizing defects taking into account the following :
· Type of defect· Type of material system· Structural feature/ geometry
The inspection regime for materials systems needs to take account of a number of factors, including:
· How critical the component is to the performance of the overall system;· The nature of the defects that can occur;· How the defects may develop under the operating conditions of the system;· What is currently known about the condition of the component.
There are several factors that need to be considered to choose the optimum inspection technique,including:· Relevant defect types· Location and likely size of the defects· Suitability of material· Geometry and thickness of component· NDE performance required (sensitivity, speed, reliability, etc).· Prior inspection history· Accessibility· Manufacturing versus In-service inspection· Availability of procedures & standards· Cost benefit· Time available for inspection· Prescriptive requirements· Defect characterisation required· Defect assessment and requirements
SELECTION OF NDT METHOD AND TECHNIQUE
NDT provides information about the current condition of a component, that would otherwise be unknown. This may avoid unexpected failure, help plan future operation and inspection, and reduce the risk.
Often considered an additional cost, effective inspection can add considerable value over the lifetime of the component. For manufacturers, NDT will add value by increasing the quality of the component, and reducing the risk of subsequent failure in service.
In many materials systems, the choice may be quite limited, because of the nature of the system and the type of defects that occur. If the nature of the damage that may occur is well known, then a very precise inspection could be specified.
If the condition of the component is not well known and the defects varied, then an alternative approach using a variety of methods or techniques which are sensitive to a number of defect types.
CONTENTCONTENT
INTRODUCTIONINTRODUCTION NDT TECHNOLOGYNDT TECHNOLOGY CLASSIFICATION OF DEFECTSCLASSIFICATION OF DEFECTS DEFECT DETECTIONDEFECT DETECTION NDT PROCEDURE FOR DETECTION NDT PROCEDURE FOR DETECTION
NDT TECHNOLOGY
• RADIOGRAPHY• ULTRASONIC• MAGNETIC PARTICLES• LIQUID PENETRANT• EDDY CURRENT• ADVANCED NDT
Conventional
ADVANCED NDT RT - COMPUTERISED RADIOGRAPHY - X-RAY SCANNING FOR DANGEROUS ITEMS UT - TIME OF FLIGHT DIFFRACTION (TOFD) - UT FOR PIPE SCANNING - PHASE ARRAY - LONG RANGE INSPECTION - NON-CONTACT ULTRASOUND - IRIS ET - REMOTE FIELD ET (RFET) - PULSE ET OTHERS - ACOUSTIC EMISSION - INFRARED THERMOGRAPHY
RT - COMPUTERISED RADIOGRAPHY - X-RAY SCANNING FOR DANGEROUS ITEMS UT - TIME OF FLIGHT DIFFRACTION (TOFD) - UT FOR PIPE SCANNING - PHASE ARRAY - LONG RANGE INSPECTION - NON-CONTACT ULTRASOUND - IRIS ET - REMOTE FIELD ET (RFET) - PULSE ET OTHERS - ACOUSTIC EMISSION - INFRARED THERMOGRAPHY
Comparison of NDT methods in Materials
X-rayIr-192Co-60
NormalAngle
AC YokePmnt magnet
ECTRFET
MPI DPTUTRT ET20
0m
mTh
ickn
ess
1m
2-3 mm
Skin depth•Frequency•Permeability•Conductivity
0 mm
PRINCIPLE OF RADIOGRAPHYPRINCIPLE OF RADIOGRAPHY
•
STEPS FOR MAKING RADIOGRAPH
• 1. SAFETY PROCEDURES1. SAFETY PROCEDURES2. TECHNICAL CONSIDERATION2. TECHNICAL CONSIDERATION3. SAMPLE PREPARATION3. SAMPLE PREPARATION4. VISUAL INSPECTION OF THE SPECIMEN4. VISUAL INSPECTION OF THE SPECIMEN5. MARKING THE SPECIMEN5. MARKING THE SPECIMEN6. MASKING6. MASKING7. IQI PLACEMENT7. IQI PLACEMENT8. FILM PROCESSING8. FILM PROCESSING9. FILM EVALUATION AND 9. FILM EVALUATION AND INTERPRETATIONINTERPRETATION10.DOCUMENTATION10.DOCUMENTATION
1. SAFETY PROCEDURES1. SAFETY PROCEDURES2. TECHNICAL CONSIDERATION2. TECHNICAL CONSIDERATION3. SAMPLE PREPARATION3. SAMPLE PREPARATION4. VISUAL INSPECTION OF THE SPECIMEN4. VISUAL INSPECTION OF THE SPECIMEN5. MARKING THE SPECIMEN5. MARKING THE SPECIMEN6. MASKING6. MASKING7. IQI PLACEMENT7. IQI PLACEMENT8. FILM PROCESSING8. FILM PROCESSING9. FILM EVALUATION AND 9. FILM EVALUATION AND INTERPRETATIONINTERPRETATION10.DOCUMENTATION10.DOCUMENTATION
RADIOGRAPHIC IMAGE QUALITYRADIOGRAPHIC IMAGE QUALITY
•
DEPEND ON:1. SENSITIVITY- A MEASURE OF THE SMALLEST DISCONTINUITY DETECTABLE IN A RADIOGRAPH.
2. FILM DENSITY- A MEASURE OF THE DEGREE OF BLACKENING OF FILM.
3. FILM ARTIFACT - ANY INDICATION OTHER THAN THOSE DUE TO THE CONDITION OF THE OBJECT SUCH AS IMPROPER PROCESSING,IMPROPER HANDLING.
DEPEND ON:1. SENSITIVITY- A MEASURE OF THE SMALLEST DISCONTINUITY DETECTABLE IN A RADIOGRAPH.
2. FILM DENSITY- A MEASURE OF THE DEGREE OF BLACKENING OF FILM.
3. FILM ARTIFACT - ANY INDICATION OTHER THAN THOSE DUE TO THE CONDITION OF THE OBJECT SUCH AS IMPROPER PROCESSING,IMPROPER HANDLING.
RADIOGRAPHIC SENSITIVITYRADIOGRAPHIC SENSITIVITY
S
t
Sensitivity (percentage) = s x 100 ts = the smallest detectable thickness differencet = total thickness of the specimen
MEASUREMENT OF SENSITIVITY
BY AN IMAGE QUALITY INDICATOR (I.Q.I)
WIRE TYPE
DIN 62 FE
1 ISO 7
HOLE TYPE
FE
100
PENETRAMETERMADE OF STEEL
4T
2T
1T
INDICATE THE THICKNESS OF THEPENETRAMETER(0.1”)
EXPOSURE CALCULATION
• 1. SLIDE RULE
2. REFERENCE TO PREVIOUS DATA
3. AUTOMATIC DEVICES
4. EXPOSURE CHARTS
X-RAY EXPOSURE CHART
•
1
100
10
1000100kV
120kV140kV
160kV
180kV
EX
PO
SU
RE
(m
A.m
in)
THICKNESS (mm)
0 5 10 15 20 25 30 35 40 45
Material: steelSFD : 70mmFilm : Agfa D7filter : noDensity : 2Machine: Andrex 257Screen: Lead front 0.125mm back 0.125mm
19.5
GAMMA-RAY EXPOSURE CHART
•
Source : Ir 192SFD : 60 mmMaterial : SteelScreen : Lead Front 0.1 mm Back 0.15 mmFilm : Agfa D7Developer : G121/g135
D=1.5
D=2.0
D=3.0
0 5 10 15 20 25 30 35
THICKNESS (mm)
1
10
100
1000
EX
PO
SU
RE (
Ci.
hr )
RADIOGRAPHIC EXPOSURE TECHNIQUES
• 1. SINGLE WALL RADIOGRAPHY
2. DOUBLE WALL RADIOGRAPHY
2.1 DOUBLE WALL SINGLE IMAGE
2.2 DOUBLE WALL DOUBLE IMAGE
PRINCIPLE OF ULTRASONIC
• USE SOUND FREQUENCY > 20 khz• USE FOR DEFECT DETECTION/EVALUATION, DIMENSIONAL MEASUREMENT, MATERIAL CHARACTERISATION
TRANSDUCER
SPECIMEN
PRINCIPLE OF UT DEFECT DETECTION
DEFECT ECHOSIGNAL
TYPE OF TRANSDUCERTYPE OF TRANSDUCER
CONTACT TRANSDUCER
IMMERSION TRANSDUCER
TWIN CRYSTALTRANSDUCER
ANGLE BEAM TRANSDUCER
WELD INSPECTION
UT SCANNING
Double vee weld joint ut inspection
Inspection plan Reporting and recording of UTresults
CONTENTCONTENT
INTRODUCTIONINTRODUCTION NDT TECHNOLOGYNDT TECHNOLOGY CLASSIFICATION OF DEFECTSCLASSIFICATION OF DEFECTS DEFECT DETECTIONDEFECT DETECTION NDT PROCEDURE FOR DETECTION NDT PROCEDURE FOR DETECTION
WHAT IS THE DIFFERENCE BETWEEN DEFECTS AND DISCONTINUITIES ?
Discontinuity is defined as any imperfection or interruption in the normal physical structure or configuration of a product
Defect is defined as a discontinuity whose size, shape, orientation, location or properties makes it detrimental to the useful service of the product in which it occurs or exceeds the accept/reject criteria for the given design
THREE CLASSES OF DISCONTINUITIES
Inherent discontinuity Processing discontinuity In-service discontinuity
WHAT IS INHERENT DISCONTINUITIES ?
Those discontinuities that are related to the solidification of the metal in the ingot or in a casting
Example ; inclusion, porosity, pipe and segregation
WHAT IS PROCESSING DISCONTINUITIES ?
Those discontinuities that are related to various manufacturing processes such as machining, rolling, forging, welding, etc
Examples ; lamination, seams
WHAT IS IN-SERVICE DISCONTINUITIES ?
Those discontinuities related to various service conditions such as stress, corrosion, fatigue and erosion
Example ; fatigue crack
WHAT ARE THE FACTORS DETERMINING
THE SEVERITY OF DEFECTS ?
Type of defects Location of defects Distribution of defects Orientation of defects Size of defects
CONTENTCONTENT
INTRODUCTIONINTRODUCTION NDT TECHNOLOGYNDT TECHNOLOGY CLASSIFICATION OF DEFECTSCLASSIFICATION OF DEFECTS DEFECT DETECTIONDEFECT DETECTION NDT PROCEDURE FOR DETECTION NDT PROCEDURE FOR DETECTION
DEFECT DETECTION
STEPS FOR INSPECTION:STEPS FOR INSPECTION:DETECTING DEFECTS IN TERMS OFDETECTING DEFECTS IN TERMS OF - TYPES- TYPES - LOCATION- LOCATION - SIZE- SIZE
EVALUATION (ACCEPT/REJECT) BASED ON EVALUATION (ACCEPT/REJECT) BASED ON - CODES - CODES - STANDARDS - STANDARDS - SPECIFICATIONS- SPECIFICATIONS
FUNCTIONS OF LEVEL 1 NDT PERSONNEL (ISO 9712)
FUNCTIONS OF LEVEL 1 NDT PERSONNEL (ISO 9712)
Prepare materials and accessories necessary for inspection
Set up equipment Perform specific test according to written instructions Maintain and carry out routine control of the
equipment Comply with safety instructions and procedures for
equipment and personnels Assist the trainee
LEVEL 1 PERSONNEL SHALL NOT BE RESPONSIBLE FOR THE CHOICE OF THE TEST METHOD OR TECHNIQUE TO BE USED.
FUNCTIONS OF LEVEL 2 NDT PERSONNEL (ISO 9712)
FUNCTIONS OF LEVEL 2 NDT PERSONNEL (ISO 9712)
Select equipment and technique for the test Supervise and/or perform test according to
written procedures Interpretes and evaluates results according to
codes, standards and specifications mention in written procedures
Issues and signs corresponding technical reports Prepare written instruction for Level 1 personnel Undertakes the responsibility for training and
guidance of trainee and Level 1 personnel Instructs personnel of lower level in the correct
and safe use of equipment Suggests additional tests whenever neccessary
FUNCTIONS OF LEVEL 3 NDT PERSONNEL (ISO 9712)
FUNCTIONS OF LEVEL 3 NDT PERSONNEL (ISO 9712)
Determines the adequate technique and procedure for each test
Supervises the steps necessary for carrying out the test with required level of quality
Ensures that codes, standards and specifications and written procedures are complied
Trains, instructs and controls the performance of personnel of lower level
Initiates, assigns and controls NDT and follow up test procedures
Establish criterions for acceptance or rejection based on standards and/or specifications and applicable technical procedures ……………..
FUNCTIONS OF LEVEL 3 NDT PERSONNEL (ISO 9712)
FUNCTIONS OF LEVEL 3 NDT PERSONNEL (ISO 9712)
Decides the validity of results with respect to the method and technique utilised and objectives of test
Controls the quality and performance of testing equipment and materials
Establish and maintains filing system for NDT documents and records
Responds and ensure that the tests are conducted according to safety requirements
Suggests any other NDT methods suitable for specific requirements
Assists the design engineer in establishing acceptance criteria where non are otherwise available
PART TWO
DEVELOPING AN NDT PROCEDURE
SIRIM Berhad… YOUR PARTNER TO GLOBAL TRADE
An orderly sequence set of rules An orderly sequence set of rules which describe in detailed terms which describe in detailed terms where, how and when method(s) where, how and when method(s) should be applied to a product.should be applied to a product.
WHAT IS AN NDT PROCEDURE?
REQUIREMENT FOR USING REQUIREMENT FOR USING NDT PROCEDURESNDT PROCEDURES
e.g. BY ASME V, General Requirementse.g. BY ASME V, General Requirements
T-150 ProceduresT-150 Procedures
When required by the reference Code Section, all non-destructive When required by the reference Code Section, all non-destructive
examinations performed under this code section shall be done toexaminations performed under this code section shall be done to
a written procedure. This procedure shall be demonstrated to thea written procedure. This procedure shall be demonstrated to the
satisfaction of inspector. The procedure or method shall comply with satisfaction of inspector. The procedure or method shall comply with
the applicable requirements of this section for the particular examination the applicable requirements of this section for the particular examination method. Where so required, written procedures shall be made available method. Where so required, written procedures shall be made available to the inspector on request. At least one copy of each procedure shall be to the inspector on request. At least one copy of each procedure shall be readily available to the manufacturer’s non destructive examination readily available to the manufacturer’s non destructive examination personnel for their reference and use.personnel for their reference and use.
USE OF CODES, STANDARDS AND USE OF CODES, STANDARDS AND SPECIFICATIONS SPECIFICATIONS
USE OF CODES, STANDARDS AND USE OF CODES, STANDARDS AND SPECIFICATIONS SPECIFICATIONS
CODESCODES - A conventionalised set of rules of good practice - A conventionalised set of rules of good practice e.g. ASME,e.g. ASME, For UT (Article 4 and 5, Section V)For UT (Article 4 and 5, Section V)
STANDARDS - A level of excellence or quality of product and/or Service. STANDARDS - A level of excellence or quality of product and/or Service. e.g. Japanese Industrial Std.JIS) For UT (JIS Z 3060)e.g. Japanese Industrial Std.JIS) For UT (JIS Z 3060)
SPECIFICATIONS- A detailed description of criteria for the constituents,SPECIFICATIONS- A detailed description of criteria for the constituents, constructions, appearance etc., of a material and/orconstructions, appearance etc., of a material and/or service.service.
Purpose of Function of Codes, Standards and SpecificationPurpose of Function of Codes, Standards and Specification
To prescribe a test method or procedure which could give correct, reliable and To prescribe a test method or procedure which could give correct, reliable and uniform assessment of the quality of the product, and will ensure that the uniform assessment of the quality of the product, and will ensure that the method is reproducible.method is reproducible.
CONTENT OF AN NDT PROCEDURE
1. SCOPE 2. RELATED DOCUMENTS 3. DEFINITIONS 4. DESCRIPTIONS: 4.1 EQUIPMENT REQUIREMENTS 4.2 PERSONNELS REQUIREMENTS 4.3 MATERIAL SPECIFICATION 4.4 MECHANICAL ARRANGEMENT 4.5 CALIBRATION 4.6 IDENTIFICATION SYSTEM 4.7 SURFACE PREPARATION 4.8 EXECUTION OF INSPECTION 4.9 RESULTS EVALUATION 4.10 REPORTING
CONTENT OF AN NDT PROCEDURE
1. SCOPE Provide objective and coverage of inspection
2. RELATED DOCUMENTS Lists all documents such as codes, standards, specifications pertaining to this inspection
3. DEFINITIONS Define any parameters or subjects related to the scope of work
4. DESCRIPTIONS:
4.1 EQUIPMENT REQUIREMENTS List all equipment used to execute the work
CONTENT OF AN NDT PROCEDURE
4.2 PERSONNELS REQUIREMENTS Describe the level of NDT personnel and qualification, their duty and task to perform the work
4.3 MATERIAL SPECIFICATION Give details of material specification of the object/specimen to be inspected
4.4 MECHANICAL ARRANGEMENT Outline in details with diagram of how, where to carry out your equipment to the specimen.
CONTENT OF AN NDT PROCEDURE
4.5 CALIBRATION Describe how the equipment will be calibrated before the work start,eg, ut time base, sensitivity, etc.
4.6 IDENTIFICATION SYSTEM Explain and state clearly inspection identification to be used to differentiate one to another
4.7 SURFACE PREPARATION Give details of how sample surface preparation will be conducted
CONTENT OF AN NDT PROCEDURE
4.8 EXECUTION OF INSPECTION Describe how data of inspection to be collected so that defects can be detected, identified and sized
4.9 RESULTS EVALUATION Describe how data will be evaluated based on agreed acceptance and rejection criteria.
4.10 REPORTING Outline how data will be recorded and reported for inspection documentation.
ACCEPTANCE AND REJECTION
CRITERIA - RADIOGRAPHYINDICATIONS SHOWN ON RADIOGRAPH ARE UNACCEPTABLE UNDER THE FOLLOWING CONDITIONS:
(1) ANY INDICATION CHARACTERISED AS A CRACK, OR ZONE OF INCOMPLETE PENETRATION OR FUSION;(2) ANY OTHER ELONGATED INDICATION ON THE RADIOGRAPHY WHICH ;HAS LENGTH GREATER THAN:
(a) 1/4 in. (6mm) for t up to 3/4 in(19mm)(b) (1/3) t for t from 3/4 in (19mm) to 2 1/4 in.
(57mm)(c) 3/4 in. (19mm)for t over 2 1/4 in. (57mm)
wheret = the thickness of the weld excluding any allowablereinforcement. For a butt weld joining two membershaving different thicknesses at the weld, t is the thinnerof these two thicknesses.
ACCEPTANCE AND REJECTION
CRITERIA - ULTRASONIC
APPENDIX 12IMPERFECTIONS WHICH PRODUCE A RESPONSE GREATHER THAN20% OF THE REFERENCE LEVEL SHALL BE INVESTIGATED TO THE EXTENT THAT THE OPERATOR CAN DETERMINE THE SHAPE,IDENTITY AND LOCATION OF ALL SUCH IMPERFECTIONS ANDEVALUATETHEM IN TERMS OF (a) and (b) BELOW:
(a) INDICATIONS CHARACTERISED AS CRACKS, LACK OF FUSION ORINCOMPLETE PENETRATIONARE UNACCEPTABLE REGARDLESS OFLENGTH.(b) OTHER IMPERFECTIONS ARE UNACCEPTABLE IF THE INDICATIONS EXCEED THE REFERENCE LEVEL AMPLITUDE AND HAVELENGTHS WHICH EXCEED:
(1) 1 1/4 in. fo t up to 3/4 in.(2) (1/3) t for t from 3/4 in. to 2 1/4 in.(3) 3/4 in. for t over 2 1/4 in. where
t = the thickness of the weld excluding any allowable reinforcement.For a butt weld joining two members having different thicknesses at the weld, t is the thinner of these two thicknesses.
RT WRITTEN PROCEDURE
TASK: GIVEN A DOUBLE V CARBON STEEL PLATE OF 24 mm THICKNESS,EXPOSURE CHARTS FOR X-RAY AND Ir- 192, ASME CODE v ARTICLE 2.
POINTS FOR CONSIDERATION (RT)
SAFETY=?IQI =?SENSITIVITY=?DENSITY=?EXPOSURE TIME=?IDENTIFICATION MARKING=?RADIOGRAPHIC TECHNIQUE=?
REPORT NO : JOB NO. : DATE :
SIRIM BERHAD 1, Persiaran Dato Menteri P.O. Box 7035, Section 2 40911 Shah Alam, Selangor Tel: 60-3-55446068 Fax: 60-3-55446057
RADIOGRAPHIC INSPECTION
REPORT PAGE : OF :
LOCATION :
SPECIFICATION : -
PROJECT : -
PROCEDURE :
CLIENT : .
DRAWING NO : -
ACCEPTANCE : -
TECHNICAL INSPECTION DATA
OBJECT :
EXPOSURE TECHNIQUE :
FILM TO SOURCE :
MATERIAL :
SOURCE TYPE :
FILM TYPE :
PROCESS :
SOURCE SIZE : -
SCREEN TYPE :
AREA OF INSPECTION :
SOURCE STRENGTH : -
FRONT :
IQI : -
FOCAL SPOT SIZE :
SCREEN THICKNESS
BACK : POSITION : -
K.V.P/M.A :
TOTAL NO. OF FILMS :
SENSITIVITY : -
MANUFACTURER :
NO. APPROVED :
QUALITY LEVEL : -
EXPOSURE TIME :
NO. OF REPAIR : -
RESULTS
FILM DENSITY
EVALUATION
JOINT/PART IDENTIFICATION
POSITION
DIAMETER/ THICKNESS
WELDER
REF. MIN
MAX
TYPE OF DEFECT*
ACCEPT
REJECT
REMARKS
*LEGENDS :
A : Gas cavity
F : Undercut
Aa : Gas pore
G : Flux inclusion
RADIOGRAPH TAKEN BY :
Ab : Worm hole
H : Metallic inclusion
Ba : Slag inclusion
J : Oxide inclusion
FILM INTERPRETED BY :
C : Lack of fusion
K : Shrinkage cavity
D : Lack of penetration
NAD : No apparent defect
Ea : Longitudinal crack
Eb : Transverse crack
EC : Crater crack
Verified By: DATE :
UT WRITTEN PROCEDURE
TASK: GIVEN A DOUBLE V CARBON STEEL PLATE OF 24 mm THICKNESS,ASME CODE V ARTICLE 5.
POINTS FOR CONSIDERATION (UT)
CALIBRATION OF PROBE=? UT TEST RANGE=?DAC CURVE CALIBRATION=?INITIAL SCANNING SENSITIVITY =? PARENT METAL INSPECTION=?WELD BODY INSPECTION=?EVALUATION SCANNING SENSITIVITY =?DEFECT SIZING TECHNIQUE=?IDENTIFICATION MARKING=?RECORDING AND REPORTING=?
SIRIM BERHAD Company No. 367474-V 1, Persiaran Dato Menteri Section 2, P.O. Box 7035 40911 Shah Alam, Selangor. Tel: 60-3-5567079 Fax: 60-3-5567092
ULTRASONIC INSPECTION REPORT
REPORT NO. : MTL/98/0133 SPECIFICATION : AWS D1-1 86
CLIENT :.
ACCEPTANCE CRITERIA : ASW D1-1 86
PROJECT :
PROCEDURE NO. : SIRIM-UT-2
CONTRACT/JOB NO. : MTL/98/0133
TEST DATE : 3/9/98
SPECIMEN DATA: MATERIAL : CAST IRON
TESTING TEMPERATURE : 27oC
SURFACE CONDITION : ROUGH
ITEM/OBJECT INSPECTION : FINE ROLL SUPPORTER
OBJECT/WELDING PROCESS :
JOINTS DETAILS : -BUTT JOINT
MATERIAL THICKNESS : 16 mm
COUPLANT : MOTOR OIL/GREASE
PROBES :
ANGLE
SIZE (mm)
MHz
SC/TC
S/NO.
0O
Ø 10
4
SC
07023
45O
8 X 9
2
SC
30218
60O
-
-
-
-
70O
8 X 9
4
SC
07607
EQUIPMENT ULTRASONIC UNIT : USK 7
SERIAL NO. : 31281-6633
CALIBRATION BLOCK : V1 & V2
REFERENCE BLOCK : V1 & V2
UT DATA CALIBRATION : 50 mm & 100 mm SCANNING TECHNIQUE : AS PER SIRIM PROCEDURE
SENSITIVITY : 1st BWE from Parent Metal to 100% FSH TRANSFER LOSS : -
SIZING TECHNIQUE : - LENGTH : - HEIGHT (WIDTH) : - NOTCH : -
RESULTS PARENT METAL : WELD METAL : NO REJECTABLE INDICATION APPEAR BOTH ON PARENT AND WELD METAL. ACCEPTABLE TO SPECIFICATION.
REMARKS :
UT TECHNICIAN : MOHD. ARIS FATHILLAH SALEH/ SURI TAIB UT QUALIFICATION : PCN (3.1, 3.2) /MLVK LEVEL 2
Q.C. INSPECTOR : DATE :
CLIENT ACCEPTANCE : DATE :
THANK YOU